November 2023 - Vijay Engineering And Machinery Blogs

Here are Four Reasons why Choosing VEMC as your Pump Supplier is a Good Choice

by vemcoblogs - November 29, 2023November 29, 2023

When it comes to industrial water pump dealers in Mumbai, VEMC is one name that stands out. This is thanks to our years and years of rich experience in dealing with clients across industries. But experience aside, VEMC has also been flexible enough to reinvent itself and meet new challenges effectively. The best part however, is its ability to understand clients’ needs and establish long-term trustworthy business relationships with them.

We Give You Four Strong Reasons That Should Make Vemc Your Pump Supplier Of Choice.

Years of experience

VEMC has humble origins. It was established in the year 1948 in Mumbai, with a vision to offer reliable and endearing electromechanical solutions. During the 1950s it joined hands with Kirloskar Brothers Ltd. for selling Peter fielding engines. As of date, it has gathered over 70 years of experience in electromechanical engineering products, allied equipment, and services. VEMC’s clients include hotels, universities, hospitals and municipalities. Over the years, it has trained its human resources and created a robust talent pool to meet the challenges of the dynamic technology landscape and provide the highest quality of service. Today, the company has evolved from being a pump dealership to a full-fledged solutions provider.

Gets you the right pump for the job

VEMC believes in forming strong bonds with its clients and understanding their business thoroughly. Whether it is for dewatering the streets or displacing water from a construction site, VEMC has a solution for every challenge. This availability of vast options coupled with its rich experience in pumping makes VEMC the most obvious choice for getting you the right pump for your needs every single time.

Clients can count on VEMCs service

As mentioned already, VEMC has seamlessly evolved itself from a pump dealership to a full-fledged service provider of choice. Their service begins as soon as a client gets in touch with them for a pumping solution. What follows is a fully planned and executed end-to-end project management service that installs the pumps and gets them running. Besides, VEMC also provides repair, restoration, and maintenance services anywhere across India. This makes the company the most reliable partner in the client’s fluid management journey. VEMC also offers energy audit services for pumps that help minimize energy wastage and improve clients’ operational efficiency.

Your success is our number 1 goal

Finally, VEMC believes in business partnership rather than salesmanship. Our business approach is the most crucial strategic decision for us. Our goal is not just to sell more pumps to clients, but helping them meet their business goals and partner with them along their journey. This unique approach of doing business makes VEMC stand out as one of the leading industrial water pump suppliers in Mumbai.
If you are looking for industrial water pumps in Mumbai, feel free to give us a call on 022 43436655 or email us at marketing@vemc.co.in. We are the leading Kirloskar pump dealers and take pride in being the best pump service providers out there.

How do you Address Pump Cavitation

by vemcoblogs - November 29, 2023November 29, 2023

To put it simply, cavitation is the creation and collapse of bubbles in a liquid flowing inside a pump. Bubbles are created due to the drop in pressure in the pump or the supply lines. This can create loud, gravelly noises inside the system. Cavitation is a serious problem for pumps as it can cause corrosion of internal components like motors, seals, and impellers. We at VEMC are the leading industrial pump suppliers in Mumbai, and in this blog, we tell you how to address pump cavitation.

Causes of pump cavitation

The most common cause of pump cavitation is piping. Either the inlet pipe from the source of water is too short or too long causing pressure variations.
The use of equipment like strainers or valves can also cause pump cavitation by blocking the free water supply into the pump.
If the water supply is coming from a tank, less reserve liquid can cause a drop in pressure which in turn causes cavitation.

Signs and symptoms

Users will usually complain of a loud sound inside the system, somewhat like gravel or coffee beans passing through.
If your pump is producing lower pressure levels, it could also indicate cavitation.
Cavitation can also cause unexpected vibrations not accounted for by the equipment used or liquid being pumped.
Cavitation has a severe impact on your pump impeller. Any pieces or eroded parts of an impeller inside the pump system indicate cavitation.
Erratic power consumption can indicate cavitation. This happens because bubbles form around the impeller or the impeller itself has begun to fail due to which the pump needs to draw more electricity to move the liquid.

Negative impact of cavitation

When water bubbles form and explode inside the pump, these release latent heat of condensation. The pressure jet created due to this hits the nearby solid surface causing damage to it. While one or a few instances may not cause any significant impact over time the pump can get seriously damaged due to persistent cavitation. Since cavitation takes place when water enters the pump, the first component that bubbles impact is the impeller.

Preventive measures

So here are some ways to troubleshoot your pump cavitation on your own:

Pump cavitation is usually caused by a drop or imbalance of pressure in the pump. This can be a result of clogs on the suction or discharge side. Make sure you check the filters and strainers for any blockage.
Make sure your pump is operating at its best efficiency levels by using a pressure gauge or a flowmeter.
Reconfigure your pipe designs. Pipe designs with inverted U’s on the suction side can trap air. Likewise, pipe designs with a 90 degree right before the pump can cause turbulence inside the pump. Both can cause cavitation.

To know more about cavitation and ways to prevent it, feel free to give us a call at 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading Kirloskar pumps distributors based in Mumbai having more than 70 years of pumping experience.

Gain a Better Understanding of KBL’s Hydropneumatics Pressure Boosting System – HYPN

by vemcoblogs - November 29, 2023November 29, 2023

The Hydropneumatic Pressure Boosting System or HYPN is KBL’s path-breaking innovation in the field of pumping. It is an intelligent water supply system that enables you to adjust the flow on the basis of demand. VEMC is one of the leading pump and electric control panel manufacturers in Mumbai, and in this blog, we tell you all about KBL’s HYPN system.

What is HYPN?

The HYPN is a system that brings together a range of devices and equipment such as pumps, motors, control panels, tanks, pipes and accessories to orchestrate fluid handling. As per need, a number of pumps such as inline, end suction, split case pumps and sump pumps are used in tandem in the HYPN system. It curbs the usage of energy and maintenance costs by controlling the supply of the liquid on the basis of demand. Users can also monitor and control the water supply on their smartphones or laptops through KBL remote monitoring system.

Key features of HYPN

HYPN system offers some of the most outstanding features that are rapidly transforming the pumpin industry and bringing it in line with latest business and environmental needs.

HYPN systems operate in accordance with the water demand. This means it is a self-adjusting system that only pumps water as per demand.
When no pumps are in use, the HYPN automatically turns them off. This smart feature helps users save energy units and also reduces the carbon footprint of the facility.
HYPN system maintains the system pressure all the time and avoids fluctuations.
With HYPN, users can remotely access their fluid handling system through a desktop or smartphone-based dashboard. Thus, without being physically present at the site, the users can control and monitor the entire system with ease.
HYPN is a smart pumping system that has demonstrated higher efficiency levels, lower maintenance costs and longer equipment lifespan.

How HYPN system is different

As any electrical panel manufacturer in Mumbai will tell you, conventional fluid handling systems have no way to adjust the pumps to the demand. They require manual intervention every step of the way. When used in high-rise buildings, their biggest drawback is the drop of pressure as soon as the demand for water increases and vice versa. In contrast, HYPN uses a combination of fixed-speed and variable-speed pumps which helps maintain the desired pressure based on demand.

On the basis of flow, there are 3 configurations of HYPN systems:

FX constant speed system: This only has constant speed pumps and is used in buildings with very little variation in pressure demand such as residential buildings and bungalows.
MX cascade system: This is a cost-effective medium-sized system ideal for moderate flow variations such as industrial and commercial applications.
EX all pump VFD system: This is a large-sized system ideal for dynamic flow variations in townships, hospitals, airports, malls, and metro stations.

For more information on HYPN systems, feel free to call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading control panel manufacturers in Mumbai.

Why ELGI’s Air Alert is a Game-Changer for Air Compressor Users

by vemcoblogs - November 29, 2023November 29, 2023

Air compressors produce compressed air that provides energy to power various devices or machines in industries. Due to the enormous amount of energy they produce, air compressors find application in a variety of industries and operations. Air compressors are useful tools with hefty investment and owners naturally want them to last long. With ELGi’s Air~Alert system in place, owners can monitor the various parameters of their compressors regularly, provide recommendations, and avoid downtime. We are the leading ELGi air compressor dealers in Mumbai and in this blog we tell you why ELGi’s Air~Alert is a game-changer for air compressor users.

Why have Air Alert systems

Air~Alert systems basically gather information on all parameters from the air compressor. This information is later used for in-depth analysis and improvement. The intelligent insights that the gathered data provides helps users plan and schedule maintenance and enhance the efficiency of their air compressor.

How Air~Alert works

The air compressor operational and performance data is acquired from the compressor controller, encrypted and sent to secure servers. The data is then processed using smart algorithms to come up with predictions, actionable alerts, reports, and trends. These are sent to the user’s dashboard and as text messages.

3 modules are involved in this entire process: Data collection & storage, failure prediction and detection, and alerts & reports. In the first module, data is gathered, stored, and organized. The second module predicts if the compressor will fail in the future. In the third module, alerts and reports are turned into actionable insights.

User benefits

ELGi Air~Alert system is a perfect fit for Industry 4.0. It is powered by technologies like AI and IoT which ensure the insights are timely, accurate, and actionable. It has some outstanding benefits for users:

1. With Air~Alert, users are kept informed about critical information that helps maintain the health of the compressor. For instance, it tells the users what the optimum pressure band for a particular task is. Likewise, it helps the users in leak detection which reduces the wastage of electricity.

2. Various industries have successfully tested the Air~Alert system. In a pipe company, Air~Alert contributed about 40% savings to the company. In the textile industry, it helps identify choked filters by detecting abnormal pressure readings.

3. Air~Alert notifies users ahead of time about upcoming service and maintenance schedules. This reduces the possibilities of breakdown. It can also forecast potential faults and failures in advance minimizing downtime and unplanned repair costs.

4. The Air~Alert system provides 24/7 monitoring of parameters such as usage, discharge pressure, oil temperature, total running hours, VFD speed, etc. The live data is streamed to users’ PCs, laptops, or smartphones and can be accessed from anywhere through a user-friendly dashboard.

For more information on the ELGi Air~Alert system, get in touch with VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading ELGi air compressor dealers in Mumbai. Whether you’re looking for ELGi reciprocating compressor or a screw compressor, we have you covered.

The Top 5 Reasons Why Modern Markets Demand Energy-Efficient Pumps and Valves

by vemcoblogs - November 29, 2023November 29, 2023

Some of the biggest business concerns in modern times are costs of energy, environment, compliance, etc. Just like competitors, these factors constantly act upon your business and shape your strategy. VEMC is one of the leading water pump dealers based in Mumbai.

Top Five Reasons Why Modern Markets Demand Energy Efficient Pumps And Valves

1. Cost reduction

Due to rapid economic growth leading to a rise in consumption, there is growing pressure on our conventional sources of energy. The demand pressures are thus causing a significant rise in energy costs per unit. However, energy-efficient pumps and valves can help reduce energy bills significantly by reducing over-consumption and wastage.

2. Sustainability

Climate change has become the single greatest danger to humanity globally. Even a marginal increase in global temperatures has the potential to wreak havoc through natural disasters such as storms, floods, and landslides. To keep a check on carbon emissions, the least businesses can do is reduce the demand-side pressure on conventional sources of energy especially fossils such as coal. As your Kirloskar water pump dealer will tell you, energy-efficient pumps and valves can be a great step in this direction. By reducing energy consumption, these pumps and valves can lower our carbon footprint and contribute to a more sustainable future.

3. Compliance

Climate change is also shaping the legislative landscape across national boundaries. Governments and authorities are becoming increasingly proactive in checking pollution levels and waste of energy. Businesses are expected to comply with these legislations and regulations. Flouting these can make them liable to hefty fines, reprimands, and penalties from regulators. This makes it all the more important for businesses to use energy-efficient pumps, valves, and other equipment.

Apart from all the energy and environment-related benefits, one simple and straightforward advantage of energy-efficient pumps is optimum performance. With limited intake of energy, these pumps can provide the highest levels of productivity in terms of flow, pressure, and overall fluid handling. More efficient pumps and valves can in short enable businesses to accomplish tasks and meet business goals at significantly lower costs.

4. Eliminating losses

Control valves or bypass loops cannot be possibly used everywhere in the fluid network. These in fact are indicative of unbalanced processes or oversized pumps. As your Kirloskar pump authorised dealer will explain, pumps and valves which are innately able to control fluid flow can also help eliminate losses due to wastage of energy.
If you are looking for the best-in-class pumps and valves for your business facility, feel free to reach out to VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading Kirloskar pumps distributors based in Mumbai, and deal in a wide array of pumps, valves, and other electromechanical equipment. We also offer repair, maintenance, and pump energy audit services which help our clients maintain the highest levels of operational efficiency.

7 Critical Factors Affecting the Efficiency of a Solar Plant

by vemcoblogs - November 27, 2023November 27, 2023

The efficiency of a solar plant is the output it generates relative to the space it occupies. Usually, solar power plants have an efficiency of 17 to 23%. But this can be stretched if you’re mindful of the workings of your panel. VEMC is the leading solar power company based in Mumbai.

7 critical factors that impact the efficiency of your solar plant

1. Solar panel quality

For starters, the quality of your solar panel and the kind of material used in your solar panels has a significant impact on its efficiency. Monocrystalline panels, for instance, have the highest efficiency of about 23%. These panels are also useful in case of limited space on the roof. On the other hand, thin-film solar panels offer the least efficiency.

2. Orientation of your solar panels

Ideally, the roof on which a solar panel is mounted should be south-facing and the slant should be between 30 and 40 degrees. This exposes the solar panels to the sun maximally. However, this may not always be possible and the installer must find the best possible placement of the system on your roof.

3. Shading

Shade from nearby trees or buildings blocks sunlight and reduces the efficiency of your solar panel by upto half. Make sure the system is installed at a location where there is no or minimum possible shade. In case of tall trees, the branches can be pruned and cut to prevent them from obstructing the sunlight.

4. Dust, dirt, and contaminants

In places where it doesn’t rain frequently, make sure you clean the dust and dirt regularly. Contaminants can block the sunlight from falling on your solar panel and affect its efficiency. Likewise, in winters, snow accumulated on the solar panel will also obstruct the sunlight. Regular maintenance and cleaning of the panels is necessary to ensure highest levels of efficiency.

5. Efficiency of the accessories

Accessories like inverters, wires and cables also affect the efficiency of the system. For example, connector wires that offer too much resistance to the current will impact the output. Make sure you always use genuine and high-quality accessories like inverters.

6. Weather and climate

Solar panels function optimally within a certain temperature range. Extreme weather conditions can impact their efficiency and reduce the output. While snow and blizzard physically cover the solar panels, extreme heat can damage them and reduce the output. But as long as it doesn’t cover the panels, snow can improve the overall efficiency due to its high irradiance.

7. Maintenance and monitoring

Lastly, any solar system needs high maintenance and monitoring. You must regularly inspect the connector wires for any breakages. Make sure the site is free of rodents which may damage the wiring. Monitor the flow of current regularly and call your solar panel consultants and installers in case of significant fluctuations.
For more on how you can get the maximum out of your solar panels, call VEMC on 022 43436655 or email us at marketing@vemc.co.in. We are the leading solar panel installation company in Mumbai and also offer best-in-class solar energy consulting services.

Six Focus Areas That Are At The Heart of VEMC

by vemcoblogs - November 27, 2023November 27, 2023

Vijay Engineering & Machine Company or VEMC has become the gold standard of quality in electromechanical engineering products, allied equipment, and services. This is due to its rich experience of 70 years in the industry. Today, it has become the top-notch Kirloskar dealer in Mumbai, and has a strong and diverse base of clientele.

Here are six main focus areas at the heart of the company that have established its position in the industry:

1. Fluid-handling know-how

For starters, VEMC is the most trusted name when it comes to fluid handling. It deals in an unparalleled range of motors and pumps suited for various industries and business operations. VEMC also deals in automated fire sprinklers for safer residential and commercial buildings. Whether it is draining flood water in a monsoon-prone city like Mumbai, or pumping water out of basements from an under-construction mall, VEMC’s expertise in fluid handling is exceptional.

2. Customer-centric approach

VEMC acknowledges that its customers are at the very heart of its business. It deals with B2B clients and its solutions are customized to solve real-world problems for its clients, whether in the real estate or automobile industry. With time, VEMC has evolved itself into a company selling not just electromechanical appliances, but full-fledged solutions to business problems. It has therefore emerged as the favoured consultant in the field of solar energy, fluid handling, and air compression.

3. Technology

VEMC is a company that stays ahead of the learning curve by proactively incorporating advanced technology into its offerings. Whether in the field of solar energy or pumping, VEMC never shies away from putting the latest technology to use. Technology such as AI, predictive analytics, and IoT are some of the examples that have lately been propelling its solutions to the highest standards across industries.

4. Sustainability

VEMC understands that climate change is a real threat to the environment. The only way forward to do business therefore is by keeping in mind the sustainability of operations. Whether it is solar energy or energy-efficient pumps, sustainability is another key value at the very heart of VEMC’s business offerings.

5. Quality

The company’s products use the highest standards of material. They comply with the strongest quality standards and tests globally due to which they last longer, require very little maintenance, and have a negligible number of breakdowns.

6. Service

VEMC has evolved from merely dealing in electromechanical equipment to providing end-to-end project management services. The company also offers repair and maintenance services to its clients by giving them an opportunity to enter into Annual Maintenance Contracts (AMCs). This helps clients maintain their equipment at the highest levels of efficiency, reducing energy consumption, avoiding sudden and unforeseen breakdowns, and prolonging their lifespan.
A top-notch Kirloskar authorised dealer, VEMC has emerged as one of the most favoured names in the field of electromechanical equipment, solar energy and air compressors. For more information, get in touch with us by calling us on 022 43436655 or emailing us at marketing@vemc.co.in.

8 Critical Factors to Consider While Choosing an MCC Panel

by vemcoblogs - November 1, 2023November 1, 2023

Motor Control Centre Panels or MCC Panels automate the use of your motors and ensure you get the best possible performance and efficiency from them. However, when you’re out to procure these panels, there are some critical factors you must keep in mind. VEMC is a leading MCC panel manufacturer based in Mumbai.

We tell you all you need to know before choosing an MCC pane

1. Quality and reliability

The first factor you must consider while choosing an MCC panel is whether it meets your standards. For this, you can look for quality standard certificates like ISO 9001:2015 or ingress protection level certificates. Also, look for the standard of material used in the manufacturing of the panels.

2. Type of panels

A number of panel types are available such as standard MCC panels with remote operation, dual starter panels, VFD control panels, etc. Research the features of each, be well-versed with all their pros and cons, and choose according to your requirements.

3. Customization

Another critical factor to consider is whether your control panel can be adjusted and suited to your needs. Check whether special features can be incorporated into the design of the control panel that can support your operations better. Prepare a detailed Request for Proposal (RFP) on the basis of your requirements and send it to manufacturers.

4. Cost and value

You can compare MCC panels from a number of control panel manufacturers in Mumbai on the basis of prices. However, desist from choosing on the basis of price alone. Consider the value in terms of quality, durability and features that the control panels bring to the table against the price quoted.

5. Manufacturer experience and expertise

You can easily find a number of electrical panel manufacturers in Mumbai. However, before making your decision, check whether the manufacturer has adequate experience and expertise in designing and manufacturing the MCC panels suited to your needs.

6. References and reviews

Look for references from the manufacturers’ existing clients. You can also find a wealth of information by going through the internet, online forums, and social media to check the reviews and testimonials left by past customers. You may even request the manufacturer for client site visits and inspections for better assessment.

7. Technical support

Ask around to confirm if the supplier provides good after-sale service, technical support and troubleshooting. Check whether the supplier is responsive enough in case of emergencies like a sudden breakdown. Also, find out whether they are good at providing maintenance services for the equipment. Choose the right electrical control manufacturer in Mumbai, not only on the basis of their product but also their after-sale service delivery.

8. Terms and conditions

Once you have chosen the supplier, negotiate all the relevant terms and conditions of the project with them. Much of this will require thoroughly listing down and communicating your expectations to the supplier.
If you are buying an MCC panel, making an informed choice is necessary. In case you need further guidance, you can get in touch with us by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are one of the best MCC panel manufacturers based in Mumbai.