VEMC-Blogs

Top 10 Trends in Pump Technology That Are Transforming Fluid Management

Top 10 Trends in Pump Technology

Technology and digitalization are playing a big role in transforming fluid management. Pumping no longer is about unresponsive mechanized equipment displacing water from one place to another. With the industry getting increasingly competitive, energy costs rising, and environmental pressures building up, pumps have to get smarter and more intuitive. Technologies like IoT and data analytics are playing a crucial role in all this. VEMC is a leading Kirloskar water pump dealer based in Mumbai.

Let’s Explore Top 10 Trends Driving The Pumping Technology Forward

IoT

The Internet of Things is a revolutionary new technology that connects devices with each other through sensors and with zero human intervention. IoT-enabled pumps keep streaming and sharing parameters like voltage, vibration, flow, etc. over WiFi networks, while apps such as KBLs KirloSmart enable users to monitor and operate them remotely.

Predictive maintenance

One of the most significant overheads in the pumping industry is repairs and maintenance. Besides, the sudden breakdown of pumps can cost businesses heavily. Predictive maintenance is a trend that enables pump owners to schedule inspections and repairs on the basis of critical pump parameters.

Smart design

An increasing number of water pump dealers are selling pumps with a smart design. A lot of thought is going into pump construction to avoid unnecessary vibrations, and the resulting wear and tear. At the same time, the pump components are highly accessible which makes them easy to repair.

Energy efficiency

As energy costs rise across the world, smart pumps can help reduce the waste of electricity by matching the speed and flow rates to the demand. Greater energy efficiency is the hallmark of modern-day pumping equipment.

Data-driven decisions

With a wealth of data available to pump owners, they can make more informed decisions with regard to maintenance, resource allocation, and process optimization. AI-based decision-making is going to have an increasing scope in the coming years.

Remote monitoring

Smart pumps are connected with users over the Internet. This enables them to keep track of their performance and respond quickly to any issues in the pump. Overall, this leads to more streamlined operations and maintenance without the physical presence of the owner.

Augmented Reality and Virtual Reality

AR and VR primarily help in the training and development of staff for dealing with breakdowns or troubleshooting the pumps. This can enable companies to create a more well-trained and thorough pool of technicians to deal with pump issues.

Optimized processes

When they are integrated into larger industrial systems, smart pumps contribute to optimized processes with their precision in fluid flow and pressure control.

3D printed pumps

With 3D printing, complex and customized pump parts can be printed and integrated to manufacture pumps. This can reduce the costs of manufacturing drastically, improve precision, and reduce the rate of faults.

Environment-friendly pumps

With greater efficiency and lower energy consumption, smart pumps have a much lower carbon footprint. As any Kirloskar authorised dealer may explain, a greater focus is being placed on reducing water leakage and wastage from the pumps. This makes them more sustainable as compared to conventional pumps.
For more information on the latest trends in pumping technology, speak to our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar dealer in Mumbai.

7 Critical Components of a Solar Plant

If you are a solar installation owner, you must be aware of all of its individual components and how they operate. This doesn’t just help in the day-to-day operation and maintenance of the solar plant, but also zero in on the troublesome parts in case of breakdowns. We at VEMC are one of the leading solar EPC based in Mumbai, and in this blog, 

Explore the main components of your solar plant

7 parts of a solar plant

  1. Solar panels
  2. Inverter
  3. Model mounting structure (MMS)
  4. Optimizers
  5. Cables
  6. Energy monitoring
  7. Battery storage

Solar panels

Also known as solar modules, these generate electricity when the sun shines over them. Choosing the right type and number of panels is necessary to meet your requirements optimally. Solar panels must be cleaned and inspected regularly to ensure optimum performance and productivity.

Inverter

The solar panels produce Direct Current (DC) while your appliances run on Alternating Current (AC).  It is the inverter that turns DC into AC to make the electric output usable. The inverter also keeps a check on the voltage flowing from the panels to your home or back to the grid.

Model mounting structure (MMS)

MMS is the most important part of your solar power infrastructure. A number of mounting structures are used depending on the type of surface you are installing the panels on. For instance, for low-slope roofs, ballasted MMS is used which uses a weighted tray to hold the panels in place. On the other hand, a ground-based solar installation uses an engineered MMS anchored in the ground.

Optimizers

As the name suggests, optimizers ensure the production of maximum power by the panels even if the surface has dirt, dust or shade. Optimizers are installed at the back of each solar panel. These also track the performance of the panels, thus assisting in troubleshooting. As soon as the system turns off, optimizers also automatically shut off power as a safety measure.

Cables

Your solar panel installation requires a robust network of cables to convey the current from the panels. These cables also interconnect the various components of the solar power system. Three main types of cables used in solar installations depending on their use are PV wires (mostly used for interconnection wiring), USE 2 wires (used in grounded solar panels), and THHN (used in wiring the buildings).

Energy monitoring

Energy monitoring is an important component of keeping track of your energy production versus consumption. The data on production and consumption monitoring helps keep tabs on the health, efficiency, and productivity of your solar power system.

Battery storage

Although not an essential component of your solar system, battery storage acts as a buffer. In times of electricity shortage or breakdown, battery storage works as a useful reservoir of energy. Batteries get conveniently and automatically recharged when the sun is shining on the panels.
Having comprehensive knowledge and understanding of your solar panel systems is important to keep track of how it is performing. To learn more about your solar power system components, you can get in touch with our experts at 022 43436655 or marketing@vemc.co.in. We at VEMC are the leading solar installation company based in Mumbai.

Top 5 Reasons Why Your Air Compressor Needs Inspections Every Quarter

Top 5 Reasons Why Your Air Compressor Needs Inspections
compressor dealer in Mumbai

If you own an air compressor, you would want to use it at minimal operating costs and get maximum productivity. Well, the key to this is regular inspections and maintenance. As any compressor dealer in Mumbai will tell you, your air compressor works best when experts check on its health regularly. VEMC is a top-notch ELGi authorised dealer 

Here are 5 reasons why you must get your compressor inspected at least once every quarter

1. Helps avoid downtime

With regular inspections, you have a greater chance to unearth any faults in your compressor. If left unattended, these could lead to sudden breakdowns and halting of business operations. This is especially problematic if the downtime takes place during critical times of production. 

2. High productivity and proper functioning

Regular inspections help ensure your equipment is running at peak productivity. As an air compressor owner, you would want your equipment to pump with the highest possible impact. However, any leaks or tiny breaks in the piping can thwart this. 

Besides, in critical operations such as healthcare and food processing, compressors are expected to pump only clean air free of particulate matter or microbes. To ensure that your compressor is pumping clean air only, you must inspect your air filters regularly, and replace them if required.

3. Saving on emergency and costly repairs

Reduced instances of downtime or failure mean plenty of savings. Emergency breakdown of a critical component can lead to serious losses not just in terms of repairing and replacing it directly, but also by losing business opportunity and reputation. As all air compressor dealers in Mumbai would assure you, regular inspections cost much less as compared to these sudden and emergency repairs.

4. Increase the working life of your compressor

Regular inspections of your compressor systems can significantly increase its lifespan. Air compressor systems are a pretty huge investment that owners would definitely want to make the most of. The initial amount of money invested in the compressor should ideally give returns many times over. This can only be ensured by timely inspections and regular preventative maintenance.

5. Reducing energy costs

With regular inspections, you can ensure that none of the components is over or under-exerting itself. Both could lead to a waste of energy. A component may require regular cleaning, lubrication or even replacement. Such issues can only be spotted through timely checkups and controlled before they grow out of hand.

Preventative maintenance is clearly the only way to make the most of your air compressor systems. It not only ensures peak performance but also reduces the costs of operation. Prolonging the life of the air compressor is one of the most important objectives of compressor owners, which again can be achieved by timely inspections of core and peripheral parts.

For more information on preventative maintenance and inspections of your compressor, feel free to get in touch with VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading ELGi dealer in Mumbai.

10 Essential Maintenance Tips for Extending the Lifespan of Your Compressor

10 Essential Maintenance Tips for Extending the Lifespan of Your Compressor
ELGi authorized dealer based in Mumbai

Air compressors are a hefty investment which owners want to get the maximum benefit from. However, this is only possible by extending their lifespan through regular and proactive maintenance. Sudden breakdowns can be costly in terms of not just immediate repairs, but also loss of business and reputation. VEMC is the ELGi authorized dealer based in Mumbai

10 essential maintenance tips to extend the lifespan of your compressor

1. Replace filters

Air filters are used to prevent debris and particulates floating in the surroundings to get sucked into the air compressor. Over a long period of time, the cumulative load can become quite heavy. This can be problematic if you are operating in an industry like food processing and pharmaceuticals where high hygiene standards are necessary. Ensure air filters are replaced frequently.

2. Tighten loose bolts

Due to continuous vibration, your compressor bolts may get loose. Make sure you inspect and tighten them regularly to keep your air compressor in good working condition and avoid any sudden breakdowns.

3. Drain excessive moisture

Any moisture getting sucked into your compressor can cause rusting or microbial growth inside. This can damage the compressor and compromise the quality of your compressed air. Make sure you drain the excessive moisture regularly to avoid this.

4. Check oil levels

As all air compressor dealers in Mumbai will warn you, keeping the air compressor lubricated is a must. Check the oil levels once a day to ensure the moving parts are operating seamlessly and wear and tear is minimized.

5. Monitor temperature

Air compressors function best within a certain temperature range. If your compressor gets overheated, it can cause serious wear and tear. Some compressors come with an automatic shutdown feature on reaching certain temperature levels. Monitor temperature levels regularly and check if the automatic shutdown feature is working properly to avoid this.

6. Look for leaks

Any leaks in the hoses can cause a loss of pressure and make the compressor work harder. The compressor can become corroded or cracked due to leakage. Overall, it can cause wear and tear beyond normal levels.

7. Check air quality

Poor quality of air from the compressor can affect the standard of your operations. Check the air quality regularly to ensure airlines, filters, and other parts are functioning optimally.

8. Conduct repairs quickly

Having a lax approach towards minor repairs can harm the air compressor in the long run. Be proactive with your repairs and address them as soon as any issues arise. 

9. Troubleshoot

Take time to read the manual to know how your air compressor functions. This will enable you to troubleshoot whenever any issues arise to avoid things from getting out of hand.

10. Follow instructions

Do not assume that all compressors can be repaired in the same standardized way. If you face any trouble, follow the company’s own step-by-step guide.

You can get the most out of your air compressors by extending their lifespan if you maintain them. For more information on maintaining your compressors, call us on 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar pump dealer and ELGi compressor dealer in Mumbai.

The Future of Fluid Management: Kirlosmart

The Future of Fluid Management: Kirlosmart
Kirloskar dealer in Mumbai

KirloSmart is a first-of-its-kind hardware and software technology that enables users to monitor their pumps remotely. This is a unique application of IoT (Internet of Things) and data analytics in the pumping industry and has brought tremendous convenience, safety, and precision. VEMC is the leading Kirloskar dealer in Mumbai.

In this blog, we tell you all you need to know about KirloSmart dubbed by many as the future of fluid management.

Use of IoT in pumping

With KirloSmart, IoT has arrived in the pumping industry with a great sense of anticipation. KirloSmart has the unique capability of measuring and transmitting field parameters on KBL’s web-based portal and smartphone app. This is used to generate alerts pointing to the need for preventive maintenance before the pump breaks down. All the data is streamed seamlessly through mobile data, ethernet or the user’s WiFi network. 

Why real-time tracking is so beneficial

As any Kirloskar authorised dealer will explain, real-time tracking has a number of benefits for your pumps:

  1. Timely predictive maintenance alerts through SMS or email
  2. Diagnostics of pump issues remotely at early stages
  3. Recording and analytics of historical data and trend monitoring

Energy efficiency

Energy efficiency is one of the most serious concerns of pumping operations. Often this is due to oversized pumps, poor maintenance or malfunctioning components. With KirloSmart, users can keep track of all the parameters that indicate waste of electricity. It provides timely indicators for preventive maintenance and sends alerts when there’s a possibility of breakdown. All the historical data and trend analysis allow users to ensure the pump is operating within the normal range, and no wastage of energy is taking place.

Remote tracking

Remote tracking is one of the rare privileges offered by KirloSmart. It precludes the need to physically visit the pump site and inspect the pump for any malfunctions. With remote diagnostics, all the important parameters such as pressure, flow, voltage etc. are available on the users’ smartphone screen. This can come in handy when there are a large number of pumps installed in your facility and inspecting each pump is time-consuming and costly. Only those pumps may be inspected by technicians who display errant parameters. KirloSmart therefore cuts down on your labour and inspection costs significantly. 

Data Analytics

As any Kirloskar pump distributor will explain, the outstanding feature of KirloSmart isn’t just its ability to relay real-time data to the user but also to store and analyse a great amount of historical data. KirloSmart tracks multidimensional data and stores it to provide conclusive reports. This can tell the user which aspect of the pump isn’t performing optimally or when it needs maintenance.

KirloSmart is clearly the future of fluid management given its outstanding capability to process, analyze and represent data. To learn more about this pathbreaking pumping technology, call us at 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading Kirloskar pump dealers based out of Mumbai.

ELGi Air Compressors are Transforming Operations

ELGi Air Compressors
ELGi Air Compressors

Most ELGi air compressor dealers in Mumbai receive a deluge of customer inquiries about their products. The equipment stands out as one of the most innovative and transformative in the field of air management. Up to 85% of a compressor’s cost is attributed to energy consumption, cost of spares, service, warranty, and downtime. ELGi tries to minimize this 85% cost by offering high-efficiency motors having high flow capacity airends. 

With the right-sized ELGi air compressors, users can actually achieve a great deal of energy savings and operational efficiency. We at VEMC are a leading ELGi compressor dealer in Mumbai

In this blog, we tell you how these compressors are transforming operations across sectors

Enhanced operational efficiency

One of ELGi’s latest launches is the electric-powered portable compressors powered by E3 motors. It has revolutionized operational efficiency as its three-stage filtration system makes it perfectly suited for dusty conditions. Its low operational cost and maintenance make the product extremely attractive across sectors like construction, sandblasting, mining, etc.

Innovative compressor designs

As ELGi compressor dealers in Mumbai reassure you, ELGi has a unique and innovative compressor design that reduces pressure losses. The precise rotor clearances ensure the highest levels of energy efficiency with higher flow. The compressors use roller bearings rather than the conventional hydrodynamic bearings which further reduces operational costs. 

Lower maintenance costs

Maintenance costs could make one of the biggest dents if you are keeping a tight budget. With ElGi air compressor systems, you experience significantly reduced maintenance costs. The AB air compressors for instance achieve this by using a single-stage air end and a 4-pole motor. The compressors do not require intercooling or a splash lubrication system. The compressors also use very few consumable and wearing parts.

Eco-friendly compressor technology

ELGi air compressors ensure zero mineral residue and greater energy efficiency. These factors contribute to a minimum environmental impact. The lower carbon footprint makes ELGi air compressor systems one of the most favored industrial equipment among sensitized and responsible businesses.

Real-World Case: ELGi compressors in the construction industry

As air compressor dealers in Mumbai will inform you, ELGi air compressors are the most preferred choice when it comes to the construction industry. The trolley-mounted ELGi compressors are designed to operate at extreme temperatures and poor conditions. They meet the requirements of high speed and reliable performance, while at the same time being economical and easy to maintain.

The performance of ELGi compressors in construction is especially remarkable as the operations need the highest levels of endurance to dust and particulates. ELGi’s robust air compressor design allows it to withstand the daunting challenges of adverse working conditions in the construction industry.

If you’re looking for ELGi reciprocating compressors or rotary screw compressors for industrial use, get in touch with VEMC at 022 43436655 or email marketing@vemc.co.in. We are the leading ELGi air compressor dealers in Mumbai and have solutions for all your air compression needs.

8 Signs Your Industrial Control Panel Needs an Upgrade

8 Signs Your Industrial Control Panel
Industrial Control Panel

Industrial control panels automate electrical and mechanical operations. These are used across a wide range of activities such as motor control, lighting, managing temperature, and processes. With automation becoming the most important trend in the industrial sector, these panels have become a must-have component.

However, industrial control panels have to be upgraded on a timely basis, to ensure safety and efficiency. We at VEMC are the leading control panel manufacturers in Mumbai

In this blog, we tell you about 8 signs that indicate that your industrial control panel needs an upgrade.

1. Your control panel is rusted or broken

A rusted or broken panel is an indication of moisture or water ingress. This can cause severe damage to the internal parts and create safety challenges such as short circuits, fire hazards, and electric shocks.

2. Burning smell

If your control panel is emitting a burning smell, it could indicate an overloading of components, short circuits, or loose connections. In severe cases, this could lead to electric shocks, fire hazards, and damage to property.

3. Buzzing sounds

Buzzing sounds coming from the control panels can indicate a problem with the circuit system. Loose connections, overloading, faulty circuits, or load equipment could be the immediate causes of buzzing sounds.

4. Dim or flickering lights

Voltage drop in the control panel can lead to dim or flickering lights and could indicate loose connections, faulty fixtures, or intermittent shorting in the circuit.

5. Continuously tripping circuits

Power trips occur whenever there are short or overloaded circuits. As any electrical panel manufacturer in Mumbai will tell you, continuously tripping circuits can indicate a worn-down control panel in need of an upgrade.

6. Breakers won’t reset

Breakers that won’t reset also indicate a faulty panel. This is especially challenging as wiring projects can be quite hard to handle.

7. Sparks

Whenever you see sparks emitting from an appliance being plugged in, it could indicate shorts or loose wiring.

8. Need for installing large appliances

Finally, if you are looking to install large appliances and are unable to do so with your current control panel, this could also indicate the right time for an upgrade. 

Why upgrading your panels is a must

Any electrical control panel manufacturer in Mumbai will explain why upgrading your panel is necessary. 

  1. Outdated panels can cause downtime and increased maintenance costs, which can affect the business significantly.
  2. Older systems could be a cause of serious electric hazards such as fires leading to potential loss of life and property. 
  3. An outdated system may also fail to comply with the current safety regulations leading to penalties.
  4. Older panels have limited functionality, unlike the latest technology of control panels.
  5. An upgraded panel is more scalable and energy efficient, bringing in rich dividends for the business.

For more information on when to upgrade your control panel, get in touch with VEMC on 022 43436655 or email marketing@vemc.co.in. we are the leading MCC panel manufacturers in Mumbai.

Kirloskar’s Top-Selling Pumps

Kirloskar's Top-Selling Pumps

Kirloskar is an Indian conglomerate based in Pune. It is one of the first groups in India’s engineering industry and deals in products like pumps, compressors, and engines. Kirloskar has established a reputation for being a reliable, yet high-tech engineering company. With regard to the pumps, it manufactures a wide range suited for a number of operations. VEMC is a leading Kirloskar pump dealer and in this blog, we talk about some of the company’s top-selling pumps.

Top-Selling Pumps

Kirloskar pump dealers offer a wide range of products across the following categories:

1. Submersible

These pumps are fully immersed in water and are useful in borewells or for displacing stormwater. Any Kirloskar dealer in Mumbai can tell you the importance of these pumps, especially during the monsoons. A Kirloskar pump distributor will typically have the following pump models available in the submersible category.SW/BW: This pump provides a head of up to 12 meters. It is useful for removing stagnant water from the basement, underground parking, and garages. These especially find application in urban centers like Mumbai which receive heavy monsoons.

  • Cutter pump: These pumps provide a head of up to 45 meters and are useful in treating wastewater with discharge from hotels, restaurants, and camping sites.
  • Eterna CW: The Eterna is one of Kirloskar’s top-sellers which provides a maximum head of 70 metres. These are great for sewage pumping, dewatering basements, construction sites, godowns and multi-story shopping malls.
  • NS: This is a single-stage suction pump available in both stationary as well as portable variants. This pump is mostly used to move effluents, raw sewage, stormwater, and wastewater. It can process waste with a maximum solid size of up to 85 mm.
  • iNS: This is a single suction pump with a non-clog impeller. The impellers are available with two or multi-vanes. The pump is used for contaminated effluents, industrial wastewater, stormwater, trench and tunnel water and sewage water. It is clearly more robust as compared to the NS as it can process a solid size of up to 125 mm.

2. Monobloc

Monobloc pumps are some of the fast-moving products for most Kirloskar pump distributors. Some outstanding pumps in this category are:

  • KDI EE4: With a head range of up to 68 meters, the KDI EE4 pump is used in wide-ranging operations. These include air conditioning, refrigeration, firefighting, water supply and hot water handling in industries.
  • KDI EE5: This pump has a head range of up to 54 meters. It is an energy-efficient monobloc pump with an IE5 motor. It is also used in somewhat similar operations as the KDI EE4. 

3. Centrifugal

Finally, every Kirloskar authorised dealer offers centrifugal pumps that operate with the rotation of their impellers. Centrifugal pumps are available in single-stage, two-stage and multi-stage variants. In terms of the orientation, they’re classified as axial and radial. These find applications in fire safety systems, chemical processing, oil and gas operations, etc.

For more information on the Kirloskar pumps available and which types suit your operations the best, feel free to get in touch with VEMC. We are the leading Kirloskar pump dealer based out of Mumbai. Call us on 022 43436655 or email marketing@vemc.co.in.

How to save big on your solar panel installation

Saveings on solar panel installation
solar energy company

Solar panel installation can seem like a daunting investment. The upfront costs can in fact be the most significant deterrent against taking the solar option. However, with the right guidance, you can save plenty of money while installing your solar panel. VEMC is the leading solar energy company based out of Mumbai.

In this blog, we explain how you can save big on your solar panel installation

1. Government incentives

Governments across the world are trying to promote solar energy to shift their country’s reliance on conventional fossil fuels. By providing incentives to homeowners, they make the investment in solar energy an attractive prospect. India’s Rooftop Solar Programme by the Ministry of New and Renewable Energy is one initiative to exhort residents to invest in a solar rooftop system. To put things into perspective, solar energy systems of up to 3 kW are eligible for a subsidy of up to Rs. 14588/kW.

2. Financing options

Solar financing is another feasible option for homeowners who do not want to spend a huge sum on the installation upfront. This allows them to spread out the cost of the panel over a larger horizon. A number of private and public sector banks in India are offering solar loans at affordable interest rates of around 8%.

3. Select the right solar system

Make sure you’re selecting just the right size and type of solar panel system for your rooftop. For residential homes, 3-5 kW solar panels should be enough. Also, make sure you’re choosing a good quality solar panel system that helps you save energy in the long run. Monocrystalline solar panels typically offer better efficiency.

4. DIY installation

To save on your installation labor, you could perform a DIY installation. These days, a lot of resources like guides and tutorials are available online, which homeowners can use to install their panels. However, in the case of complicated rooftop design, unsafe mounting areas, or lack of the right tools, it is always better to rely on experts. 

5. Proper maintenance

Regular and timely maintenance is important when it comes to extending your savings. When solar panels are regularly inspected and maintained, the costs of sudden breakdown go down. Dust, ash, or other particulate matter can bar the sunlight shining on the panels, thus reducing their productivity. Frequent surface cleaning can significantly improve the efficiency of your solar panels.

6. Long-term financial benefits

At any rate, choosing to install a solar panel can never be a bad financial decision. As any solar installation company would explain, the average payback period for residential consumers on their solar installation is around 4-5 years. This indicates how financially beneficial solar panels are in the long run. The savings incurred on energy consumption by far exceed the upfront costs of the panels.
Investing in solar panels can seem quite daunting, given the huge cost structure upfront. However, with the right choices, you can actually maneuver your way to great savings on your panels. For more information on how to save on your solar panel installation, get in touch with VEMC on 022 43436655 or email marketing@vemc.co.in. We are the best solar company when it comes to installation, consulting and maintenance services.

How Fire-Fighting Panels Can Save Lives and Property

Kirloskar fire fighting pump dealers
Kirloskar fire fighting pump dealers

A fire panel is a safety appliance used in buildings to set into motion an automatic emergency response in case there is a fire breakout. VEMC is one of the leading Kirloskar fire fighting pump dealers in Mumbai, and in this blog, we talk about how firefighting panels can save lives and property.

How do fire panels really work?

A fire panel acts as a central command hub of a building’s fire safety network. It depends on inputs from manual pull switches, sensors, and smoke detectors.  Whenever there is a breakout in the building, the sensors raise a signal which reaches the fire panel. This is followed by a response from the fire panel which could range from sounding alarms for evacuation, calling the fire department, or sending push notifications to devices.

Fire panels are well equipped with power supply provisions and specialized circuitry for initiating and notifying the devices. We at VEMC are a leading Kirloskar fire pump dealer and also deal in cutting-edge fire panels, ensuring the highest fire safety standards for your buildings.

How fire panels play a central role in fire safety

A fire panel acts as the nerve center of your building’s fire safety system. However, a number of significant features enable them to play a central role in triggering automatic responses:

  • Centralized control

A fire panel acts as the hub of your fire safety network. It is connected to both input (such as fire sensors) as well as output devices (such as alarms, water sprinklers, etc.). This makes the fire response quick, decisive, and highly coordinated.

  • Monitoring and communication

Fire panels continuously monitor your environment and communicate any slight change in parameters. Highly advanced fire panels gauge parameters like air pressure, temperature, etc. and convey it instantly across the fire safety network. 

  • Customization and Programming

What would be the output of your fire panel system depends upon your needs. A fire panel can be programmed to activate alarm systems, call the fire department, or trigger the water sprinklers.

  • Integration with suppression systems

The fact that your fire panels are integrated with the suppression system makes them highly responsive and effective. As soon as one of the monitored parameters changes slightly, the system triggers an alarm which in turn activates the extinguisher.

  • Emergency evacuation and alerts

Another useful aspect of a fire panel is that it sends out communications to ensure timely evacuation. This could mean notifications to the residents’ devices or sounding a general alarm.

  • Remote monitoring and control

Remote access to installed fire panels for programming, maintenance, monitoring, and control eliminates the need for physical intervention.

  • Redundancy and reliability

A minor failure in any of the fire safety components could be a cause of massive damage. Fire panels are thus designed to be redundant to achieve acceptable levels of reliability and protection.

  • Cost savings and property protection

An efficient fire panel saves a significant amount of energy. Besides, its quick detection, early warning and communication system make it a highly effective tool for protecting property.

These days, fire panels are also equipped with trending technologies like AI, IoT, and data analytics. All of these enable businesses to convert their fire panels into smart devices that can put the entire network to use when a fire breaks out in the building.

For more on fire panels, get in touch with VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are the leading Kirloskar dealer in Mumbai.

Dewatering Strategies for Construction Sites

Dewatering Strategies for Construction Sites
Kirloskar water pump dealer

Dewatering is the process of removing ground or surface water from a construction site. This is necessary to ensure the safety of workers and prevent damage to equipment. VEMC is the leading Kirloskar water pump dealer based in Mumbai, 

In this blog, we talk about the various dewatering strategies for construction sites.

Site assessment

Before dewatering, you need to figure out the nature of water on the construction site, that is, whether it is only superficial or groundwater. Next, find out what kind of sediments are present and how to separate them from the water. You must also ensure there are no hazardous contaminants present, that can pose risks to the workers. Find out which features of the construction site can naturally assist (such as a slope) or challenge your dewatering process.

Ensure compliance before dewatering

All construction sites need permits from state or local governments before dewatering. Make sure you fulfil the criteria and have the right permits before starting the work.

Dewatering strategies

Now let’s discuss the various dewatering strategies that effectively remove water from any construction site. 

1. Wellpoint 

In this method, wells are drilled all around the construction site at predetermined depths in straight lines of rectangular formations. A flexible swing pipe is used to create the necessary suction. At the rear end of the header pipe, a vacuum pump is installed. Groundwater enters the wellpoints, runs through the pipes and the pump, and finally discharges into the containment tank. This method is effective for sites with water only at 6 meters below the pump level.

2. Eductor or Ejector wells

Eductor wells use the Venturi effect. This states that when a high-pressure liquid flows through a narrow pipe section, its pressure reduces. On the other hand, water at the ground level is at a higher pressure and thus it flows towards the low-pressure supply line through riser pipes. It is then drained out using multiple pumps. This method is best for handling low-permeability soil at great depths.

3. Open sump pumping

This technique uses gravity rather than pressure to reduce groundwater levels. Shallow pits or ‘sumps’ are dug around the construction site at a lower level. The surrounding water simply converges and flows into these sumps and is removed using pumps. This strategy is useful in sandy or gravelly areas.

4. Deep wellpoint

Just like the conventional wellpoint method, the deep wellpoint involves drilling narrow wells (150-200 mm) all around the site. The groundwater falls into these wells and is then removed using a submersible pump. This method is useful at deep excavation sites requiring large discharge volumes.

Common challenges in dewatering

As water pump dealers would warn, dewatering can cause serious challenges on a construction site:

  1. Surface flooding
  2. Risk of erosion and other related issues
  3. Damage to adjacent buildings or property
  4. Dampness that creates unhealthy site conditions
  5. Adverse effect on the building structure due to variations caused in soil conditions

Construction site dewatering is a matter of expertise. To know more about it or seek assistance from our experts, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC take pride in being the top-notch Kirloskar pump distributors in Mumbai.

Air Compressor Accessories Every Workshop Should Have

air compressor dealers in Mumbai

Air compressors are equipment used to generate pressure in gases, mostly air. These are useful in a range of industrial activities such as paint spraying, abrasive blast equipment, refrigeration, cleaning, and air conditioning. VEMC is one of the leading air compressor dealers in Mumbai and in this blog, we talk about the air compressor accessories that every workshop should have. 

Importance of accessories

As every air compressor dealer in Mumbai will tell you, accessories are absolutely indispensable. They enhance the value of your equipment manifold. The right kind of accessories will increase productivity and efficiency on one hand, and reduce the need for maintenance on the other. Any weak link among the accessories could mean suboptimal performance or worse, sudden breakdown of the compressor. Your compressor is in fact only as strong as its weakest component!

Essential accessories your workshop must have

  1. Filters

A workshop environment means lots of dust and particulate matter floating around in the air. This could clog your air compressor over a period of time and affect its performance. This also means greater need and higher costs of maintenance. Air filters cut down the amount of particulate matter that enters your compressor, and reduce its ill effects.

2. Regulators

If your tool requires say 120 psi pressure while your air compressor is feeding it around 150 psi, this means wasted energy, higher costs, more pressure on components, and greater wear and tear. Regulators adjust the pressure levels of the compressor to match the requirements of the tool.

3. Hoses

Having the right kind of hoses that connect your compressor to the tool is important. Hoses that are too long can lead to wastage of energy, while hoses too short mean reduced productivity. You must also inspect the hoses regularly to check for leaks or breakages. Replace worn-out hoses as quickly as detected.

4. Tools

Having the right tools such as spray guns, drills, nail guns etc. is important to get the job done. Lack of well-maintained or high-standard tools means poor performance no matter how good your air compressor is. 

5. Aftercoolers and dryers

Moisture in the air compressor can cause contamination or corrosion. This can be removed using aftercoolers and air dryers. aftercoolers use temperature control to remove excessive moisture from the air while dryers use silica gel, activated alumina, or molecular sieves to de-vapourise the air.

Environmental impact of accessories

Air compressor accessories are not just essential for a well-functioning workshop but they also contribute to a better environment. Accessories like effective regulators or right-sized hoses prevent excessive use or wastage of electricity. ELGi puts a huge premium on manufacturing environment-friendly air compressor systems.

Having the right kind of accessories is necessary for greater efficiency, productivity, maintenance and longeivity of your air compressor. If you’re looking for ELGi air compressor dealers in Mumbai, VEMC is the best option for your workshop. Get in touch with us on 022 43436655 or email marketing@vemc.co.in. We are the top ELGi and Kirloskar authorised dealer in Mumbai.

Introducing KBL’s DBXe

KBL’s DBXe

Introducing KBL’s DBXe

KBL (Kirloskar Brothers Limited) is a leading company when it comes to fluid management. Its capability spans industries such as water supply, power generation, irrigation, oil and gas, marine and defense etc.

The DBXe is KBL’s highly successful end suction pump mainly used for clean, low-viscosity liquids free from suspended impurities, available with any Kirloskar authorised dealer. The pump has a capacity of up to 550 cubic meters per hour and offers a head of up to 100 meters. 

VEMC is the leading Kirloskar dealer in Mumbai, and in this blog, we tell you all you need to know about the DBXe pump.

Key features

The DBXe is one of the most outstanding pumps available in the market and has some of the most competitive construction and operational features:

  • The delivery size of the DBXe is 32 to 150 mm.
  • The working pressure of the pump is 16 kg per square centimeter (MAWP).
  • It operates at speeds of 1450 & 2900 rpm and 1760 & 3500 rpm.
  • It can operate within a temperature range of -10 to 90 degrees C.
  • The pump casing is made of cast iron. It has centerline delivery with a self-venting design, providing smooth hydraulic passage, and ensuring utmost efficiency. 
  • The enclosed impellers are statically as well as dynamically balanced.
  • Anti-friction ball bearings support the shaft of the pump. Its critical speed is much above the operating speed. The shaft is machined and ground to maintain its concentricity and is protected from the liquid using an ‘O’ ring and a shaft sleeve.
  • The stuffing box is sealed using gland packing or mechanical seal.
  • The bearings are pre-lubricated and grease sealed.
  • The pump has a dry shaft design and rotates in the clockwise direction when viewed from the driving end.
  • The DBXe has a flexible jaw-type spacer coupling.
  • The pump can be driven using both an electric motor and an engine. 
  • Due to its back pull-out type design and interchangeability of components, repair and maintenance are easy and low cost. 

Applications and Industries

As mentioned above, the DBXe is used to process clean low-viscosity liquids (up to 20 cSt). The temperature range of the pumped liquid could be -10 to 120 degrees C. Some of the most common applications of the DBXe are:

  1. Water supply
  2. Sprinkling
  3. Swimming pool water
  4. Industrial water
  5. Firefighting
  6. Condensate
  7. Air conditioning
  8. Cooling water
  9. Clear juice
  10. Drinking water

An eco-friendly pump

KBL always puts a huge premium on designing environment-friendly equipment and the DBXe is no exception. With its centerline delivery and self-venting design, the pump is one of the most energy-efficient systems out there. The robust cast iron construction and anti-friction ball bearings mean utmost durability and reliability which precludes frequent repair and replacement of the pump. 
VEMC is an authorized Kirloskar submersible pump dealer based out of Mumbai. To learn more about the KBL DBXe pumps and find out whether they suit your needs, get in touch with our team of experts at 022 43436655 or email us at marketing@vemc.co.in.

From Sewage to Success: 5 Reasons to Choose Kirloskar Sewage Pumps

Kirloskar Sewage Pumps
Kirloskar Sewage Pumps

Kirloskar is one of the most trusted names when it comes to pumping in India. The pumps are well suited for a wide range of activities such as irrigation, oil and gas, firefighting and construction. However, with growing urbanisation, more and more municipalities and local authorities are looking for better sewage disposal systems. In the last few years, Kirloskar pump dealers across the country have experienced a sharp rise in clients seeking sewage solutions. 

Here are the 5 main reasons why Kirloskar sewage pumps have become a roaring success

Durability

Kirloskar manufactures some of the most robust, reliable, and durable pumps in the country. Much of it has to do with their cast iron body and impellers. Kirloskar sewage pumps are known to operate well in a range of environments. This means stable performance across temperature and chemical gradients of the medium. Any Kirloskar pump distributor will vouch for utmost customer satisfaction on the durability front. 

Performance

Household or industrial sewage often carries a lot of sludge, waste, and debris. This can not just clog the drainage but also harm the sewage pumps. Kirloskar’s cutter pump chops the waste into smaller parts while processing the sewage. Thanks to Kirloskar’s smart designs, the performance is always up to the mark.

Technology

Any Kirloskar pump dealer could tell you about the delight with which customers buy sewage pumps every single time. This is because of the company’s imperative to make high-tech and sophisticated pumps. For instance, KBL’s remote monitoring system KirloSmart allows users to keep track of pump parameters from their smartphone app. It also indicates when the vitals of the pump are deviating from the normal, increasing the likelihood of a breakdown.

Maintenance

All Kirloskar pumps are designed keeping in mind the maintenance and repair constraints. The simple design and interchangeable parts of the pumps allow users to repair them with ease and without the need for any special expertise or component parts. This reduces the overall costs of the pump during its running life. Proper maintenance and easy repair increase the longevity of the pump and prevent unforeseen breakdowns which could result in serious business losses.

Sustainable

As the clamor for environment-friendly equipment grows, Kirloskar has been putting in a conscious effort to manufacture energy-efficient and long-lasting pumps. Kirloskar pumps like the EE4 save up to 16 percent of electricity. Superior quality of material used, and lower wear and tear also contribute to a longer life. This precludes the frequent repair and replacement of the pumps which can lead to waste and unnecessary environmental burden.

Kirloskar engineering and machinery company

The best part is that Kirloskar sewage pumps have demonstrated real-world success in sewage disposal. All the above features have played their part in establishing an unassailable reputation for Kirloskar. For more information on sewage pumps, feel free to call VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are a leading Kirloskar submersible pump dealer based in Mumbai.

10 Key Benefits of Using ELGi Rotary Screw Air Compressors

 ELGi screw compressor
ELGi screw compressor

The rotary screw compressor is one of the most widely used air compressors. As the name suggests, it uses rotary movements of its rotors to trap and compress the air. ELGi is one of the most reputed names when it comes to rotary screw compressors. The brand is known for its efficiency, reliability, and high performance.

We at VEMC are the leading ELGi air compressor dealers in Mumbai and top the charts whether it is in ELGi reciprocating compressor or rotary screw compressor.

let’s talk about the 10 key benefits that the rotary screw compressor brings to the table. 

1. Energy efficiency

For starters, ELGi screw compressors are known for reducing energy consumption, boosting efficiency and improving your carbon footprint. This is the need of the hour given the ever-rising energy costs

2. Durability 

The rotary screw compressors have a robust construction which makes the equipment reliable and durable. The high-quality material used in constructing an ELGi screw compressor contributes directly to the compressor’s longevity and lowers the chances of a sudden breakdown or costly repairs. 

3. Advanced control systems

The in-built Variable Frequency Drives (VFD) of the compressors automatically match the pressure supplied with the demand, thus avoiding unnecessary wastage. This improves the energy efficiency of the compressor and reduces energy wastage manifold.

4. Low noise levels

An ELGi screw compressor is great if you’re looking for low-noise output. It is therefore well-suited for hotels, restaurants, or health facilities where noise and vibrations can be quite disturbing. 

5. Compact design

An ELGi screw compressor has a compact and highly accessible design. This makes repair and maintenance easy and low-cost. The compressor is designed to comply with international standards (CE, ASME, UL etc.).

6. High air quality

In case you’re looking to use the compressor in packaging, food processing, or the pharma industry, the quality of the compressed air must be good. ELGi rotary screw compressors provide you with exactly that, with its highest class “O” certification.

7. Customization options

ELGi offers custom-built rotary screw compressors based on your business activity. This means customized voltages, control panels, body color, and finish.

8. Service and support

ELGi offers unmatched after-sale service and support to its clients across the country. Its Annual Maintenance Contracts (AMC) are a great way to prevent untimely and costly breakdowns while ensuring your compressor works at optimum efficiency.

9. Environment-friendly

ELGi compressors are manufactured keeping the environment in mind. These help reduce the energy wastage of the clients and ensure they operate at optimum efficiency.

10. Reduced emissions

The heat recovery feature of ELGi air compressors allows clients to use the energy for other operations rather than wasting it. This means lower emissions overall and more sustainable business operations.
For more on ELGi’s diverse range of product offerings, call VEMC on 022 43436655 or email at marketing@vemc.co.in. We are the leading air compressor dealers in Mumbai with a strong commitment to client service.

Guide to Selecting the Perfect Panel for Your Energy Goals

control panel manufacturers in Mumbai
control panel manufacturers in Mumbai 

A control panel is simply an assortment of components that control a mechanical function such as firefighting or managing pressure or flow. There are a number of types of panels which perform different functions:

  1. Motor Control Centers
  2. Variable Frequency Drives  
  3. Motor Starter Panels
  4. Fire-fighting panels
  5. Programmable Logic Controllers

Control panels essentially operate as an interface between humans and complex machinery to accomplish various operations. VEMC is one of the leading control panel manufacturers in Mumbai 

In this blog, we try to guide you to select the perfect panel to meet your energy goals

Identify your energy goals

For starters, you must quantify your energy goals as precisely as possible. To put things into proper context, calculate the monthly consumption you have. Then under the given constraints, specify the energy units you aim to save every month. 

Efficiency and performance

Control panels are often located at central positions which enhances the logistical efficiency manifold. They also keep users updated about any deviation in any of the parameters. Optimum efficiency and performance of control panels is a critical function. Find out all about it from experts, past customers and online reviews. VEMC, a leading electrical panel manufacturer in Mumbai can help you on this front. 

Understanding key metrics

Make sure you’re on top of all the key metrics such as wattage, voltage and current ratings and select the control panel exactly according to your needs.

Quality and durability

Buy only from vendors with an established reputation for good quality and durability. Control panels are an expensive piece of equipment and you would want them to last a long time. VEMC is among the most renowned and trusted electrical panel manufacturers in Mumbai.

Warranty considerations

Check whether your vendor offers a warranty on the control panels. If yes, be clear about all the terms and conditions to ensure smooth service in case of a breakdown.

Space available for installation

The size and type of control panel you can install at your facility will depend on the space available. Be mindful of this very simple yet critical constraint when making a choice.

Calculate the payback period and ROI

In how many months will the control panel cover its costs and start returning profits and at what rate? Find out the payback period and ROI for each option you have before zeroing in on the most financially viable control panel.

Environmental impact

As a responsible business, you must also ensure that the system you’re investing in has the least possible carbon footprint. Make sure your control panel also scores well on these fronts:

Embodied energy: It is the sum total of all the energy that was used in building a system.

Energy payback period: It represents the time taken to generate the same amount of energy that was used to build the system.

VEMC’s most iconic project is the firefighting control panel installation at One Avighna Park  Worli–– one of the premium value real estate projects in Mumbai. The fully automatic design and setup have added a new dimension to the building’s safety measures.

We are a top-notch MCC panel manufacturer and solar panel installation company based in Mumbai. For more information on any of our products or services, call us on 022 43436655 or email marketing@vemc.co.in.

Kirloskar’s Top 5 Solutions for Water Pressure Challenge

5 Solutions for Water Pressure Challenge
Kirloskar water pump dealer

High-pressure water is used across industries and domestic operations. Whether it is for firefighting or cleaning automobiles, pressurized water is absolutely indispensable. However, one common complaint that most water pump dealers receive from their customers is pressure fluctuations. VEMC is a leading Kirloskar water pump dealer and in this blog, we take you through the top 5 solutions to deal with water pressure challenges. But first, a word on Kirloskar as a solutions provider.

About Kirloskar

Kirloskar is one of the most reputed names in the country when it comes to fluid management. Kirloskar manufactures a wide range of industrial, domestic, and submersible pumps that are tailor-made for various activities like firefighting, sewage treatment, cleaning, and chemical processing. As business processes get increasingly complicated, clients seek end-to-end services from Kirloskar. This means not just selling a pump but also solving unique fluid management problems through customised pumping solutions. One of the most versatile pumping brands, Kirloskar touches lives across horizons and makes pumping easy, effective, and efficient.

Top 5 Solutions

Now let’s talk about how exactly Kirloskar helps clients solve their water pressure challenges.

  1. Pressure boosting systems: Kirloskar’s pressure boosting pumps are a great way to get rid of low-pressure issues in domestic and industrial settings. The K-Booster available with all Kirloskar pump dealers is a compact yet powerful piece of equipment used at farmhouses, villas, housing societies, etc. 
  2. Variable Frequency Drives (VFDs) for pumps: As any Kirloskar pump distributor may suggest, having a built-in VFD for pumps means maintaining a constant pressure automatically. In Kirloskar’s Hydro-Pneumatic System, the VFDs help meet the pressure demand and pump water up high-rise buildings. These pumps can also be used remotely in case frequent pressure changes are needed.
  3. Multi-stage pumps for high-pressure applications: Industrial water pump suppliers in Mumbai often suggest multi-stage pumps to pump water up the highest levels of the city’s tall buildings. Kirloskar’s multistage pumps are highly effective in this scenario.
  4. Water pressure monitoring and control systems: Users may not always require the same pressure in pumping the water. To vary the pressure as per the needs, a sensor is installed which monitors and controls the pump. This prevents over-pressure and over-cycling in the pumps that could lead to equipment failure.
  5. Integrated water management solutions: This is a more holistic and systems-oriented approach to deal with water pressure variations. This involves the coordinated development and management of water, land and infrastructure resources to meet end-customer needs effectively.

Kirloskar is a name especially respected in the agricultural community. In a country where agriculture is significantly rain-fed, Kirloskar has become a source of great hope for the farmers as its irrigation pumps help reduce their reliance on monsoon rains. This is primarily true in the semi-arid landscape of central and western India where farming without a constant water supply is a daunting activity.
If you are looking for industrial water pumps in Mumbai, VEMC is the one-stop destination for you. We are the leading Kirloskar industrial water pump dealers in Mumbai, and you can call us on 022 43436655 or email us at marketing@vemc.co.in.

7 Maintenance Hacks to Extend the Lifespan of Your Pumps

Kirloskar water pump dealer

If you are a pump owner, you must know that it is critical to maintain your pump for a number of reasons. For starters, an inefficient pump is an energy guzzler. With electricity costs rising all the time, you just cannot afford that. Secondly, a well-maintained pump is an asset for a long time to come. Negligence of sudden breakdowns will only lead to a spike in your operation costs or worse loss in business due to downtime. No wonder water pump dealers across the board always emphasize the need for a preventative pump maintenance schedule. VEMC is a leading Kirloskar water pump dealer 

In this blog, we share with you the 7 maintenance hacks that can extend the lifespan of your pump

1. Regular inspection and monitoring

Preventative maintenance is the best way to avoid sudden breakdowns. We are the leading Kirloskar pump dealers, and when our engineers visit your facility, they check all the pump-related parameters to ensure there are no serious deviations. Typically, the engineer would check the bearing temperature, monitor vibrations, or simply carry out visual inspections.

2. Proper lubrication

Given so many moving component parts like bearings in a pump, it is necessary to keep it well-oiled. This prevents damage due to unnecessary friction, inefficiency in operations and waste of energy. As any Kirloskar pump distributor would suggest, regular lubrication of your pumps is a must to extend its lifespan.

3. Cleaning and clearing the debris

Debris could actually accumulate in the bearings which could hinder free movement and aggravate wear and tear of the parts. Clean up the debris regularly to avoid damage.

4. Maintaining seals and gaskets

Seals prevent the fluid from leaking out, causing hazards, housekeeping issues, or health concerns. Keep checking in regularly and ensure proper pump seals and gasket maintenance to avoid such issues and ensure pump longevity.

5. Balancing and alignment

As all industrial water pump suppliers in Mumbai would warn you, balancing and aligning the pump is of utmost necessity. An imbalanced or misaligned pump can damage itself due to persistent vibrations over a period of time, causing high risks of sudden breakdowns.

6. Temperature and operating conditions

A pump is best operated in clean and dry conditions to avoid contact with too much dust or debris. Besides, both extremes of temperature can damage the pump. Assess your operating conditions before installing the pump. 

7. Training and education 

Having a preventative maintenance schedule is not enough. It is also important that your staff is well trained and educated in the art and science of maintenance. Monitoring and regular inspections should become a part of your work culture. In case you cannot afford an in-house maintenance team, you can always seek help from professional services like VEMC. 
A preventative pump maintenance schedule can help avoid unnecessary breakdown costs or downtime. This can have significant implications for your business. For more information on industrial water pumps in Mumbai, get in touch with VEMC today. You can call us on 022 43436655 or email us at marketing@vemc.co.in.