Month: April 2023

Why There Is A Need To Automate Your Wtp/Stp Pump Systems With Control Panels

by vemcoblogs -
Control Panel Manufacturers in Mumbai

Water pollution is one of the most critical issues in big cities like Mumbai. These cities often struggle with heavy pressure on the existing water resources. With domestic and industrial effluents being drained into streams, lakes and rivulets, water shortage is only aggravated. 

Sewage treatment is seen as the only redemption against this serious urban crisis. Sewage Treatment Plants (STPs) or Water Treatment Plants (WTPs) have a central role to play in restoring our urban water resources to a great extent. 

VEMC is one of the top Control Panel Manufacturers in Mumbai, and in this blog, we explain why it is necessary to automate your WTP/STP pump systems using control panels.

Role of STP/WTP

Sewage treatment plants are highly effective in removing household and industrial contaminants from water. This is despite the presence of heavy solid waste, organic waste and toxic compounds in the discharged water. All of these must be treated effectively before discharging them back into living systems or for human consumption.

A number of techniques are used in STPs. For starters, the simple and natural technique of sedimentation is used to separate the heavy contaminants. Water is allowed to stagnate and heavy impurities settle down at the bottom. The liquid contaminants that continue to float are then removed through ‘clarification’.

With the help of blowers, aeration is used to supply oxygen to bacteria, to break down the organic wastes. Likewise, harmful and toxic contaminants are treated with disinfectants to neutralise their impact. 

How Do Pumps Work In Stp/Wtp Workstations?

All the above processes require pumping to displace water from one stage to the next, and finally push it back into usable circulation. Pumping stations in STPs are normally used to distribute, divert, stabilize or stop the water flow. A pumping station typically consists of a tank, pumps and level flow instrumentation. Level flow instrumentation measures the level in the tank and regulates the flow of the liquid to and from the tank.

Benefits Of Automating The Pumps In Stp/Wtp Workstations:

As any MCC Panel Manufacturer can explain, what makes the pumping completely automated is a pre-designed auto-operation module. VEMC is the leading electric panel manufacturer in Mumbai, and here are the topmost benefits of our automated pumping systems:

  1. Greater Efficiency: 

The equipment is remotely accessible, with real-time data flow. Most importantly, by automating the flow, unnecessary operation of pumps is eliminated which saves plenty of energy.

  1. Better Maintenance Regime: 

With sensors and predictive algorithms, you can maintain your workstations better and at lower costs.

  1. Lower Labour Costs: 

With completely automated pumping, there is no need to employ staff for supervision or frequent inspections, which reduces your labour overhead.

  1. Increased Capacity: 

With automated processes, it becomes easy to scale up and optimise wastewater treatment in a much more effective way.

Conclusion

For more information on how you can automate your STP/WTP workstations, call us at 022 43436655 or email us at marketing@vemc.co.in. We are the most reputed Electrical Control Panel Manufacturers in Mumbai.

Why Air Compressor Dryers Are Essential

by vemcoblogs -
Air Compressor

Atmospheric air always contains a certain amount of moisture. When this air goes through rapid pressure changes through a compressor, this moisture precipitates as a condensate. This can be potentially harmful not just to your air compressor itself but also to your business operations. Moisture in your food processing or packaging business can encourage the growth of microorganisms, thus causing spoilage and quality concerns. Moisture also speeds up the process of corrosion in metallic parts leading to higher repair and maintenance costs. Vemc Is The Leading Air Compressor Dealer In Mumbai.

In This Blog, We Explain Why Air Compressor Dryers Are Essential And Which Type Of Compressors Suit Your Needs The Best:

  • The Need To Dry Compressed Air:

When air is compressed, the water vapour condenses and starts flowing into the pipes. The point at which the vapours start condensing is called Pressure Dew Point (PDP). This can cause serious issues with pipes and the connected equipment over a period of time, and thus the compressed air needs to be dried. This can be achieved by using either an integrated aftercooler or standalone drying equipment. 

Whether you use an aftercooler or augment your compressor with a standalone dryer depends entirely upon your business requirement. VEMC as the top Elgi Compressor Dealer in Mumbai can provide you with all the relevant information and also supply the equipment as per your need. 

  • Two Main Dryer Types:

As any compressor dealer in Mumbai will brief you, two main types of compressed air dryers are available in the market. Which one you choose depends upon your need, budget and business application.

  1. Refrigerant Dryers

This is one of the most cost-effective solutions to your problems. A refrigerant dryer provides air drying through cooling (as the name suggests). By cooling the air intensely, these dryers try to achieve the dew point at temperatures between 2-10 (C). This makes them highly energy efficient. Besides, the refrigerant gases used in equipment these days are more sustainable and environment-friendly. Get in touch with your nearest Elgi compressor dealer in Mumbai to know whether refrigerant dryers are right for your business operations.

  1. Desiccant/Adsorption Dryers

These air dryers are slightly expensive but at the same time more energy efficient and effective in removing moisture from the air. These work through a chemical process which binds to the moist air and removes it. These dryers can attain dew point at temperatures as low as -40(C). 

Conclusion

Following the right procedures to dispose of condensate is necessary for your business as well as the environment. The moisture often contains tiny oil particles invisible to the naked eye. These need to be removed using an oil/water separator. Otherwise, you could incur fines or penalties for violating environmental guidelines.

For more information on Elgi reciprocating compressors or drying your compressed air, feel free to call us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Elgi air compressor dealer in Mumbai and can help you tackle your air drying issues effectively.

The Future of Submersible Pumps: Innovations in Design & Technology

by vemcoblogs -
kirloskar Submersible Pump

Whether in agriculture or construction, submersible pumps make the lives of farm or business owners easier. They also come in handy in emergency situations like removing water from flooded areas. VEMC is the leading Kirloskar Submersible Pump Dealer based out of Mumbai. 

In This Blog, We Tell You About The Current State Of Technology And The Upcoming Innovations In Submersible Pumps:

  • The Current State Of Submersible Pumps

Submersible pumps operate by turning a motor’s rotational energy into kinetic energy. The simple mechanism and design have kept these pumps competitive for a pretty long time. They have traditionally been seen as highly durable. Having said that, their adaptability today is somewhat limited. 

This is because these pumps are difficult to install and massive in size which limits their portability significantly. What’s worse is that these pumps have lately begun to seem somewhat inefficient and energy-guzzling. This of course is quite problematic in the context of the sustainability, energy crisis and climate change debate.

  • Emerging Trends In Submersible Pump Technology

With advancements in material and manufacturing technologies, submersible pumps have become more corrosion-resistant, stronger, and lighter than ever before. Materials like stainless steel and titanium have significantly improved the durability and lifespan of these pumps. They are being manufactured using state-of-the-art techniques like 3D printing which has boosted their performance and reliability.

With the integration of IoT technologies in these pumps, they can be monitored and even operated remotely. The need for manual interventions through on-site visits has been limited which has implications for testing and quality management costs.

Submersible pumps are becoming highly energy efficient, in the process making businesses more sustainable. In far-off places, even solar energy has been used to run submersible pumps which is a great leap forward.

  • Innovations In Submersible Pump Design

As any Kirloskar submersible pump dealer will tell you, the introduction of lighter-weight and more compact submersible pumps has improved their accessibility. These designs make handling and installation easier and also make the pumps fit for use in distant areas or cramped spaces. 

With better impeller designs, the performance of these pumps has taken a new trajectory altogether. These pumps can now handle a vast range of liquids, operate at optimum flow and energy efficiency, and make the pump highly effective at wide-ranging tasks.

The introduction of customized pumps has also boosted the effectiveness of submersible pumps big time! Whether it is dewatering, sewage disposal or wastewater treatment, there is a special submersible pump for every task. To know which pump suits your needs, get in touch with your Kirloskar Water Pump Dealers.

  • Impact Of Innovations On The Future Of Submersible Pumps

Pathbreaking innovations are having a tremendous impact on the future of submersible pumps. They are making these pumps highly efficient, effective, durable and sustainable. But as any water pump dealer will tell you, with technology like ICT growing exponentially, the best is yet to come. 

Conclusion

VEMC is one of the leading Kirloskar pump dealers based out of Mumbai. For more information on submersible pumps, speak to our experts at 022 43436655 or email us at marketing@vemc.co.in.

The Future Of Solar Energy: Predictions For 2023 and Beyond

by vemcoblogs -

As fossil fuels begin to be phased out, solar will attain an increasingly important role in the economy. VEMC is a leading Solar Energy Company based out of Mumbai. 

In This Blog, We Take You Through Some Of The Most Significant Predictions, Trends And Advancements In Solar Energy:

2023 Solar Energy Predictions:

Any reliable solar consultant can tell you that the trajectory of solar is going in only one direction: Upwards! 

  • The cost of solar PV systems has been falling consistently making these systems highly cost-effective.
  • With advances in technology, the efficiency of solar panel systems has improved.
  • Financial and legislative support from governments is expected to increase the adoption of solar energy.

Solar Energy Industry Trends For 2023:

Currently, a number of trends are shaping solar energy:

  • With increased economies of scale and advancement in technology, the cost of panels is declining.
  • Solar panels are becoming more efficient, thus generating more energy at lower costs.
  • Businesses are increasingly adopting solar energy to reduce their carbon footprint.
  • The Solar Installation and component parts industry has also been picking up in the last many years and is only expected to grow at a robust rate.

Solar Energy Advancements In 2023:

Some of the most notable advancements in solar energy are:

  • Researchers have been busy exploring the use of new materials (such as perovskites) to make solar panels more efficient and boost the generation of electricity per panel.
  • The growth of technology in energy storage is also complementing the growth in the adoption of solar energy.
  • The development of large solar projects such as solar farms by utility companies is feeding hundreds of households.

As a top solar company based in Mumbai, VEMC has committed itself to excellence in the field of solar energy.

Solar Energy Innovations For 2023 And Beyond:

In recent years, a number of innovations have taken place in the field of solar energy:

  • Researchers are exploring options to integrate solar panels into existing building materials such as tiles and shingles. This will eliminate the need to have conventional standalone solar panels.
  • Developing solar power roads by integrating PV material into the road surface is another innovation to watch out for.
  • Solar-powered charging points for EV cars and bikes are being developed, which will have a positive impact on reducing emissions.

Solar Energy Predictions For The Next 10 Years:

Some important predictions for solar energy for the next 10 years are:

  • The price of solar panels will continue to plummet.
  • Solar energy will take centre stage and reduce the reliance on fossils significantly.
  • Solar energy will be used increasingly in the transportation sector.
  • Solar energy will find greater use in industrial settings including heavy-duty operations such as steam generation.

Solar Energy In The Next Decade:

Some important trends expected to emerge in the next decade are:

  • According to the IAEA, solar energy will be the main source of renewable energy in developing countries.
  • There will be continued innovation and introduction of new technology which will boost efficiency and energy generation.
  • Governments are likely to provide increased policy and regulatory support to enhance adoption.

VEMC is a leading Solar Power Company based out of Mumbai. For any queries on solar panel installation, call us at 022 43436655 or email us at marketing@vemc.co.in. 

Centrifugal Pump Types & Common Applications

by vemcoblogs -

Centrifugal Pump

Centrifugal pumps are used across sectors in a variety of operations. These include construction, chemical manufacturing, food processing, etc. The rapidly rotating impeller of the pump boosts the velocity of fluids and pushes them out with force. A specially designed casing ensures the fluid remains constricted within, directs it to pass through the impeller and controls the flow on its way out effectively. VEMC is one of the leading Kirloskar Pump Dealers based in Mumbai and in this blog, we tell you all you need to know about centrifugal pumps.

How A Centrifugal Pump Works:

Centrifugal pumps have a fairly simple way of operating, as any Kirloskar pump dealer can brief you. These pumps have one or two impellers attached to the shaft of a rotary pump. Once the shaft turns, impellers also start to rotate. This converts the mechanical energy into the kinetic energy of the moving fluids. The rotating impellers thus move the pumped liquids along the spinning vanes, enhancing their velocity.

Basic Parts Of A Centrifugal Pump

    • Impeller is the most basic part of any centrifugal pump. These have a series of curved vanes which are usually sandwiched between two discs. 

    • On the opposite side, the impeller is connected to a motor through a shaft. The motor rotates the impeller at a high velocity, boosting the liquid’s flow rate. 

    • The casing of the pump is another important feature of a centrifugal pump’s construction. This is of two types: volute and diffuser. Both designs aim to keep the flow under a controlled discharge rate.

Types Of Centrifugal Pumps

The two major types of centrifugal pumps are:

    • Axial

    • Radial

Axial and radial pumps have only one basic distinction –– their orientation. A radial centrifugal pump pushes the liquid out through a downstream piping. On the other hand, an axial pump generates the pressure through a lifting effect of the vanes. Both radial and axial centrifugal pumps are available with VEMC –– the leading Kirloskar Pump Distributor in Mumbai.

Single-stage, two-stage and multi-stage pumps. On the basis of the number of impellers in a pump, we have 3 types:

    1. Single-Stage: 

As the name suggests, this pump has only one impeller. The simplicity of design allows for easy maintenance. These pumps are best suited for low-pressure operations.

   2. Two-Stage: 

Twin impellers present within the casing rotate in tandem and process the liquid at a high speed. It is suited for medium-head operations.

    3. Multi-Stage: 

Three or more impellers are used in these pumps to boost the liquid at maximum efficiency. These are best for high-head operations.

Common Industrial Centrifugal Pump Applications:

A number of domestic and industrial applications make use of centrifugal pumps. Some of the most important operations where centrifugal pumps find the greatest use are:

    • Sewage disposal

    • Oil and gas operations

    • Chemical processing

    • Food and beverage processing

    • Fire safety systems

Conclusion

For more information on industrial water pumps in Mumbai, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading industrial water pump suppliers in Mumbai. We are also the top-notch Kirloskar submersible pump dealers in the country and pride ourselves on over 70 years of rich experience in pumping.

How to Use an Air Compressor: Things to Consider

by vemcoblogs -
Air Compressor

Air compressors are used for a variety of applications across industries. This is because of the enormous amount of power that compressed air generates. Compressed air when focused and channelised in the proper way can be used to accomplish tasks like cleaning, drilling, pumping etc. in an effective and efficient way. VEMC is the leading air compressor dealer in Mumbai and in this blog, we explain how best to use your air compressor.

Picking The Right Compressor For Your Needs:

It all begins with selecting the right compressor for your business operations. For instance, if you are using the compressor simply for cleaning tasks, a portable compressor without a tank will fully suffice. In case you wish to perform heavy-duty tasks, this obviously won’t be enough and you may have to look for a more powerful compressor. Likewise, you may also want to check out whether the reciprocating or rotary air compressor is better suited for your tasks. A quick call or visit to VEMC –– the authorised Elgi Air Compressor Dealers in Mumbai can help you choose better!

  • Getting started

Find the ideal position for your compressor. Make sure the floor is sturdy and can resist the load and vibrations from the compressor while it is at work.

  • Oil And Air Intake

Make sure the compressor has enough oil. Manually remove the oil cap and add the oil if it isn’t up to the specified mark. An adequate amount of oil keeps the compressor parts in good health by avoiding unnecessary friction.

Next, turn the switch on and fill the air tank. This should also get the PSI needle going. Set the PSI that you will be needing for the operation. Make sure the drain valve is tightly closed. Your nearest compressor dealer in Mumbai can definitely help you with these manual nitty-gritties. 

  • Moisture And Drainage

Moisture can speed up the process of rusting and corrosion, thus affecting the working life of your compressor. This naturally has implications for your maintenance, repair and replacement costs. Besides, moisture can also encourage the growth of microbes and cause spoilage of food or other sensitive inventory. Regular drainage of moisture is therefore necessary. This might call for some help from your nearest ELGi Air Compressor Dealers in Mumbai, but in most models, the drain valve is located at the bottom of the tank.

  • Power

Connect the air compressor to a three-pin power source. For your personal safety and to avoid damage to equipment due to high voltage, always make sure your compressor is grounded. As much as possible, avoid using extension cords and instead use an additional air hose to increase your reach. This is because extension cords can cause your compressor to overheat.

  • Meeting All Safety Regulations

Use goggles and closed-toe shoes to protect your eyes and feet from impact while using an air compressor. To ensure the safety valve is functioning properly, test it by tugging on it before use and listening to the air escaping.

Conclusion

To know more about how to make the best use of your ELGi reciprocating compressor while ensuring safety and efficiency, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading air compressor dealers in Mumbai.