Category: air compressor dealers in mumbai,

Top 5 Tips to Elevate your Air Compressor’s Productivity

by vemcoblogs -

An air compressor is one of the most useful equipment both at home and in the industry. It uses the power of compressed air to perform wide ranging tasks such as drilling, inflating tyres, refrigeration, air conditioning and spray painting. As an air compressor owner, you would like to get the maximum out of your equipment with the consumption of minimum possible energy.

VEMC is one of the leading air compressor dealers in Mumbai, and in this blog, we share 5 tips that will help you elevate your compressor’s productivity significantly.

Conduct air checks regularly

When using an air compressor, carry out regular air checks as part of routine maintenance and inspection process. With the help of a data recording device, you can take precise readings without obstructing the operations. The air check shows the pressure and volume, thus ensuring optimised use and minimum possible energy consumption.

Recover the dissipated heat

A substantial portion of energy that is generated by an air compressor is lost in the form of heat. This accounts for up to 90% of the energy. By making use of this dissipated heat in warming your facility or heating water, you can avoid wastage of this significant amount of energy which is anyway released by your compressor.

Plug leakages

Air leakage can cause a significant amount of leakage and must therefore be frequently inspected and plugged. Apart from the compressor piping, make sure valves, couplings and flanges are properly checked for leaks. You may need a qualified and experienced service-provider such as VEMC –– a top air compressor dealer in Mumbai, for this. 

Stop off-load running

No-load running of your air compressor is another problem area. It consumes energy while not producing any compressed air. Besides, when the compressor is stopped and restarted, it causes extra wear and tear, leading to higher maintenance costs. To ensure the system is suitably configured, proper sizing of the system or having an intelligent control system in place is necessary.

Use only genuine spares

Long service life and efficiency in operations can be guaranteed only by original spare parts. This doesn’t just apply to the valves, seals and compressor stages, but also to lubricants. Original spare parts are manufactured keeping in close view the design and configuration of the air compressor. The same cannot be said of non-genuine spare parts which may seem marginally cheaper but may end up costing much higher in the long run due to low efficiency, more wear and tear, and higher maintenance costs.

If you are an air compressor owner, you must look for possible areas of poor efficiency and wastage of energy, and take suitable corrective measures. For more information on how to prevent wastage and ensure your air compressors run at maximum efficiency, feel free to get in touch with our experts by calling us on 022 43436655 or emailing us at marketing@vemc.co.in. VEMC is the top-notch air compressor dealer in Mumbai. 

Six Focus Areas That Are At The Heart of VEMC

by vemcoblogs -
Kirloskar dealer in Mumbai
Kirloskar dealer in Mumbai

Vijay Engineering & Machine Company or VEMC has become the gold standard of quality in electromechanical engineering products, allied equipment, and services. This is due to its rich experience of 70 years in the industry. Today, it has become the top-notch Kirloskar dealer in Mumbai, and has a strong and diverse base of clientele. 

Here are six main focus areas at the heart of the company that have established its position in the industry:

1. Fluid-handling know-how

For starters, VEMC is the most trusted name when it comes to fluid handling. It deals in an unparalleled range of motors and pumps suited for various industries and business operations. VEMC also deals in automated fire sprinklers for safer residential and commercial buildings. Whether it is draining flood water in a monsoon-prone city like Mumbai, or pumping water out of basements from an under-construction mall, VEMC’s expertise in fluid handling is exceptional.

2. Customer-centric approach

VEMC acknowledges that its customers are at the very heart of its business. It deals with B2B clients and its solutions are customized to solve real-world problems for its clients, whether in the real estate or automobile industry. With time, VEMC has evolved itself into a company selling not just electromechanical appliances, but full-fledged solutions to business problems. It has therefore emerged as the favoured consultant in the field of solar energy, fluid handling, and air compression.

3. Technology

VEMC is a company that stays ahead of the learning curve by proactively incorporating advanced technology into its offerings. Whether in the field of solar energy or pumping, VEMC never shies away from putting the latest technology to use. Technology such as AI, predictive analytics, and IoT are some of the examples that have lately been propelling its solutions to the highest standards across industries.

4. Sustainability

VEMC understands that climate change is a real threat to the environment. The only way forward to do business therefore is by keeping in mind the sustainability of operations. Whether it is solar energy or energy-efficient pumps, sustainability is another key value at the very heart of VEMC’s business offerings.

5. Quality

The company’s products use the highest standards of material. They comply with the strongest quality standards and tests globally due to which they last longer, require very little maintenance, and have a negligible number of breakdowns.

6. Service

VEMC has evolved from merely dealing in electromechanical equipment to providing end-to-end project management services. The company also offers repair and maintenance services to its clients by giving them an opportunity to enter into Annual Maintenance Contracts (AMCs). This helps clients maintain their equipment at the highest levels of efficiency, reducing energy consumption, avoiding sudden and unforeseen breakdowns, and prolonging their lifespan.
A top-notch Kirloskar authorised dealer, VEMC has emerged as one of the most favoured names in the field of electromechanical equipment, solar energy and air compressors. For more information, get in touch with us by calling us on 022 43436655 or emailing us at marketing@vemc.co.in.

Air Compressor Accessories Every Workshop Should Have

by vemcoblogs -
air compressor dealers in Mumbai

Air compressors are equipment used to generate pressure in gases, mostly air. These are useful in a range of industrial activities such as paint spraying, abrasive blast equipment, refrigeration, cleaning, and air conditioning. VEMC is one of the leading air compressor dealers in Mumbai and in this blog, we talk about the air compressor accessories that every workshop should have. 

Importance of accessories

As every air compressor dealer in Mumbai will tell you, accessories are absolutely indispensable. They enhance the value of your equipment manifold. The right kind of accessories will increase productivity and efficiency on one hand, and reduce the need for maintenance on the other. Any weak link among the accessories could mean suboptimal performance or worse, sudden breakdown of the compressor. Your compressor is in fact only as strong as its weakest component!

Essential accessories your workshop must have

  1. Filters

A workshop environment means lots of dust and particulate matter floating around in the air. This could clog your air compressor over a period of time and affect its performance. This also means greater need and higher costs of maintenance. Air filters cut down the amount of particulate matter that enters your compressor, and reduce its ill effects.

2. Regulators

If your tool requires say 120 psi pressure while your air compressor is feeding it around 150 psi, this means wasted energy, higher costs, more pressure on components, and greater wear and tear. Regulators adjust the pressure levels of the compressor to match the requirements of the tool.

3. Hoses

Having the right kind of hoses that connect your compressor to the tool is important. Hoses that are too long can lead to wastage of energy, while hoses too short mean reduced productivity. You must also inspect the hoses regularly to check for leaks or breakages. Replace worn-out hoses as quickly as detected.

4. Tools

Having the right tools such as spray guns, drills, nail guns etc. is important to get the job done. Lack of well-maintained or high-standard tools means poor performance no matter how good your air compressor is. 

5. Aftercoolers and dryers

Moisture in the air compressor can cause contamination or corrosion. This can be removed using aftercoolers and air dryers. aftercoolers use temperature control to remove excessive moisture from the air while dryers use silica gel, activated alumina, or molecular sieves to de-vapourise the air.

Environmental impact of accessories

Air compressor accessories are not just essential for a well-functioning workshop but they also contribute to a better environment. Accessories like effective regulators or right-sized hoses prevent excessive use or wastage of electricity. ELGi puts a huge premium on manufacturing environment-friendly air compressor systems.

Having the right kind of accessories is necessary for greater efficiency, productivity, maintenance and longeivity of your air compressor. If you’re looking for ELGi air compressor dealers in Mumbai, VEMC is the best option for your workshop. Get in touch with us on 022 43436655 or email marketing@vemc.co.in. We are the top ELGi and Kirloskar authorised dealer in Mumbai.

10 Key Benefits of Using ELGi Rotary Screw Air Compressors

by vemcoblogs -
ELGi screw compressor
ELGi screw compressor

The rotary screw compressor is one of the most widely used air compressors. As the name suggests, it uses rotary movements of its rotors to trap and compress the air. ELGi is one of the most reputed names when it comes to rotary screw compressors. The brand is known for its efficiency, reliability, and high performance.

We at VEMC are the leading ELGi air compressor dealers in Mumbai and top the charts whether it is in ELGi reciprocating compressor or rotary screw compressor.

let’s talk about the 10 key benefits that the rotary screw compressor brings to the table. 

1. Energy efficiency

For starters, ELGi screw compressors are known for reducing energy consumption, boosting efficiency and improving your carbon footprint. This is the need of the hour given the ever-rising energy costs

2. Durability 

The rotary screw compressors have a robust construction which makes the equipment reliable and durable. The high-quality material used in constructing an ELGi screw compressor contributes directly to the compressor’s longevity and lowers the chances of a sudden breakdown or costly repairs. 

3. Advanced control systems

The in-built Variable Frequency Drives (VFD) of the compressors automatically match the pressure supplied with the demand, thus avoiding unnecessary wastage. This improves the energy efficiency of the compressor and reduces energy wastage manifold.

4. Low noise levels

An ELGi screw compressor is great if you’re looking for low-noise output. It is therefore well-suited for hotels, restaurants, or health facilities where noise and vibrations can be quite disturbing. 

5. Compact design

An ELGi screw compressor has a compact and highly accessible design. This makes repair and maintenance easy and low-cost. The compressor is designed to comply with international standards (CE, ASME, UL etc.).

6. High air quality

In case you’re looking to use the compressor in packaging, food processing, or the pharma industry, the quality of the compressed air must be good. ELGi rotary screw compressors provide you with exactly that, with its highest class “O” certification.

7. Customization options

ELGi offers custom-built rotary screw compressors based on your business activity. This means customized voltages, control panels, body color, and finish.

8. Service and support

ELGi offers unmatched after-sale service and support to its clients across the country. Its Annual Maintenance Contracts (AMC) are a great way to prevent untimely and costly breakdowns while ensuring your compressor works at optimum efficiency.

9. Environment-friendly

ELGi compressors are manufactured keeping the environment in mind. These help reduce the energy wastage of the clients and ensure they operate at optimum efficiency.

10. Reduced emissions

The heat recovery feature of ELGi air compressors allows clients to use the energy for other operations rather than wasting it. This means lower emissions overall and more sustainable business operations.
For more on ELGi’s diverse range of product offerings, call VEMC on 022 43436655 or email at marketing@vemc.co.in. We are the leading air compressor dealers in Mumbai with a strong commitment to client service.

7 Reasons Why Your Air Compressor is Losing Pressure and How to Fix It

by vemcoblogs -
Air Compressor

Industrial processes invest a substantial portion of their operational expenses in compressing air. But if your compressor is losing pressure, it means a waste of electricity, higher costs and lower profit margins. It also means your compressor is working harder to maintain the pressure and thus going through more wear and tear. Any compressor dealer in Mumbai will tell you the importance of maintaining optimum air pressure in a compressor. 

In This Blog, We Take You Through 7 Main Reasons Why Your Air Compressor Could Be Losing Pressure And How To Fix It:

  • Leaks In The Air System

Ruptures in hoses, piping trees, nozzles and connectors connecting your air compressor and pneumatic tools cause leakage of air. This inevitably leads to a drop in air pressure. To avoid this problem, get your compressor systems regularly inspected for ruptures and leaks by VEMC –– the leading ELGi Air Compressor Dealers in Mumbai.

  • Faulty pressure regulator

Regulators control the passage of air through your air compressor systems. A faulty, sub-optimal or undersized pressure regulator can cause a drop in air pressure. Always ensure you are choosing the right-sized pressure regulator for your compressor. Also, do not suppress your regulator to compensate for lost pressure. This can cause it to become unresponsive in the long run. Whenever there’s an inexplicable drop in pressure, get your pressure regulator inspected by your nearest Air Compressor Dealers in Mumbai.

  • Inadequate Air Intake

Another highly likely reason could be that your air compressor is simply not taking in enough air from the inlet. Get this problem fixed by inspecting, cleaning and removing any physical barriers to air at the inlet.

  • Worn or damaged valves

There will always be a slight drop in pressure as soon as the air enters the valves since the momentum is interrupted. This can get worse in case your valves are worn out or damaged. Always keep the air compressors in good working condition by having an effective maintenance regime in place. 

  • Clogged Or Dirty Filters

Just like in your car, air compressor filters can get dirty due to dust or other particulates over a period of time, especially in factory or workshop settings. Dirty or clogged filters can rob your air compressor of fresh air which inevitably leads to a drop in pressure. The solution of course is regular clean-up and replacement of air filters.

  • Malfunctioning Pressure Switch

In case the pressure switch fails or malfunctions, it gets very difficult for the air compressor to maintain the pressure. Get the switch inspected and repaired in case air pressure keeps dropping inexplicably.

  • Insufficient Lubrication

Finally, insufficient lubrication in the air compressor system can be another cause of a drop in air pressure. Air compressors need optimally sized lubricators. In case yours aren’t performing up to the mark or aren’t supporting the load, get them replaced. Get lubricators that have the best ratings for maximum pressure drop reduction.

Conclusion

For more information on how to maintain optimum air pressure in your compressor systems, get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading ELGi Screw Compressor Dealer based out of Mumbai. 

Why Air Compressor Dryers Are Essential

by vemcoblogs -
Air Compressor

Atmospheric air always contains a certain amount of moisture. When this air goes through rapid pressure changes through a compressor, this moisture precipitates as a condensate. This can be potentially harmful not just to your air compressor itself but also to your business operations. Moisture in your food processing or packaging business can encourage the growth of microorganisms, thus causing spoilage and quality concerns. Moisture also speeds up the process of corrosion in metallic parts leading to higher repair and maintenance costs. Vemc Is The Leading Air Compressor Dealer In Mumbai.

In This Blog, We Explain Why Air Compressor Dryers Are Essential And Which Type Of Compressors Suit Your Needs The Best:

  • The Need To Dry Compressed Air:

When air is compressed, the water vapour condenses and starts flowing into the pipes. The point at which the vapours start condensing is called Pressure Dew Point (PDP). This can cause serious issues with pipes and the connected equipment over a period of time, and thus the compressed air needs to be dried. This can be achieved by using either an integrated aftercooler or standalone drying equipment. 

Whether you use an aftercooler or augment your compressor with a standalone dryer depends entirely upon your business requirement. VEMC as the top Elgi Compressor Dealer in Mumbai can provide you with all the relevant information and also supply the equipment as per your need. 

  • Two Main Dryer Types:

As any compressor dealer in Mumbai will brief you, two main types of compressed air dryers are available in the market. Which one you choose depends upon your need, budget and business application.

  1. Refrigerant Dryers

This is one of the most cost-effective solutions to your problems. A refrigerant dryer provides air drying through cooling (as the name suggests). By cooling the air intensely, these dryers try to achieve the dew point at temperatures between 2-10 (C). This makes them highly energy efficient. Besides, the refrigerant gases used in equipment these days are more sustainable and environment-friendly. Get in touch with your nearest Elgi compressor dealer in Mumbai to know whether refrigerant dryers are right for your business operations.

  1. Desiccant/Adsorption Dryers

These air dryers are slightly expensive but at the same time more energy efficient and effective in removing moisture from the air. These work through a chemical process which binds to the moist air and removes it. These dryers can attain dew point at temperatures as low as -40(C). 

Conclusion

Following the right procedures to dispose of condensate is necessary for your business as well as the environment. The moisture often contains tiny oil particles invisible to the naked eye. These need to be removed using an oil/water separator. Otherwise, you could incur fines or penalties for violating environmental guidelines.

For more information on Elgi reciprocating compressors or drying your compressed air, feel free to call us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Elgi air compressor dealer in Mumbai and can help you tackle your air drying issues effectively.

How to Use an Air Compressor: Things to Consider

by vemcoblogs -
Air Compressor

Air compressors are used for a variety of applications across industries. This is because of the enormous amount of power that compressed air generates. Compressed air when focused and channelised in the proper way can be used to accomplish tasks like cleaning, drilling, pumping etc. in an effective and efficient way. VEMC is the leading air compressor dealer in Mumbai and in this blog, we explain how best to use your air compressor.

Picking The Right Compressor For Your Needs:

It all begins with selecting the right compressor for your business operations. For instance, if you are using the compressor simply for cleaning tasks, a portable compressor without a tank will fully suffice. In case you wish to perform heavy-duty tasks, this obviously won’t be enough and you may have to look for a more powerful compressor. Likewise, you may also want to check out whether the reciprocating or rotary air compressor is better suited for your tasks. A quick call or visit to VEMC –– the authorised Elgi Air Compressor Dealers in Mumbai can help you choose better!

  • Getting started

Find the ideal position for your compressor. Make sure the floor is sturdy and can resist the load and vibrations from the compressor while it is at work.

  • Oil And Air Intake

Make sure the compressor has enough oil. Manually remove the oil cap and add the oil if it isn’t up to the specified mark. An adequate amount of oil keeps the compressor parts in good health by avoiding unnecessary friction.

Next, turn the switch on and fill the air tank. This should also get the PSI needle going. Set the PSI that you will be needing for the operation. Make sure the drain valve is tightly closed. Your nearest compressor dealer in Mumbai can definitely help you with these manual nitty-gritties. 

  • Moisture And Drainage

Moisture can speed up the process of rusting and corrosion, thus affecting the working life of your compressor. This naturally has implications for your maintenance, repair and replacement costs. Besides, moisture can also encourage the growth of microbes and cause spoilage of food or other sensitive inventory. Regular drainage of moisture is therefore necessary. This might call for some help from your nearest ELGi Air Compressor Dealers in Mumbai, but in most models, the drain valve is located at the bottom of the tank.

  • Power

Connect the air compressor to a three-pin power source. For your personal safety and to avoid damage to equipment due to high voltage, always make sure your compressor is grounded. As much as possible, avoid using extension cords and instead use an additional air hose to increase your reach. This is because extension cords can cause your compressor to overheat.

  • Meeting All Safety Regulations

Use goggles and closed-toe shoes to protect your eyes and feet from impact while using an air compressor. To ensure the safety valve is functioning properly, test it by tugging on it before use and listening to the air escaping.

Conclusion

To know more about how to make the best use of your ELGi reciprocating compressor while ensuring safety and efficiency, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading air compressor dealers in Mumbai.

What Size of Industrial Air Compressor do I Need?

by vemcoblogs -

One of the most challenging decisions while buying an air compressor is sizing it. This is necessary for maximum efficiency and involves a number of parameters such as CFM, pressure, application, layout, etc. While sizing an air compressor may seem simple on the surface, it is determined by a host of factors to ensure optimum performance. As we are one of the leading Air Compressor Dealers in Mumbai.

In This Article, We Can Take You Through All Of These That Shape The Sizing Decision Of Your Industrial Air Compressor:

Size of your project

Quite simply, bigger the size, more will be the power generated. Whether you need your air compressor for heavy-duty construction work or office work will be the primary determinant of your sizing decision. Besides, if you need a constant flow, it will be better to invest in a large-sized air compressor as small compressors are not able to generate it.

Your tools and applications

Next, you’ll have to consider the work you’re going to perform with your air compressor. Air compressors have wide-ranging applications from drilling to sand-blasting. Choosing the right size for the right task is critical to ensure effectiveness. All tools have a required flow or CFM which should be matched with that generated by your air compressor. An ELGi Reciprocating Compressor is a great option for both light and heavy-duty use.

Your source of power

A standard domestic voltage should be enough for most compressors to work. But for larger industrial compressors, a 240-volt source is necessary. Where electricity isn’t available, compressors can also be powered with petrol. Since your source of power acts as an important constraint in the functioning of your compressor, take it into serious consideration before choosing one.

Space available

If you’re trying to buy an air compressor for your garage startup, there’s very little hope that a large industrial compressor will fit in there. Given the paucity of space in the city, most air compressor dealers in Mumbai will emphasize on the space constraint as the number one factor to size your compressor. Besides, if you’re going to move the compressor frequently, a smaller and lighter one will always be the better choice to avoid inflating your carriage and labour bills.

Size of the tank

The size of the tank is the most important factor that decides the size of an air compressor. This is significant because it determines how long you use the compressor before it needs to refill the air tank. If your tools and applications require a constant flow, a bigger air compressor is the right choice. Smaller tools like nail gun require short bursts of compressed air that don’t need a large tank. But the motor will have to switch on and off, which can cause wear and tear, and affect the lifespan of your compressor overall.

Conclusion 

Our expertise and experience make us one of the topmost air compressor dealers in Mumbai. If you’re specially looking for ELGi Air Compressor Dealers in Mumbai, we are the perfect choice for you. Dial us at 022 43436655 or email us at marketing@vemc.co.in to get in touch today!