Month: February 2024

Impact of Pump Performance Testing on Energy Consumption and Sustainability

by vemcoblogs -

Pumps play a crucial role across industries in a number of operations such as dewatering, displacing liquids, controlling the flow of fluids, mixing and blending chemicals , etc. However, their operations demand a lot of electrical energy. To make sure they keep performing at optimum levels without consuming excess energy, performance testing is necessary. VEMC is a leading Kirloskar pump authorised dealer based in Mumbai, and in this blog we talk about the impact of pump performance testing.

Benefits of pump performance testing

Pump performance testing offers a number of benefits:

  1. Identifying operational problems: 

Operational issues like misalignment can be identified from pump performance testing. These are often symptomised by excessive vibrations and noise.

  1. Determining energy efficiency: 

Drafting statistical reports help determine the efficiency of the pump. These statistics and graphs are useful in identifying energy-related issues like overconsumption of electricity.

  1. Compliance: 

Performance testing of pumps also helps ensure your pump is meeting all the important industry standards such as HI, ASME PTC and API. 

  1. Finding defects and malfunctions: 

Any defects and malfunctions can be unearthed using performance testing. It also ensures that the pump operates satisfactorily under varying conditions of temperature, vibration levels , etc.

  1. Documenting performance: 

One of the most significant benefits of pump performance testing is that performance of the pump is documented which can be of great value for future reference.

Overall, performance testing is a trusted way of reducing lifespan costs of your pumps as it helps improve their performance, reduces energy consumption and helps identify operational problems with the pumps.

How performance testing impacts sustainability

Performance testing also has a significant impact on sustainability of your pumps.

  1. It ensures that your pumps always operate on peak efficiency and offer highest performance levels while consuming least possible energy.
  2. Wear and tear, defects and malfunctions can be a source of poor performance and low efficiency of pumps. With performance testing, these issues can be unearthed and addressed.
  3. Keeping the pumps in prime working conditions also helps prolong their life-span and hence reduce excessive repair and replacement costs. This not only offers saving for the pump owners but also helps reduce waste.

Performance testing is not just valuable for pump owners but is also in line with the values of sustainability and circular economy. This is because it helps reduce energy consumption by the pump while at the same time prolonging their working life and reducing unnecessary waste of equipment and material.

If you are looking to get your pump performance testing done, get in touch with our experts by calling us on 022 43436655 or emailing us at marketing@vemc.co.in. VEMC is one of the leading Kirloskar pump authorised dealers based in Mumbai with a vast experience of 70 years in the field of pumping. Besides dealing in a wide range of pumps for use across industries, we also offer on-site Annual Maintenance Contracts and Energy Audit services to our clients.

KBL Launches Advanced Version of KirloSmart – An IoT Based Remote Pump Monitoring System With New Features

by vemcoblogs -

Pumping technology is transforming and keeping up with the changing times. With Internet of Things (IoT), you can monitor and control your pumps remotely without any physical or manual intervention. All you need is a suitable hardware and software solution that transmits real-time data to your devices and keeps you updated. VEMC is the leading Kirloskar pump dealer based in Mumbai, and in this blog we talk about its advanced version launched by KBL.

What is KirloSmart?

KirloSmart is a software and hardware system that transmits real-time data from your Kirloskar pump to KBLs web-portal and interactive mobile app. Both provide a dashboard through which a user can access all the relevant information about the pump such as flow, voltage, vibrations , etc. This enables the user to take corrective action on time and prevent untimely pump breakdown.

What’s new about the advanced version of KirloSmart?

The advanced KirloSmart has been equipped with a number of cutting-edge features which offer better control, maintenance and analysis. Let’s take a look at some of the most outstanding features that KBL has now built into KirloSmart.

  1. The new KirloSmart has a more interactive and user-friendly UI/UX which makes navigation easy and speedy. With its multi-screen option, it shows various parameters simultaneously along with diagrams and sensor data.
  2. It offers interactive support in troubleshooting by providing weekly reports of trends and recommendations. Customers also get access to pump installation and user manual.
  3. It is compatible with both 4G and 5G technologies and offers excellent wireless solutions. It is equipped with battery-run wireless sensors having ATEX/IECEX and PESO certifications. 
  4. It is much more reliable and compliant to safety norms, especially when it comes to customer data protection. 
  5. Users can use multiple units with a single SIM card. This feature has been included keeping in view the Indian weather conditions and challenging scenario of the rural areas having limited mobile connectivity.

KirloSmart offers real-world benefits

The advanced KirloSmart has streamlined business operations in a number of ways. 

  • With KirloSmart in place, you no longer have to physically employ a worker to carry out inspections or testing of the pumps. With remote monitoring, KirloSmart has simply revolutionised preventive maintenance. 
  • Given its ease-of-use, there is also no need to spend significant funds on training your employees to use KirloSmart. Everything is available with the click of a button on the app or web portal.
  • Sudden and untimely breakdowns of pumps can affect business operations significantly. With KirloSmart in place, this can be avoided as it transmits real-time data to users’ phones or web portals enabling them to preempt any sudden breakdown.

The advanced KirloSmart is a huge leap from the past version and puts customer convenience first. For more about this technology, feel free to get in touch with us by calling us on 022 43436655 or emailing us at marketing@vemc.co.in. VEMC is the top Kirloskar pump distributor based in Mumbai.

The Green Revolution: Solar Solutions for Sustainable Schools

by vemcoblogs -

Schools and educational institutions are becoming increasingly dependent on technological tools like desktops, laptops, printers and projectors for imparting education among students. In areas with frequent load shedding or sudden power cuts, schools may have to face serious obstacles in carrying out the teaching-learning process. To keep education uninterrupted, schools are being increasingly powered by rooftop solar power systems across the country. VEMC is the leading solar panel installation company based in Mumbai, and in this blog we take you through the green revolution that is slowly but surely coming to India’s schools.

Benefits of solar power in schools

  1. Energy independence: 

Having installed a rooftop solar panel in your school, you no longer have to be fully reliant on your grid. With the solar solution in place, your school is less susceptible to fluctuating electricity costs as well as power outages. An uninterrupted supply of electricity creates a highly conducive atmosphere for the teaching and learning process.

  1. Cost-efficiency: 

With a rooftop solar panel installed, schools no longer have to worry about  the piling up of humongous electricity bills. They can significantly reduce their energy costs by switching over completely or significantly to solar power systems. Besides, governments and local authorities also offer attractive incentives on installation of solar power systems at schools and educational facilities.

  1. Financial returns:  

A rooftop solar panel doesn’t just lower your electricity bills in the short run through net metering, but also offers long-term financial rewards. Since the lifespan of solar panels is up to 25 years, schools can enjoy decades of free power generation.

  1. Sustainability: 

Renewable energy is coming in vogue rapidly and rooftop solar panels in schools will help reduce the carbon footprint of cities significantly. It will also sensitise the students and community about the importance of switching over to renewable energy like solar for a better environment.

  1. Enhanced reputation: 

Schools are seen as the fountainhead of forward-looking scientific thought in a community. Installing a solar power system enhances their image as an organization espousing values of sustainability and instilling the same ideas in students. An enhanced image in this way can attract parents, students and investors and make the school stand out as a leader in sustainability.

Incentives for solar power in schools

Government and non-government organisations offer a number of incentives for installing solar power plants in schools in India. These include grants, rebates, subsidies and tax credits, and reduce the overall system costs by at least 50% including the long-term energy savings. Since most states also have net-metering laws in place, solar panel owners can also sell the excess electricity generated to the grid, reducing their electricity bills and even generating income.

If you are thinking of installing a rooftop solar power system in your school, get in touch with VEMC by calling us on 022 43436655 or email us at marketing@vemc.co.in. We are the leaders in offering the right solar solutions for your needs.

VEMC’s Role in Addressing Water Pollution

by vemcoblogs -

VEMC was established in the year 1948 with a vision to become the most reliable electromechanical solutions provider by building traditions of excellence, quality and service. In the 1950s, the company joined hands with Kirloskar Brothers Ltd. to sell Peter Fielding Engines and the partnership has continued till date. Today, VEMC offers a range of pumps suitable for a number of operations such as fire safety, dewatering, sewage disposal and chemical processing. The company also plays a significant role in addressing the problem of water pollution and making a positive environmental impact.

VEMC pumps in wastewater treatment

Cutter and clogging pumps offered by VEMC play a huge role in treating wastewater in urban areas. The water is then recycled and used in homes, offices and factories across cities, thus offering significant reprieve to water-stressed regions of the country.

Cutter pumps: These pumps are equipped with a tungsten carbide blade which cuts down solid and semi-solid waste. This is especially suitable for toilet paper, plastic, rags , etc., and cuts them into pieces of 25 mm each thus preventing clogging of drains.

Grinder pumps: Rather than cutting waste, these pumps grind it in a rotating motion with a blade having multiple teeth. This grinds solid waste into fine powder that can then be discharged easily through drains.

Submersible pumps: VEMCs submersible pumps are corrosion-resistant and light-weight. These are highly energy efficient and are used to displace water from distant or flooded areas and cramped spaces.

Multistage pumps: These pumps have a compact design and are highly energy efficient. They come in vertical and horizontal variants and are used to extract water from areas with limited ground area.

A step towards sustainability

Water shortage is one of the most pressing problems faced by humanity world over. However, the circular economy offers an enduring solution to it through recycling, disinfection and reuse of water. This requires cities and towns to have an elaborate infrastructure that processes solid or semi-solid sewage, transports used water to purification and recycling centres, and finally pumps the cleansed water back into circulation for use at homes, factories and offices. 

At the heart of these elaborate operations are the VEMC pumps mentioned above, specialising in a host of activities from declogging drains to displacing water in large quantities. Most importantly, all of this happens at relatively low energy costs and high efficiency. Besides, VEMC pumps are known to be long-lasting and have little lifetime costs due to low maintenance needs. These features contribute significantly to the circular economy and sustainability of the pumps.

VEMC has a rich experience in project-management and has undertaken a number of projects end-to-end, each with the goal of reducing wastage of water, taking a resolute step towards sustainability. For more information on how VEMC can help you in your journey towards sustainable water management, get in touch with us by calling on 022 43436655 or email us at marketing@vemc.co.in.  We are one of the leading Kirloskar pump distributors based in Mumbai.

Importance of High-Quality Fire Panels

by vemcoblogs -

As a business or home-owner, you would appreciate the importance of a fire panel in early detection of an outbreak. Undetected outbreaks can cause immense and irreversible loss of life and property, and a good fire panel can be crucial in preventing this. However, to ensure utmost reliability, you must only choose high-quality fire panels for the safety of your family, employees and property. 

VEMC is the leading Kirloskar fire pump dealer in Mumbai, and in this blog, we tell you why a high-quality fire panel is important.

Types of fire panels

  1. Conventional: These panels use basic technology to detect fire but are still considered quite effective for homes and businesses. They connect sensors and alarms using zone wiring. Sensors are linked in parallel with one or more circuits connected to them.
  1. Addressable: A step ahead of conventional fire panels, the addressable fire panels assign each device an individual address. This enables you to find the exact location of the outbreak in the building.
  2. Intelligent: These are also known as smart fire detection systems. They offer greater flexibility using customer programming of each application and are best suited for accurate and timely fire detection for advanced safety.

What makes a fire panel high-quality?

Fire-panels could be crucial in saving lives and you must only trust the highest quality of component parts. Monitors, flow switches and control valves must be high quality and in good working condition. Only resilient and durable material can withstand the degradation with the passage of time, and provide fool-proof safety during an outbreak. 

Quality can be assessed by certifications that the manufacturers have. The three main standard certifications for fire-panels are provided by LPCB (Loss Prevention Certification Board), UL (Underwriters Laboratories), and VdS (Schadenverhütung GmbH). When deciding to buy a fire panel, look for any of these standards.

Quality however cannot be expected to remain constant. Like all other equipment, fire panels also undergo deterioration with the passage of time, unless maintained regularly and properly. This requires thorough training of the maintenance staff to bring them up-to-date with the latest maintenance practices. Generally speaking, fire panels must be kept clean and visually inspected regularly. VEMC –– a trusted Kirloskar fire pump dealer in Mumbai, can offer more insights on the maintenance of your fire panels.

Evaluating a fire panel system

When buying a fire panel system for your house or factory, you must be mindful of a few factors. In fact, you must have a standard checklist handy to ensure proper evaluation of the fire panels. 

  • Has the fire panel been designed by a reliable company or a qualified professional?
  • Are the equipment and component parts reliable and do they meet quality standards?
  • Is the installation team qualified and experienced enough?
  • Is the fire panel cost effective in terms of the finances and effort required for maintenance in the long run?

For more information on fire panels, their installation and maintenance, feel free to get in touch with our experts by calling on 022 43436655 or emailing us at marketing@vemc.co.in. VEMC is a renowned Kirloskar fire pump dealer in Mumbai.

Top 5 Tips to Elevate your Air Compressor’s Productivity

by vemcoblogs -

An air compressor is one of the most useful equipment both at home and in the industry. It uses the power of compressed air to perform wide ranging tasks such as drilling, inflating tyres, refrigeration, air conditioning and spray painting. As an air compressor owner, you would like to get the maximum out of your equipment with the consumption of minimum possible energy.

VEMC is one of the leading air compressor dealers in Mumbai, and in this blog, we share 5 tips that will help you elevate your compressor’s productivity significantly.

Conduct air checks regularly

When using an air compressor, carry out regular air checks as part of routine maintenance and inspection process. With the help of a data recording device, you can take precise readings without obstructing the operations. The air check shows the pressure and volume, thus ensuring optimised use and minimum possible energy consumption.

Recover the dissipated heat

A substantial portion of energy that is generated by an air compressor is lost in the form of heat. This accounts for up to 90% of the energy. By making use of this dissipated heat in warming your facility or heating water, you can avoid wastage of this significant amount of energy which is anyway released by your compressor.

Plug leakages

Air leakage can cause a significant amount of leakage and must therefore be frequently inspected and plugged. Apart from the compressor piping, make sure valves, couplings and flanges are properly checked for leaks. You may need a qualified and experienced service-provider such as VEMC –– a top air compressor dealer in Mumbai, for this. 

Stop off-load running

No-load running of your air compressor is another problem area. It consumes energy while not producing any compressed air. Besides, when the compressor is stopped and restarted, it causes extra wear and tear, leading to higher maintenance costs. To ensure the system is suitably configured, proper sizing of the system or having an intelligent control system in place is necessary.

Use only genuine spares

Long service life and efficiency in operations can be guaranteed only by original spare parts. This doesn’t just apply to the valves, seals and compressor stages, but also to lubricants. Original spare parts are manufactured keeping in close view the design and configuration of the air compressor. The same cannot be said of non-genuine spare parts which may seem marginally cheaper but may end up costing much higher in the long run due to low efficiency, more wear and tear, and higher maintenance costs.

If you are an air compressor owner, you must look for possible areas of poor efficiency and wastage of energy, and take suitable corrective measures. For more information on how to prevent wastage and ensure your air compressors run at maximum efficiency, feel free to get in touch with our experts by calling us on 022 43436655 or emailing us at marketing@vemc.co.in. VEMC is the top-notch air compressor dealer in Mumbai. 

The Impact of Viscosity on Pump Performance

by vemcoblogs -

If you’re a pump owner, you would understand that transporting thicker liquids is quite a different experience. Viscosity represents the resistance that a liquid offers to the flow. It doesn’t only take longer to displace but also impacts your pump’s performance. 

VEMC is one of the leading Kirloskar pump distributors based in Mumbai, and in this blog, we explain how viscosity affects your pump performance.

Impact of viscosity on pump parameterspasted-image.tiff

(Source: https://www.sciencedirect.com/topics/engineering/pump-performance)

As your water pump dealer may explain, viscosity has an effect on some of the most critical pumping parameters. Let’s see how.

  1. Flow rate: To put it simply, with an increase in viscosity, there is a decrease in the flow rate of a pump. However, a number of other factors such as physical properties, geometry of the tubing, temperature and the distance of liquid from the pump may also play a moderating role.
  2. Head: Viscosity has an extraordinary and negative effect on pump performance. With an increase in viscosity, there is a dramatic drop in the head.
  3. Efficiency: While pumps may still be able to displace highly viscous liquids, they will inevitably hit a point of diminishing returns due to a drop in efficiency. This means you may require a more powerful pump which will consume more energy to move a more viscous liquid.

Which pump is suitable to move your liquid type?

When selecting a pump on the basis of fluid properties, there is no one-size-fits-all. Now that it is clear that higher viscosity affects a pump’s performance negatively, let’s take a closer look at which pumps are best suited for moving your viscous liquids.

While centrifugal pumps are good enough for low viscosity liquids like water, their performance and efficiency may reduce significantly for more viscous liquids. These pumps may draw more power when transporting thicker liquids causing wastage of energy and piling up of electricity bills. For such liquids, the best pumps are positive displacement pumps such as diaphragm pumps, hose pumps, vane pumps and gear pumps. These can operate at lower speeds and at variable flow rates, delivering a constant flow of the fluid at desired speed. 

Viscosity is an important factor to consider when selecting the right pump, and also the size of instrumentation, piping, valves and filters. Appropriate selection of these items is necessary to account for friction loss due to viscosity. 

For more information on which pump is best to displace the liquid at your home or business facility, speak to our experts on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading Kirloskar pump distributors based in Mumbai with a rich industry experience of over 70 years. 

5 Ways Solar Metering Can Maximise Your Energy Savings

by vemcoblogs -

Whether in domestic, office or industrial setting, solar energy is catching up as one of the most preferred alternative energy sources. The growing efficiency and energy savings offered by solar PV systems across the world have provided further headwinds to this trend. 

VEMC is the leading solar energy company based in Mumbai, and in this blog, we take you through the 5 ways in which solar metering can maximise your energy savings.

1. Lower electricity bills

For starters, installing a solar PV system on your rooftop will instantly cut your electricity bills as the burden will shift away from your grid. Solar panels support a wide range of appliances such as TV,  air conditioners, refrigerator, lights, dishwashers , etc., depending upon their capacity. Users have in fact reported a reduction of up to 90% of their bills.

2. Government incentives

Solar energy is being incentivised by governments across the world owing to its contribution towards a green, carbon-neutral future. Whether in the form of subsidies, tax breaks or other incentives, you can benefit greatly from generating electricity from your rooftop solar plant. VEMC, a leading solar installation company, can also get you more information on the incentives available in your city.

3. Alternative heating system

A significant portion of your electricity is consumed by heating devices like geysers and cookers. The charges that are accrued by running these heating devices can be somewhat neutralised or completely eliminated using solar panels. This is a great way to capture the already available and abundant energy of the sun to heat up your liquids, food or homes, in a clean way.

4. Net metering

Net metering is an ingenious way to sell and keep a record of the excess energy that you export to your electricity grid. In case you do not use all the electricity that your solar panels produce, you can sell the surplus to your local supplier and earn money. At the very least, net metering can enable you to offset your energy bills. All you need is a ‘net meter’ which keeps a record of electricity imported and exported.

5. Higher property value

Finally, solar panels are known to increase property value in the long run. Research suggests that homes with solar panels are also more marketable or put simply, they sell faster! This is a rather indirect, yet significant value that solar panels bring to your property.

When it comes to energy savings, solar PV systems are one of the leading solutions worldwide as they offer a number of ways to cut down on your energy costs. We’ve seen above how they reduce electricity bills and even enable you to monetise your solar PV system through net metering.

For more information on how solar panels help you make savings, speak to our experts by calling us on 022 43436655 or emailing us at marketing@vemc.co.in. We at VEMC are the leading solar energy company based in Mumbai, with over 70 years of industry experience.