How To Prevent Gland Leakage In Pumps: A Step-By-Step Guide

by vemcoblogs - February 14, 2025March 10, 2025

Gland leakage is a common issue in centrifugal pumps that occurs when the gland packing, used to seal the rotating shaft, wears out or is improperly maintained. This leakage can lead to increased maintenance costs, energy loss, and unplanned downtime, significantly impacting operational efficiency.

As an authorised Kirloskar pump distributor, VEMC provides industry-leading solutions to enhance pump efficiency and prevent gland leakage. From premium packing materials to expert maintenance support, VEMC ensures your pumps run smoothly with minimal disruptions.

Understanding Gland Packings in Pumps

Gland packing is the sealing material used around a pump shaft to minimise fluid leakage. It restricts or limits fluid loss while allowing the shaft to rotate seamlessly. However, it is crucial to realise when and why gland packings may cause leakage and how to prevent it.

Gland leakage can occur when the packing material wears out or degrades, losing its ability to seal effectively. Improper installation or over-tightening can also lead to excessive friction, causing premature failure. Insufficient lubrication increases wear and tear, leading to faster deterioration.

When this leakage gets out of hand, it becomes imperative to change the gland packing. A noticeable increase in energy consumption due to shaft resistance can also signify worn-out packing. Visible wear, contamination, or damage in the packing rings further suggests that replacement is necessary to maintain optimal pump performance.

Step-by-Step Guide to Prevent Gland Leakage

Choose the Right Gland Packing Material

Using high-quality gland packing materials ensures durability and optimal performance. Kirloskar Brothers Ltd. offers premium-grade gland packing solutions for various industrial applications. VEMC, as a trusted Kirloskar pump dealer, provides expert consultation to help industries select the most suitable gland packing material.

Ensure Proper Installation of Gland Packing

Incorrect installation can lead to rapid wear and leakage. Clean the stuffing box before installation. Cut gland packing rings at precise 45° angles with staggered joints for a tight seal. Avoid overtightening to prevent excessive friction and energy loss.

Maintain Optimal Gland Tightness

Balancing gland tightness controls leakage while allowing necessary lubrication. Regular adjustments prevent excessive wear and tear of the gland packing while monitoring leakage levels, which helps detect issues early.

Ensure Proper Lubrication

Lubrication reduces friction and extends gland packing life. Use Kirloskar-approved lubricants for enhanced longevity. Implement a preventive maintenance plan to ensure proper lubrication levels. VEMC provides maintenance plans, including lubrication checks, ensuring efficient pump operation.

Why Choose VEMC for Pump Maintenance?

As a leading Kirloskar water pump dealer, VEMC offers comprehensive pump maintenance services to prevent gland leakage. With 75+ years of industry experience, VEMC is a trusted name among pump distributors, providing:

Expert Consultation: Helping industries select the right gland packing materials.
Professional Installation: Ensuring gland packing is correctly installed for longevity.
Condition Monitoring: Offering real-time tracking and preventive maintenance services.

Explore our range of Kirloskar pumps and maintenance solutions here.

Get Started with a Trusted Name Today

Preventing gland leakage is essential for maintaining pump efficiency and minimising maintenance costs. As a reliable Kirloskar pump dealer, VEMC provides industry-leading solutions to enhance pump performance for business or personal needs.

Get in Touch with our Team

Have questions or looking for consultation? Our team is here to help you with a range of solutions for pumps, compressors and more. Contact us today at +91 8976951701, +91 98199 07445 or 022 43117133. Alternatively, you can also drop an email at marketing@vemc.co.in.

VEMC – The leading water pumps distributors in India

by katlyngrandi2 - September 6, 2024September 17, 2024

VEMC, as an authorized dealer of several brands of water pumps in India, has grown tenfold since its incorporation in the industry of electromechanical engineering products. It is an ISO 9001:2008 certified company, which ensures the total quality management followed/ incorporated in their company and has ensured quality and reliability. VEMC is a dealer and distributor of various company pumps, which include centrifugal pumps and vertical line multistage pumps.

Kirloskar Brothers Ltd. engineer as well as manufacture domestic, industrial, and agricultural pumps, hydro turbines, and valves. VEMC shares a strong bond with the distributors and dealers of different product categories. Mutual trust and respect act as a necessary component for the continuous growth of the company.

VEMC is a channel partner of Kirloskar, which is a market leader in Centrifugal Water Pump and other electromechanical equipment in India. Based in Mumbai, India VEMC is one of the major Kirloskar Water Pumps dealers in India. VEMC is a dealer of water pumps and several other products used in different sectors like Building & Construction, Steel Industry, Process Industry, Irrigation Water Supply & Sewage, Power, Oil, and Gas.

VEMC has always ensured its product’s quality, and pre and post-order service, which helps them attract loyal consumers in the industry. These water pumps help with energy saving and cost reduction which is an important deciding factor for the industries.

Also Read:- Get the best deals for Water Pumps

The Single largest distributors of Kirloskar Pumps in India

by katlyngrandi2 - September 5, 2024September 17, 2024

Being a leader in the Water Supply, Power Plants, and Irrigation sector for providing efficient and powerful water pumps, Kirloskar is the most favored brand among people. Kirloskar has a large variety of water pumps for all the different industries and a distribution system that can make their product reach easy to implement and benefit from.

We are the largest distributor and Kirloskar water pump dealer all over India. We possess the technical experience required for Kirloskar Pumps and try our hardest to reach the maximum customer satisfaction level. We believe in all the way relationships in our business, i.e. we will be with you to help with pre-orders of products from us as well as after the pumps get installed at your site. We will be there for each possible grievance you may have with the pumps bought from us.

We have an uninterrupted relationship with Kirloskar for distributing the water pumps all over India. All the different types of water pumps like:

End Suction Pump
Monobloc Pump
Split Case Pump
Submersible Pump
Multistage Pump
Sump Pump
Vertical Turbine Pump
Special & Engineered Pump

Kirloskar KCIL or Centrifugal Pumps is one of the frequented water pumps of Kirloskar, and we maintain adequate stock to provide timely distribution. We have covered the maximum market in Mumbai for supplying Kirloskar water pumps based on our experienced, dedicated, and qualified workforce, who constantly strive to prove beneficial to our customers through stringent quality standards followed by VEMC.

Also Read:- Understanding Pump Curves

Methods for protecting borewell submersible pumps from damage caused by sand and other abrasive particles in water

by vemcoblogs - July 8, 2024July 9, 2024

Borewell pumps find application in several tasks in households, businesses and industrial settings. However, their maintenance can be a challenge due to the abrasive nature of sand and other particles found in the water that they pump. VEMC is the leading Kirloskar water pump dealer based in Mumbai and in this blog, we talk about the methods for protecting these pumps from damage to prevent wear and tear and prolong their working life.

How sand and abrasive particles can cause damage

Wear and tear of pump components: Sand and other abrasive particles can act as sandpaper on the internal components of a pump over time, and cause gradual but significant erosion, thus reducing the working life of the pump.
Blockages: By clogging or blocking the pump intake, sand and other particulates can lead to reduced efficiency, overheating, and cavitation.
Higher maintenance costs: With a greater amount of particulates present in the water, there is a proportional increase in maintenance frequency and costs. This could be due to frequent breakdowns due to abrasion.

Methods to protect the pumps

Several measures can go a long way in protecting the pumps from damage caused due to abrasion by sand and other particulates:

Use filters and screens: Make use of filters or screens to prevent the sand and other particulate matter from reaching the pump. Choose them as per the size of the particles you’re trying to block, and clean or replace them from time to time.
Install a gravel pack: You can use a gravel pack around the pump to prevent fine sand particles from entering it.
Regular inspections: Establish a schedule for regular inspection of your pump, and clear any sand or debris accumulated. Also, look for signs of abrasion of parts and ensure timely preventive maintenance.
Proper positioning of the pump: Pump alignment and positioning can reduce the damage due to abrasion. It also reduces the risks of wear and tear between parts significantly.
Well design: Bring experts on board and consider a suitable design for the well that reduces the likelihood of particulates entering the pump.
Look for resistant material: While choosing your pumps, look for the material that has gone into making its casing, impeller, and other parts. A pump made of robust material is more likely to withstand abrasion.

VEMC pumps are designed for abrasive environments

It is quite clear that some features of the pumps, like robust construction, can help prevent abrasion significantly. VEMC’s borewell submersible pumps are made of stainless steel and have cast iron components. This makes them highly resistant to abrasion and the resulting wear and tear.
If you’re looking for a borewell submersible pump that can withstand the various pressures of pumping water in harsh conditions, get in touch with VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading Kirloskar water pump dealer based in Mumbai.

Effective solutions for dewatering high-rise building basements

by vemcoblogs - June 15, 2024June 17, 2024

In areas with high water table, constructing a building can be quite challenging due to nuisance seepage. In fact flooding of basements could also cause some very serious issues like instability and even the collapse of the excavation. VEMC is the leading Kirloskar water pump dealer based in Mumbai, and in this blog, we take you through the effective solutions for dewatering high-rise building basements.

Challenges of dewatering deep basements

There could be sudden flooding due to inflow of water from layers of rocks or soil.
Seepage erosion or instability of the excavation site could pose serious risks.
Base heave or piping failure could result due to groundwater uplift pressures.
The retaining structures of the excavation such as concrete walls could come under pressure due to excessive hydrostatic loads.

Factors to consider when choosing dewatering pumps for high-rises

Gravity and friction: To determine the pump size, consider where the water is to be pumped from and where it is going. Your pump must overcome both gravity as well as the frictional force along the length of the pipes.

Longevity: Consider whether the pump will be able to perform consistently in conditions of floods. While ordinary pumps may crumble under pressure, dewatering pumps are typically highly water resistant and tend to have low wear and tear.
Portability: For dewatering the excavation site fully, the pumps need to be moved around and hence must be portable. This can often result in rough physical handling which can only be survived by pumps with robust construction and design.
Maintenance: Dewatering basements takes an enormous amount of time and effort, and also requires the engagement of dewatering pumps for prolonged periods of time. This naturally makes it difficult to maintain these pumps. When choosing a dewatering pump, prefer the ones with low maintenance requirements.

Different dewatering system configurations

Wellpoints: In this configuration, wells are dug all round the excavation site and submersible pumps are installed in the shaft of each well. These pumps are then connected to a header pipe and groundwater is drawn up and discharged.

Deepwells: Quite simply, a single or multiple wells are dug and submersible pumps are installed in each shaft to draw up water. These are best suited for deep excavations which require the removal of huge volumes of water.
Flood control: This is a set of techniques which are used to prevent flooding of a basement or excavation site. It could mean digging tunnels or mine work. Site managers must have a range of pumps which can displace high volumes of water.

Dicharge management and environmental regulations

When dewatering a site, it is necessary to have an effective and well chalked out Dewatering Management Plan (DMP) for successfully dewatering the site while obeying the environmental regulations. Discharge monitoring for instance is the systematic measurement of quality and quantity of water being drawn and released into the environment. It could contain harmful pollutants like chemicals, heavy metals and suspended solids.
To know more about the effective dewatering solutions, get in touch with us by calling on 022 43436655 or emailing us at marketing@vemc.co.in. We at VEMC are the top-notch Kirloskar water pump dealer based in Mumbai.

Dewatering in Construction

by vemcoblogs - April 8, 2024April 12, 2024

Excavation is a huge part of construction and water logging on the sites is a very common problem. To ensure smooth progress of the project, it is necessary that you manage the groundwater well. However, a number of different dewatering techniques are used, each suitable for a certain set of conditions and project specifications. VEMC is the leading Kirloskar water pump dealer in Mumbai, and in this blog, we tell you all you need to know about dewatering in construction.

Types of dewatering methods

Subsurface drainage:

This is a drainage method which helps remove water that has percolated into the subgrade. It is used in areas that have a very high water table or receive incredibly heavy rainfall. Subsurface drainage typically has a permeable base to remove water rapidly, a pipe collector system to convey the liquid away, and a filter layer to prevent the clogging of drainage.

Sump pumps:

This is one of the simplest and most cost-effective methods of dewatering. It involves digging pits in the drainage area to collect water which is then removed by using pumps.

Wellpoint systems:

A number of small wellpoints are installed around a site. These are connected with a central header pipe which has a vacuum function. Wellpoint systems are great for lowering the groundwater levels and facilitating construction work by creating a dry area.

Selection criteria for dewatering methods based on project specifics

The working conditions and project demands can vary from one construction site to another. The choice for dewatering methods must be made accordingly. For instance:

In conditions where there’s heavy rainfall, high water table or deep permeable soils, subsurface drainage can be the best option. It is also useful to drain heavy and poorly drained soils, or those that might have an impending layer at some depth, say clay.
In case of construction sites with shallow excavations and low-permeability, sump pumping can be the most feasible and cost effective method to remove water. However, it carries with it the risks of sudden collapse or erosion.
In case of shallow excavations or fine-grained soils with low permeability, wellpoint systems can be the method of choice. It is quite cost effective and also easy to install.

Environmental and safety concerns

Dewatering involves significant environmental and safety risks. For example, uncontrolled dewatering can deplete the groundwater of an area. Likewise, it can also cause increased sediment levels in waterways. In cases when seasonal conditions add more surface water to work sites, unmonitored dewatering can have an accidental impact on the environment.

Dewatering could be a dicey activity. To make sure environmental and safety risks are averted, builders must follow proper guidelines. For more on which dewatering method to choose for your construction site, and how to ensure environmental and personal safety, feel free to call us on 022 43436655 or email us at marketing@vemc.co.in. VEMC is one of the top-notch Kirloskar pump dealers in Mumbai with a rich industry experience of over 70 years.

IoT: The Next Big Game Changer in the Pump Industry

by vemcoblogs - October 31, 2023October 31, 2023

IoT: Pump Industry's Game Changer — **Kirloskar pump dealer**

The Internet of Things or IoT is a revolutionary new technology that is driving change across industries. Whether it is healthcare or manufacturing, automation with IoT is setting the tone for a new transformation.

IoT is simply when devices automatically connect with each other, stream live data, and respond to the data without any form of human intervention. The enormous amount of data generated, conveyed, and stored in the process can be analyzed to unearth patterns for better decision-making.

IoT has also begun to impact the pump industry with a number of remote monitoring technologies coming into play. VEMC is a leading Kirloskar pump dealer.

We tell you how IoT is becoming a game-changer in the pump industry

Remote pump monitoring and operation

Kirloskar pump dealers are often flooded by frequent questions about pump automation from their industrial clients. In 2016, Kirloskar launched the first-of-its-kind hardware and software solution to monitor and operate pumps remotely. This solution, known as KirloSmart, is the prime example of IoT in the pumping industry. With KirloSmart, a pump is enabled to continuously stream data to KBL’s web-based portal and smartphone app from where the user can access it with ease. Both have an exceptionally simple, interactive, and intuitive UI/UX.

KirloSmart receives data on a range of parameters such as pump vibration, voltage, flow, speed, etc. This can give a fair idea about the normal operation of the pump and also alert the user in case of any deviation. Naturally, it acts as an early warning system for scheduling pump inspections, troubleshooting, or preventative maintenance. It can also alert the user if the pump is consuming too much energy.

Through its alerts, KirloSmart can help users enhance the lifespan of the pump, reduce sudden breakdowns and downtime, and keep operations at peak efficiency.

Data security

A number of users these days are wary of data breaches in their networks. However, as any Kirloskar pump distributor will explain, KirloSmart ensures utmost data security as its cloud services are SOC (System and Organisation Controls) compliant.

Energy savings and operational efficiency

Energy costs are fast rising in India and across the world. The clamour to save energy is further sharpened due to the ongoing debate around the environment, climate change, and sustainability.

The discussion around energy is echoing in the pump industry as well. It is estimated that around 75% of pump systems in India are oversized, and electricity costs account for over 40% of the Total Cost of Ownership (TCO) of the pump.

In this context, IoT-based solutions like KirloSmart can play a huge role in keeping track of energy consumption and streamlining operations, inspections and maintenance to reduce wastage.
Due to its sparkling success, IoT-based KirloSmart is the leading topic of discussion with clients for any Kirloskar water pump dealer. If you wish to know more about how IoT is transforming the pumping industry, feel free to call VEMC on 022 43436655 or email us at marketing@vemc.co.in. We are the leading Kirloskar authorized dealer based in Mumbai.

Top 10 Trends in Pump Technology That Are Transforming Fluid Management

by vemcoblogs - October 30, 2023October 30, 2023

Technology and digitalization are playing a big role in transforming fluid management. Pumping no longer is about unresponsive mechanized equipment displacing water from one place to another. With the industry getting increasingly competitive, energy costs rising, and environmental pressures building up, pumps have to get smarter and more intuitive. Technologies like IoT and data analytics are playing a crucial role in all this. VEMC is a leading Kirloskar water pump dealer based in Mumbai.

Let’s Explore Top 10 Trends Driving The Pumping Technology Forward

IoT

The Internet of Things is a revolutionary new technology that connects devices with each other through sensors and with zero human intervention. IoT-enabled pumps keep streaming and sharing parameters like voltage, vibration, flow, etc. over WiFi networks, while apps such as KBLs KirloSmart enable users to monitor and operate them remotely.

Predictive maintenance

One of the most significant overheads in the pumping industry is repairs and maintenance. Besides, the sudden breakdown of pumps can cost businesses heavily. Predictive maintenance is a trend that enables pump owners to schedule inspections and repairs on the basis of critical pump parameters.

Smart design

An increasing number of water pump dealers are selling pumps with a smart design. A lot of thought is going into pump construction to avoid unnecessary vibrations, and the resulting wear and tear. At the same time, the pump components are highly accessible which makes them easy to repair.

Energy efficiency

As energy costs rise across the world, smart pumps can help reduce the waste of electricity by matching the speed and flow rates to the demand. Greater energy efficiency is the hallmark of modern-day pumping equipment.

Data-driven decisions

With a wealth of data available to pump owners, they can make more informed decisions with regard to maintenance, resource allocation, and process optimization. AI-based decision-making is going to have an increasing scope in the coming years.

Remote monitoring

Smart pumps are connected with users over the Internet. This enables them to keep track of their performance and respond quickly to any issues in the pump. Overall, this leads to more streamlined operations and maintenance without the physical presence of the owner.

Augmented Reality and Virtual Reality

AR and VR primarily help in the training and development of staff for dealing with breakdowns or troubleshooting the pumps. This can enable companies to create a more well-trained and thorough pool of technicians to deal with pump issues.

Optimized processes

When they are integrated into larger industrial systems, smart pumps contribute to optimized processes with their precision in fluid flow and pressure control.

3D printed pumps

With 3D printing, complex and customized pump parts can be printed and integrated to manufacture pumps. This can reduce the costs of manufacturing drastically, improve precision, and reduce the rate of faults.

Environment-friendly pumps

With greater efficiency and lower energy consumption, smart pumps have a much lower carbon footprint. As any Kirloskar authorised dealer may explain, a greater focus is being placed on reducing water leakage and wastage from the pumps. This makes them more sustainable as compared to conventional pumps.
For more information on the latest trends in pumping technology, speak to our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar dealer in Mumbai.

Dewatering Strategies for Construction Sites

by vemcoblogs - September 26, 2023September 26, 2023

Dewatering is the process of removing ground or surface water from a construction site. This is necessary to ensure the safety of workers and prevent damage to equipment. VEMC is the leading Kirloskar water pump dealer based in Mumbai,

In this blog, we talk about the various dewatering strategies for construction sites.

Site assessment

Before dewatering, you need to figure out the nature of water on the construction site, that is, whether it is only superficial or groundwater. Next, find out what kind of sediments are present and how to separate them from the water. You must also ensure there are no hazardous contaminants present, that can pose risks to the workers. Find out which features of the construction site can naturally assist (such as a slope) or challenge your dewatering process.

Ensure compliance before dewatering

All construction sites need permits from state or local governments before dewatering. Make sure you fulfil the criteria and have the right permits before starting the work.

Dewatering strategies

Now let’s discuss the various dewatering strategies that effectively remove water from any construction site.

1. Wellpoint

In this method, wells are drilled all around the construction site at predetermined depths in straight lines of rectangular formations. A flexible swing pipe is used to create the necessary suction. At the rear end of the header pipe, a vacuum pump is installed. Groundwater enters the wellpoints, runs through the pipes and the pump, and finally discharges into the containment tank. This method is effective for sites with water only at 6 meters below the pump level.

2. Eductor or Ejector wells

Eductor wells use the Venturi effect. This states that when a high-pressure liquid flows through a narrow pipe section, its pressure reduces. On the other hand, water at the ground level is at a higher pressure and thus it flows towards the low-pressure supply line through riser pipes. It is then drained out using multiple pumps. This method is best for handling low-permeability soil at great depths.

3. Open sump pumping

This technique uses gravity rather than pressure to reduce groundwater levels. Shallow pits or ‘sumps’ are dug around the construction site at a lower level. The surrounding water simply converges and flows into these sumps and is removed using pumps. This strategy is useful in sandy or gravelly areas.

4. Deep wellpoint

Just like the conventional wellpoint method, the deep wellpoint involves drilling narrow wells (150-200 mm) all around the site. The groundwater falls into these wells and is then removed using a submersible pump. This method is useful at deep excavation sites requiring large discharge volumes.

Common challenges in dewatering

As water pump dealers would warn, dewatering can cause serious challenges on a construction site:

Surface flooding
Risk of erosion and other related issues
Damage to adjacent buildings or property
Dampness that creates unhealthy site conditions
Adverse effect on the building structure due to variations caused in soil conditions

Construction site dewatering is a matter of expertise. To know more about it or seek assistance from our experts, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC take pride in being the top-notch Kirloskar pump distributors in Mumbai.

Introducing KBL’s DBXe

by vemcoblogs - September 11, 2023September 11, 2023

Introducing KBL’s DBXe

KBL (Kirloskar Brothers Limited) is a leading company when it comes to fluid management. Its capability spans industries such as water supply, power generation, irrigation, oil and gas, marine and defense etc.

The DBXe is KBL’s highly successful end suction pump mainly used for clean, low-viscosity liquids free from suspended impurities, available with any Kirloskar authorised dealer. The pump has a capacity of up to 550 cubic meters per hour and offers a head of up to 100 meters.

VEMC is the leading Kirloskar dealer in Mumbai, and in this blog, we tell you all you need to know about the DBXe pump.

Key features

The DBXe is one of the most outstanding pumps available in the market and has some of the most competitive construction and operational features:

The delivery size of the DBXe is 32 to 150 mm.
The working pressure of the pump is 16 kg per square centimeter (MAWP).
It operates at speeds of 1450 & 2900 rpm and 1760 & 3500 rpm.
It can operate within a temperature range of -10 to 90 degrees C.
The pump casing is made of cast iron. It has centerline delivery with a self-venting design, providing smooth hydraulic passage, and ensuring utmost efficiency.
The enclosed impellers are statically as well as dynamically balanced.
Anti-friction ball bearings support the shaft of the pump. Its critical speed is much above the operating speed. The shaft is machined and ground to maintain its concentricity and is protected from the liquid using an ‘O’ ring and a shaft sleeve.
The stuffing box is sealed using gland packing or mechanical seal.
The bearings are pre-lubricated and grease sealed.
The pump has a dry shaft design and rotates in the clockwise direction when viewed from the driving end.
The DBXe has a flexible jaw-type spacer coupling.
The pump can be driven using both an electric motor and an engine.
Due to its back pull-out type design and interchangeability of components, repair and maintenance are easy and low cost.

Applications and Industries

As mentioned above, the DBXe is used to process clean low-viscosity liquids (up to 20 cSt). The temperature range of the pumped liquid could be -10 to 120 degrees C. Some of the most common applications of the DBXe are:

Water supply
Sprinkling
Swimming pool water
Industrial water
Firefighting
Condensate
Air conditioning
Cooling water
Clear juice
Drinking water

An eco-friendly pump

KBL always puts a huge premium on designing environment-friendly equipment and the DBXe is no exception. With its centerline delivery and self-venting design, the pump is one of the most energy-efficient systems out there. The robust cast iron construction and anti-friction ball bearings mean utmost durability and reliability which precludes frequent repair and replacement of the pump.
VEMC is an authorized Kirloskar submersible pump dealer based out of Mumbai. To learn more about the KBL DBXe pumps and find out whether they suit your needs, get in touch with our team of experts at 022 43436655 or email us at marketing@vemc.co.in.

Kirloskar’s Top 5 Solutions for Water Pressure Challenge

by vemcoblogs - August 30, 2023September 7, 2023

High-pressure water is used across industries and domestic operations. Whether it is for firefighting or cleaning automobiles, pressurized water is absolutely indispensable. However, one common complaint that most water pump dealers receive from their customers is pressure fluctuations. VEMC is a leading Kirloskar water pump dealer and in this blog, we take you through the top 5 solutions to deal with water pressure challenges. But first, a word on Kirloskar as a solutions provider.

About Kirloskar

Kirloskar is one of the most reputed names in the country when it comes to fluid management. Kirloskar manufactures a wide range of industrial, domestic, and submersible pumps that are tailor-made for various activities like firefighting, sewage treatment, cleaning, and chemical processing. As business processes get increasingly complicated, clients seek end-to-end services from Kirloskar. This means not just selling a pump but also solving unique fluid management problems through customised pumping solutions. One of the most versatile pumping brands, Kirloskar touches lives across horizons and makes pumping easy, effective, and efficient.

7 Maintenance Hacks to Extend the Lifespan of Your Pumps

by vemcoblogs - August 30, 2023March 17, 2025

If you are a pump owner, you must know that it is critical to maintain your pump for a number of reasons. For starters, an inefficient pump is an energy guzzler. With electricity costs rising all the time, you just cannot afford that. Secondly, a well-maintained pump is an asset for a long time to come. Negligence of sudden breakdowns will only lead to a spike in your operation costs or worse loss in business due to downtime. No wonder water pump dealers across the board always emphasize the need for a preventative pump maintenance schedule. VEMC is a leading Kirloskar water pump dealer

In this blog, we share with you the 7 maintenance hacks that can extend the lifespan of your pump

1. Regular inspection and monitoring

Preventative maintenance is the best way to avoid sudden breakdowns. We are the leading Kirloskar pump dealers, and when our engineers visit your facility, they check all the pump-related parameters to ensure there are no serious deviations. Typically, the engineer would check the bearing temperature, monitor vibrations, or simply carry out visual inspections.

2. Proper lubrication

Given so many moving component parts like bearings in a pump, it is necessary to keep it well-oiled. This prevents damage due to unnecessary friction, inefficiency in operations and waste of energy. As any Kirloskar pump distributor would suggest, regular lubrication of your pumps is a must to extend its lifespan.

3. Cleaning and clearing the debris

Debris could actually accumulate in the bearings which could hinder free movement and aggravate wear and tear of the parts. Clean up the debris regularly to avoid damage.

4. Maintaining seals and gaskets

Seals prevent the fluid from leaking out, causing hazards, housekeeping issues, or health concerns. Keep checking in regularly and ensure proper pump seals and gasket maintenance to avoid such issues and ensure pump longevity.

5. Balancing and alignment

As all industrial water pump suppliers in Mumbai would warn you, balancing and aligning the pump is of utmost necessity. An imbalanced or misaligned pump can damage itself due to persistent vibrations over a period of time, causing high risks of sudden breakdowns.

6. Temperature and operating conditions

A pump is best operated in clean and dry conditions to avoid contact with too much dust or debris. Besides, both extremes of temperature can damage the pump. Assess your operating conditions before installing the pump.

7. Training and education

Having a preventative maintenance schedule is not enough. It is also important that your staff is well trained and educated in the art and science of maintenance. Monitoring and regular inspections should become a part of your work culture. In case you cannot afford an in-house maintenance team, you can always seek help from professional services like VEMC.
A preventative pump maintenance schedule can help avoid unnecessary breakdown costs or downtime. This can have significant implications for your business. For more information on industrial water pumps in Mumbai, get in touch with VEMC today. You can call us on 022 43436655 or email us at marketing@vemc.co.in.

The Role of Dewatering Pumps in Residential, Commercial, and Municipal Settings

by vemcoblogs - July 29, 2023August 10, 2023

Dewatering pumps play an important role in managing water. In a variety of settings, these pumps ensure efficient water removal and prevent potential hazards related to water logging. Water Pump Dealers like VEMC have well-crafted pumps that are used to remove excess water from residential areas, industrial areas, mining operations, and other locations.

Residential Applications

Dewatering pumps can help remove water from waterlogged compounds, yards, and gardens, as well as excess water in flooded basements and drainage areas. Excess water can cause structural damage and pose health risks and hence, must be removed quickly.

Commercial and Industrial Applications

If you are on the lookout for commercial and industrial dewatering pumps and are searching for a Kirloskar water pump dealer, you are at the right place. As dealers in the water pump industry for nearly 7 decades, VEMC can certainly help. Industrial and commercial areas may face problems of excess water during mining and construction activities and require pumps to remove the water and keep work sites and excavation sites dry, so that employees are safe and project work can go on in a timely manner.

Municipal Infrastructure

Industrial Water Pump Suppliers in Mumbai know the value of dewatering pumps in maintaining municipal infrastructure like stormwater drains, sewage systems, and treatment plants for wastewater. Pumps effectively manage water levels, safeguard infrastructure, and prevent flooding in low-lying areas. In cities, dewatering pumps are a necessity to prevent excessive waterlogging in the monsoon and reducing property damage as well as traffic disruptions.

Disaster and Emergency Response

During emergency and natural disasters like floods, dewatering pumps become the go-to tools for the rapid removal of water. Flooding causes extensive damage to civic infrastructure and residential areas, posing a substantial threat to human life. Dewatering pumps mitigate damage and harm, and allows communities to recover from such events faster.

Mining and Quarrying

In the mining/quarrying industry, water collection is a huge challenge, hampering operations and threatening worker safety. Industrial water pump dealers in Mumbai understand the vital role that dewatering pumps play to control water levels and keep quarries and mines dry for proficient mineral extraction. Pumps help to maintain a safe work environment and prevent costly delays because of flooding.

Construction and Trenching

Industrial water pumps in Mumbai are available at some of the leading dealerships like VEMC, a solution provider to several local and MNC brands. VEMC understands that trenching projects and construction sites face groundwater issues that cause hindrances to project completion and risks the lives of workers. Dewatering pumps prove to be essential in the rapid removal of water, preventing the risk of accident and ensuring uninterrupted project work.

Municipal Water Supply

Additionally, dewatering pumps play a notable role in municipal water supply functions, aiding in groundwater extraction for potable use of water. These pumps are often deployed in wells to access water from underground, ensuring a dependable water supply for people.

Conclusion

You can find some top-of-the-line Water Pump Dealers in Mumbai. For guidance and efficient and viable solutions, you can head to VEMC and contact us at +91 9819907445. We have several years of experience and knowledge to back us as far as dewatering pumps and related solutions are concerned.

7 Important Factors to Take Into Account While Selecting the Best Water Pump for Your Unique Needs

by vemcoblogs - June 29, 2023March 17, 2025

For best performance, it is necessary that a pump is well-suited for the surroundings, operations, type of liquid, etc. VEMC is one of the leading water pump dealers based out of Mumbai, and in this blog, we describe 7 factors to consider while selecting a water pump.

But first, let’s take a look at some of the most popular pumps available with every Kirloskar Pump Authorised Dealer.

Centrifugal pump: These pumps work by transferring the mechanical energy of a rotating impeller to the liquid and pushing it out with pressure. These are suited for pumping water, organics, oils, acids and bases across domestic, industrial and commercial areas.

Submersible pump: These pumps are fully submerged in the water that is to be displaced. These are used in a range of situations such as dewatering construction sites, waterlogged areas and sewage pumping.

Jet pumps: These work by discharging a high-speed jet into a suction chamber so that a vacuum is created, and then pumping a fluid using the power jet. These are used in various high-volume vertical applications such as oil wells.

Get more information on these pumps from VEMC –– a leading Kirloskar authorised dealer.

7 Factors to Consider Before Selecting a Pump:

Pumping Requirements

First thing first. Consider the flow rate and pressure required for the operation, the source of water, and the nature of the application for which the pump is required.

Key Features/Indicators

Before purchasing a pump, look for key features such as flow rate, head pressure and power consumption. The first two are important to determine how impactful your pump is going to be, while power consumption will reflect the efficiency, cost savings and sustainability of the pump.

Correct Size

Choose just the right size for your operation to ensure optimum pumping performance and avoid wastage of energy. Consider factors such as pipe diameter, elevation and friction losses.

Quality

The quality of your pump represents its durability as well as reliability. To get a fair idea of the quality, look for the construction material of the pump, the reputation of the company and the certifications from renowned agencies. Every Kirloskar Water Pump Dealer will readily present you with the best quality credentials.

Service and Maintenance

The good serviceability of the pump means you can use it longer and also maintain it with ease and affordability. Consider questions like whether the design of the pump is easily accessible or not, whether spare parts are readily available, and whether post-purchase manufacturer support is available. As a top-notch Kirloskar pump authorised dealer, VEMC prides itself in exceptional pump service.

Reviews and Feedback from Past Customers

Customer reviews on social media can give you a fair idea about their experience with a particular pump. Purchasing a pump means shelling out a large amount of money. It is therefore highly advisable to look for the feedback of other customers before investing.

Warranty and After-Sales Support

Before making the purchase, go through all the terms and conditions of the warranty such as coverage and duration. Find out from past customers what the company’s after-sales support is like.

Conclusion

For more on pumps, get in touch with us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar dealer in Mumbai.

Kirlosmart by Kirloskar Brothers Limited: An IoT-Based Solution

by vemcoblogs - June 29, 2023June 29, 2023

Every Kirloskar Dealer in Mumbai today is beaming over the innovative and disruptive pumping solutions that Kirloskar Brothers Limited (KBL) is coming up with. The company was founded in 1888 and has an accumulated unmatched experience in the pumping industry. KBL has in recent times also earned a great reputation for innovation and out-of-the-box solutions. Much of this is thanks to their IoT-based solution Kirlosmart.

VEMC is a Proud Kirloskar Authorised Dealer and In This Blog, We Explain the Features of Kirlosmart:

What is Kirlosmart?

Any Kirloskar Pump Authorised Dealer can tell you about the wonders of Kirlosmart. It is an intelligent pump monitoring system that enables users to keep track of pump performance, maintenance and other parameters remotely. This avoids the need to physically check in on the pump every now and then, avoids downtime, and reduces inspection costs.

Kirlosmart operates through a path-breaking new Internet of Things (IoT) technology. This works by connecting devices and equipment to each other by streaming data and sharing critical parameters over an internet network.

Benefits of IoT-Based Kirlosmart

Real-time monitoring: The pump can be monitored in real-time over the app. All the relevant parameters such as voltage or current, pressure and flow are streamed, which helps users keep track of the pump’s health. It also sends SMS and email alerts in case any parameter is fluctuating beyond the acceptable range.
Predictive maintenance: With ample data available, users can make better-informed repair and maintenance decisions. In other words, they can somewhat predict when a component part will fall out of repair and pre-empt any breakdown.
Improved efficiency and cost savings: If the pump is consuming energy beyond the expected range, it can quickly be rectified after observing the data stream on the Kirlosmart app.

Easy integration with other pumping systems: Kirlosmart through its IoT-based technology makes it simpler to integrate one pump with the other. In a way, it creates a network of pumps that operate effectively and with greater efficiency in tandem with each other.
Data security and privacy: Kirloskar understands the importance of client data security and privacy. The Kirlosmart system has therefore been made highly safe and secure.

The case of IIT Powai

Kirlosmart has been a massive success wherever it has been installed. In IIT Powai for instance, it has eliminated the need for manual intervention for monitoring the performance of pump sets. This reduced costs drastically and made pump monitoring highly efficient, effective and precise.

Future of Kirlosmart

Kirloskar is investing in a range of features when it comes to Kirlosmart. User-friendly and highly interactive interface, help in troubleshooting, documentation of reports, 4G and 5G compatible hardware, and excellent wireless service in hazardous areas are some exceptional features that are only expected to get better with time.

As the leading Kirloskar Pump Dealer, we are aware of how committed the company is to keep improving its products based on customer feedback. They follow the ‘customer convenience always first’ policy. If you’re worried about unexpected breakdowns, hectic and costly manual monitoring and inefficient pump operations, Kirlosmart is just the right solution for you.

Conclusion

For more on Kirlosmart and other innovative products, get in touch with VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are the top Kirloskar water pump dealer based in Mumbai.

10 Essential Things to Know About How Water Pumps Work

by vemcoblogs - June 26, 2023March 13, 2025

Every single day, water pump dealers are swamped by customers looking for pumping solutions. VEMC is the leading Kirloskar Water Pump Dealer based in Mumbai.

In This Blog, We Take You Through 10 Essential Things About Pumping:

Purpose of Pumps

The simple job of a water pump is to transfer water from point A to B, often with speed or against gravity.

Types of Pumps

Some of the most in-demand pumps available with VEMC –– the top industrial water pumps suppliers in Mumbai –– are:

Centrifugal Pumps: They boost the velocity of the liquid using the mechanical power of a rotating (hence the name ‘centrifugal’) impeller.
Submersible Pumps: These pumps are immersed in the medium that is to be transferred. These highly efficient pumps are available with all Kirloskar pump dealers including VEMC.
Fire Hydrant Systems: As soon as the fire is detected, these pumps automatically switch on and start spraying water through sprinklers.

Key Components

Pumps have three main components –– the casing, an impeller and a motor. The casing houses and protects the pump. The impeller is simply a set of blades that is rotated by the motor.

How Pumps Create Pressure

Pumps create pressure by transferring the mechanical energy of the rotating impeller to the liquid. The action of the impeller boosts the velocity of the liquid directing it towards the outlet.

Factors Affecting Performance and Efficiency

Design and type of the pump
Alignment
Priming
Wear and tear
Energy supply
Type and viscosity of the liquid

Important Considerations for Pump Selection

As all Industrial Water Pumps Dealers in Mumbai will brief you, your pump selection should be based on the following considerations:

Pump capacity
Fluid properties such as abrasiveness, acidity and temperature
Energy efficiency
Reliability
Ease of use and maintenance
Environment of operation

Installation and Maintenance

Before installing a pump, ensure the ground is firm and stable. Protect the pump from voltage fluctuations by earthing it. Ensure the alignment is correct to avoid unnecessary movements and vibrations.

Maintain the pump with an adequate amount of lubrication. Having a proper maintenance regime is important to ensure regular checks and inspections. Look for damaged seals, leaks and wear and tear.

Common Issues and Solutions

Some of the most common issues that your pumps may face are:

Pump not primed: Make sure the pump is full of liquid before running it. If any air is trapped, the pump may not run properly.
Pump loses the prime: Look for leaks and remove trapped air before operating the pump.
Speed of the rotor is too low: Ensure adequate voltage is getting supplied.
Suction is low: Clean out the strainer and ensure there are no obstructions. Inspect and repair the pipeline for leaks.

Safety Considerations

Avoid overheating
Replace old and worn-out parts
Test for air leaks
Ensure proper alignment
Use appropriate safety gear when coming in contact with the pump

Future Trends in Pumping

The use of IoT technology is enabling users to monitor and operate smart pumps from a distance.
New pumping technology is aimed at making the pumps more energy efficient without compromising on quality or performance.
3D printing could enable manufacturers to ‘print’ inexpensive and customised pumps and spare parts.

Conclusion

If you are looking for industrial water pumps in Mumbai, get in touch with VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are the top Kirloskar Water Pump Dealer in the city.

The Future of Submersible Pumps: Innovations in Design & Technology

by vemcoblogs - April 18, 2023June 23, 2023

Whether in agriculture or construction, submersible pumps make the lives of farm or business owners easier. They also come in handy in emergency situations like removing water from flooded areas. VEMC is the leading Kirloskar Submersible Pump Dealer based out of Mumbai.

In This Blog, We Tell You About The Current State Of Technology And The Upcoming Innovations In Submersible Pumps:

The Current State Of Submersible Pumps

Submersible pumps operate by turning a motor’s rotational energy into kinetic energy. The simple mechanism and design have kept these pumps competitive for a pretty long time. They have traditionally been seen as highly durable. Having said that, their adaptability today is somewhat limited.

This is because these pumps are difficult to install and massive in size which limits their portability significantly. What’s worse is that these pumps have lately begun to seem somewhat inefficient and energy-guzzling. This of course is quite problematic in the context of the sustainability, energy crisis and climate change debate.

Emerging Trends In Submersible Pump Technology

With advancements in material and manufacturing technologies, submersible pumps have become more corrosion-resistant, stronger, and lighter than ever before. Materials like stainless steel and titanium have significantly improved the durability and lifespan of these pumps. They are being manufactured using state-of-the-art techniques like 3D printing which has boosted their performance and reliability.

With the integration of IoT technologies in these pumps, they can be monitored and even operated remotely. The need for manual interventions through on-site visits has been limited which has implications for testing and quality management costs.

Submersible pumps are becoming highly energy efficient, in the process making businesses more sustainable. In far-off places, even solar energy has been used to run submersible pumps which is a great leap forward.

Innovations In Submersible Pump Design

As any Kirloskar submersible pump dealer will tell you, the introduction of lighter-weight and more compact submersible pumps has improved their accessibility. These designs make handling and installation easier and also make the pumps fit for use in distant areas or cramped spaces.

With better impeller designs, the performance of these pumps has taken a new trajectory altogether. These pumps can now handle a vast range of liquids, operate at optimum flow and energy efficiency, and make the pump highly effective at wide-ranging tasks.

The introduction of customized pumps has also boosted the effectiveness of submersible pumps big time! Whether it is dewatering, sewage disposal or wastewater treatment, there is a special submersible pump for every task. To know which pump suits your needs, get in touch with your Kirloskar Water Pump Dealers.

Impact Of Innovations On The Future Of Submersible Pumps

Pathbreaking innovations are having a tremendous impact on the future of submersible pumps. They are making these pumps highly efficient, effective, durable and sustainable. But as any water pump dealer will tell you, with technology like ICT growing exponentially, the best is yet to come.

Conclusion

VEMC is one of the leading Kirloskar pump dealers based out of Mumbai. For more information on submersible pumps, speak to our experts at 022 43436655 or email us at marketing@vemc.co.in.

Be Monsoon Ready with Kirloskar’s Best-in-Class Dewatering Pumps

by vemcoblogs - March 28, 2023March 28, 2023

Water logging in cities and towns during monsoons is a common sight in India. This causes immense loss to businesses, transportation and the economy at large. In extreme cases, flood-like situations can be created in some parts of the city. To deal with these problems, Kirloskar pump distributors have some incredible dewatering pumps to offer. These are easy to use, compact, efficient and powerful enough for all your massive dewatering needs. Before you approach your nearest Kirloskar Water Pump dealer, however, read this blog to know everything about their dewatering pumps.

Role of Dewatering Pumps in Monsoons

A dewatering pump is simply a centrifugal pump used to remove logged water. The Kirloskar series of auto-prime dewatering pumps require no manual intervention and is easy to start up and operate with its quick plug-and-play features. These are high-capacity and can effectively deal with huge volumes of water. Due to their portability and mobility, these can be transported easily to the sites of water logging and used to drain excess water. Get in touch with your nearest Kirloskar water pump dealer for more information on dewatering and Industrial Water Pumps in Mumbai.

Types of Dewatering Pumps VEMC Offers:

A Kirloskar pump distributor will typically offer you four main types of dewatering pumps:

• Self-Priming Pumps ––

These pumps remove air and deal with air binding without any manual intervention.

• Auto-Prime Pumps ––

These are portable pumps that can be ported easily to any flooded area. These also require no manual intervention in priming and use the power from a prime mover (a petrol or diesel engine) that is attached to the pump.

• Eterna Pumps ––

These are submersible, heavy-duty dewatering pumps with robust construction, high efficiency and energy-saving design.

• Cutter Pumps ––

These pumps use a sharp tungsten carbide cutting blade to cut down solid and semi-solid waste while dewatering a flooded area. These are highly useful in areas with a higher likelihood of sewage.

Why Choose Kirloskar Dewatering Pumps?

As any Kirloskar water pump dealer will point out, Kirloskar dewatering pumps are hands down the best choice in the segment out there.

• For starters, these are some of the most powerful pumps available. They have a high sucking lift and can effectively pump huge volumes of water during monsoons.

• These pumps come in corrosion/abrasion-resistant bodies and can sustain prolonged submersion in water.

• With their automatic thermal overload protector, the engine is protected from overload and current error.

• The simple design of these pumps enables even the least trained personnel to handle and use these pumps. This can be critical during emergency flood situations.

• These pumps are highly futuristic in terms of energy efficiency and cost savings. They have sustainable designs and can be serviced even by the least skilled technicians.

• These are multi-purpose pumps and apart from dewatering during monsoons, they can also be used in gardening, irrigation, farming, lifting water to overhead tanks, etc.

Conclusion

For more information on dewatering pumps, get in touch with your nearest Kirloskar Pump Distributor. Alternatively, you can also speak to us at VEMC. We happen to be the leading KBL channel partner in dewatering pumps. Call us at 022 43436655 or email us at marketing@vemc.co.in