Category: Air Compressor

Understanding Air Compressor Discharge Pressure

by vemcoblogs -

If you’re an air compressor owner, you must be acquainted with some of the basics of your equipment. Discharge pressure is one of the most relevant notions that significantly impacts how your air compressor performs. VEMC is one of the leading air compressor dealers in Mumbai, and in this blog, we take you through all you need to know about discharge pressure.

Definition and importance of discharge pressure

Discharge pressure simply refers to the air pressure at the output end, that is, the discharge flange of your compressor. Maintaining optimum discharge pressure is necessary to ensure maximum levels of efficiency and productivity. However, higher than required discharge pressure could cause wastage of energy as well as damage to the system. This is because of the rise in temperature leading to metal fatigue of valves and thermal stress on lubricants.

Factors affecting discharge pressure

Discharge pressure of an air compressor is quite dynamic and a number of factors affect it. Some of these are:

  1. Size and speed of the condenser fan
  2. Size of the discharge line
  3. Condition of the condenser coil
  4. Leakage of air
  5. Cooling effect by oil, water , etc.
  6. Rotational speed in case of a screw compressor
  7. Voltage and frequency of the power grid
  8. Suction temperature and pressure

Impact of discharge pressure on system performance and efficiency

For starters, discharge pressure directly impacts the air flow of a compressor, and the simple Boyle’s Law equation can substantiate this. 

P1 x V1 = P2 x V2

However, compressed air isn’t free and with every unit rise in discharge pressure, there is a proportionate rise in energy consumption as well. In fact, it is widely believed that for every 2-psi increase in pressure, the energy consumption increases by 1 percent. So while increase in discharge pressure does boost your performance significantly, it also reduces the efficiency due to overconsumption of energy. Besides, higher levels of discharge pressure can also cause leaks in the system and reduce the distribution of the compressed air, while reducing the lifespan of the air compressor in the long run.

Optimal discharge pressure settings for different applications

It is quite clear that operating an air compressor and deciding the right discharge pressure requires  some amount of nuance. There is no on-size-fits-all for every application that you use your compressor for. Industrial applications usually require a pressure of 100-200 psi while if you’re using the compressor for domestic use, anything between 90-150 psi should be enough. Pneumatic tools like nail guns require a pressure of 90-100 psi while sandblasters and spray painters would typically need 120-150 psi.

Discharge pressure seems to be a straightforward notion. However, to ensure you get the maximum out of your air compressor without wasting energy, you must operate it at the right levels of discharge pressure. For more on air compressors, feel free to call us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading compressor dealer in Mumbai.

Air Compressor Dryers: Why They are Essential and How to Choose One

by vemcoblogs -

Air compressors find use in a number of industrial applications such as spray painting, packaging and drilling. But a common issue in air compressors is the accumulation of moisture which could be problematic for a number of reasons. This issue can be dealt with using the right kind of air dryer. VEMC is one of the leading air compressor dealers in Mumbai and in this blog, we tell you everything you need to know about air compressor dryers.

Why moisture in air compressors is problematic

Condensation of humidity inside an air compressor is a common issue and can appear in pipes, filters and other machinery. This can cause malfunction and breakdown of the equipment using the compressed air. Over the longer time horizon, it can be a cause for corrosion in the metallic parts. It is especially worrying if you are using the air compressor in packaging as the moisture can lead to the growth of moulds and cause spoilage of packaged items. To get rid of the moisture, air compressor dryers are essential accessories for your equipment.

Types of air dryers

Air compressors dryers are available in a number of variants each suited for a certain set of operations:

  1. Refrigerated air dryers: 

These air dryers condense the moisture in the air to very low temperatures, thus removing it and allowing the compressed air to proceed ahead to the attached tool.  These are available in cycling and non-cycling variants. The former supply variable cooling to match the demand while the latter supply constant cooling irrespective of the demand. Refrigerated air dryers are best suited for manufacturing and service applications but not for highly sensitive ones where even a little moisture can be problematic.

  1. Desiccant air dryers: 

These operate by desiccating the air using hygroscopic materials like silica gel or activated alumina. A twin-tower drying system is typically used both chambers of which contain desiccant materials. These air dryers are best suited for moisture-sensitive industrial applications such as healthcare, packaging, fabric manufacturing , etc.

  1. Membrane air dryers: 

These use specialised membranes to filter moisture out of the compressed air. The microtubules present in the membrane retain water while the dried air is allowed to pass through to the required application. These types of air dryers are best suited for applications such as food processing, dehumidification and gas separation. 

Choosing the right air dryer

Your choice of air dryer depends upon your specific needs as listed above and also your budget. For standardised functions, say in manufacturing, cost-effective air compressors like non-cyclic refrigerators are good enough. However, if your business applications are extremely moisture-sensitive, it is best to use slightly more expensive but highly effective desiccant air dryers.
For more information or guidance on the right air compressor dryers, feel free to call us on  022 43436655 or email us at marketing@vemc.co.in. VEMC is one of the top-notch air compressor dealers in Mumbai, with vast industry experience and cutting-edge expertise.

The ABCs of Air Compressor Accessories

by vemcoblogs -

Air compressors are the go-to equipment to generate power for a number of tasks in industrial as well as domestic settings. These include spray painting, drilling, cleaning etc. However, air compressors can offer optimum performance only when the accessories are functioning well. VEMC is the leading air compressor supplier in Mumbai, and in this blog, we acquaint you with the ABCs of air compressor accessories.

Types of accessories

  1. Filters: 

Air compressor filters are important to remove dust and debris and push out only clean compressed air. Their role is even more important in case you are using your air compressor in sensitive work environments like food processing. Rotary screw air compressors have three filters: an oil filter, an inlet filter and air/oil separator. While on an average, filters must be replaced every 2000 hours of service, they may need even more frequent replacement in dirtier conditions. Replacement helps prevent the oil from becoming contaminated and also the premature failure of the parts.

  1. Regulators: 

Air compressor regulators help control the air pressure in a pneumatic system. This ensures that the air compressor operates safely and at optimum levels of efficiency. 

  • General purpose regulators: These are best suited for use in industrial settings and operate above the atmospheric pressure.
  • High pressure regulators: These have an inlet pressure of 1000 psi.
  • Dual stage regulators: In these regulators, the liquid flows through a succession of chambers to deliver constant pressure.
  • Point-of-use regulators: These regulators are attached at or near a tool such as a pneumatic drill.

3. Lubricators: 

Air compressor lubricators help reduce friction between parts of an air compressor and dissipate the extra heat generated. An air compressor lubrication system comprises of a crankcase sump, strainer, filter and cylinder lubricator. The lubricating oil is contained in the compressor crankcase. A preset mark on the crankcase indicates the level of lubricating oil that must be present in it and thus helps at the time of replenishment. 

4. Valves: 

Air compressor valves control the in and out-flow of air or oil in a compressor.

  • Intake valve: As the name suggests, an intake valve enables the air to enter the compressor. This air is then directed to the compressor head where it is compressed.
  • Minimum pressure valve: It is located at the outlet above the oil-gas separator. It acts as a buffer to control the flow rate of the gas and prevent damage due to high-speed airflow.
  • Safety valve: This is important for the safety of the air compressor as it discharges some gas as soon as the pressure exceeds a certain level.

Choosing the right accessories

If you are looking for accessories for your air compressor, make sure you only choose the original ones. Only original accessories can guarantee optimum performance and a long service life. For more on air compressor accessories, get in touch with VEMC by calling on 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading air compressor dealers in Mumbai.

Top 5 Tips to Elevate your Air Compressor’s Productivity

by vemcoblogs -

An air compressor is one of the most useful equipment both at home and in the industry. It uses the power of compressed air to perform wide ranging tasks such as drilling, inflating tyres, refrigeration, air conditioning and spray painting. As an air compressor owner, you would like to get the maximum out of your equipment with the consumption of minimum possible energy.

VEMC is one of the leading air compressor dealers in Mumbai, and in this blog, we share 5 tips that will help you elevate your compressor’s productivity significantly.

Conduct air checks regularly

When using an air compressor, carry out regular air checks as part of routine maintenance and inspection process. With the help of a data recording device, you can take precise readings without obstructing the operations. The air check shows the pressure and volume, thus ensuring optimised use and minimum possible energy consumption.

Recover the dissipated heat

A substantial portion of energy that is generated by an air compressor is lost in the form of heat. This accounts for up to 90% of the energy. By making use of this dissipated heat in warming your facility or heating water, you can avoid wastage of this significant amount of energy which is anyway released by your compressor.

Plug leakages

Air leakage can cause a significant amount of leakage and must therefore be frequently inspected and plugged. Apart from the compressor piping, make sure valves, couplings and flanges are properly checked for leaks. You may need a qualified and experienced service-provider such as VEMC –– a top air compressor dealer in Mumbai, for this. 

Stop off-load running

No-load running of your air compressor is another problem area. It consumes energy while not producing any compressed air. Besides, when the compressor is stopped and restarted, it causes extra wear and tear, leading to higher maintenance costs. To ensure the system is suitably configured, proper sizing of the system or having an intelligent control system in place is necessary.

Use only genuine spares

Long service life and efficiency in operations can be guaranteed only by original spare parts. This doesn’t just apply to the valves, seals and compressor stages, but also to lubricants. Original spare parts are manufactured keeping in close view the design and configuration of the air compressor. The same cannot be said of non-genuine spare parts which may seem marginally cheaper but may end up costing much higher in the long run due to low efficiency, more wear and tear, and higher maintenance costs.

If you are an air compressor owner, you must look for possible areas of poor efficiency and wastage of energy, and take suitable corrective measures. For more information on how to prevent wastage and ensure your air compressors run at maximum efficiency, feel free to get in touch with our experts by calling us on 022 43436655 or emailing us at marketing@vemc.co.in. VEMC is the top-notch air compressor dealer in Mumbai. 

The Future of Air Compressor Technology: ELGi’s Vision for a Sustainable and Connected Industry

by vemcoblogs -

The smart, data-centered Industry 4.0 is transforming the way we envision manufacturing. Advanced technologies like Machine Learning, AI and IoT are being put to use in factories than facilitate manufacturers in decision-making, maintaining optimum efficiency and peak production levels. It also contributes to the effort of making factories more sustainable by reducing their carbon footprint. Today, this transformation is also shaping the air compressor industry. VEMC is the leading ELGi dealer in Mumbai and in this blog, we take you through the future of air compressor technology.

ELGi’s vision for the future

ELGi envisions a disruptive future when it comes to air compressor technology. This vision includes the use of cutting edge Information Technology and is aligned with the demands of the environment.

  1. Sustainable compressors: 

ELGi is committed to the goal of business sustainability and offers highly efficient air compressors which reduce energy bills, have lower lifecycle costs and minimize your carbon footprint. By ensuring best-in-class durability, these compressors also enjoy a long life which keeps in check the capex costs of replacement as well as wastage of material, thus aligning strongly with the idea of circular economy.

  1. Connectivity: 

Air compressors no longer operate in siloes. ELGi’s air compressors are always connected to the user’s smartphone device and offer real-time performance and efficiency related data.

  1. Innovation: 

ELGi is a company strongly committed to innovation. The company’s R&D is always on the lookout for new technology and next-gen solutions that can be integrated into their air compressors. However, often innovation comes in the form of incremental improvements which make a huge difference when it comes to energy savings, reducing costs of ownership and the impact on the environment.

Air compressors and Industry 4.0

Lets come back to the idea of Industry 4.0 and the way it has shaped the air compressor industry. A huge part of Industry 4.0 is the ability to connect devices through the latest IoT technology. This means having sensors installed in the devices and making them a part of an ever enlarging network of devices. Each device continuously transmits a stream of data which is captured, recorded and displayed to decision-makers. In times of emergency, special alerts may also be launched through push notifications, email and SMS.

The availability of real-time data enables users to think on their feet and make quick decisions with regard to servicing and having a scheduled maintenance regime in place. It also keeps highlighting issues with performance and energy efficiency which drives greater sustainability. With predictive maintenance, users can foresee any potential breakdown of their devices, and take steps to prevent it, thus reducing possibilities of unplanned downtime and the related business losses.

All of these features are now available in your ELGi air compressors which are strongly inspired by Industry 4.0. For more on how ELGi is transforming the air compressor industry, get in touch with VEMC by calling on 022 43436655 or emailing us at marketing@vemc.co.in. We are the top ELGi compressor dealer in Mumbai.

Elgi’s Global Footprint and Commitment to Sustainability in Air Compressor Manufacturing

by vemcoblogs -

Founded in the year 1960, ELGi is one of the most reputed names in air compressor manufacturing. Today the company has a presence in 120 countries across the world with a fast-growing distributor  base in each country. This is thanks to its high-quality products, exceptional service and prompt  customer support.

VEMC is one of the leading ELGi air compressor dealers in Mumbai, and in this blog we talk about how ELGi is taking on the global market while being committed to the goals of sustainability.

ELGi’s global footprint

With over 63 years of experience in manufcaturing air compressors, ELGi has reached the zenith of its business. The company has reached over 2 million installations all over the world. 

All of this is thanks to ELGi’s innovative product portfolio and a strong marketing and distribution network. The company has penetrated the lucrative markets of US, Europe, Asia Pacific, Africa and Australia through its spree of acquisitions in manufacturing and distribution. Everywhere ELGi goes, it maintains high product quality standards to build an unassailable reputation. Due to this, the company is getting a positive response from its distribution partners who are always more than willing to carry its products on their network.

For years, the company has focused on strengthening its back-end processes and is now replicating the same success in marketing and distribution. Going forward, the company aims at expanding through a two-fold strategy: diversifying its offerings and building more capacity in the international market. In 2018, 50% of ELGi’s revenues came from its international market and they hope to grow it further in the years to come.

ELGi’s commitment to sustainable business

ELGi believes in creating enduring value for all its stakeholders. These include employees, investors, suppliers, distributors and the society at large. This necessitates that the company uses high-tech products to provide best-in-class service while creating a positive impact on the environment.

Over the last few years, ELGi has made a conscious effort to streamline its ESG (Environment, Social and Governance) initiatives. The company has created a comprehensive sustainability framework that focuses on three pillars:

  • Always responsible
  • Always reliable
  • Always resilient

On the ground, this means ELGi is committed to responsible operations, offering reliable products and services, and ensuring the organization remains resilient especially in the wake of growing business challenges. 

When it comes to ESG efforts, the company has established the ELGi school for children from low-income families in Coimbatore. For the last 3 decades, the school has been providing access to quality education helping these students and their families realise their dreams. ELGi’s vocational training school provides technical training to hundreds of youth, especially from low income backgrounds, to finally employ them in its factories.

On the 50th anniversary of the World Earth Day in 2020, ELGi launched the ‘Steps for Change’ program to encourage its employees across the world to take small yet significant steps to make a difference to the environment. 

For more on how ELGi is helping transform the future through its sustainability efforts across the world, call VEMC on 022 43436655 or email us at marketing@vemc.co.in. We are the leading ELGi reciprocating compressor dealers in Mumbai.

The Role of Pumps and Air Compressors in the Circular Economy

by vemcoblogs -

As opposed to a linear economy which proceeds through the stages of ‘take-make-waste’, a circular economy is restorative and regenerative. The economic activity in a circular economy builds and rebuilds the overall health of the system. It aims at decoupling growth from the consumption of finite resources. The three most significant features of a circular economy are resource efficiency, waste reduction and closed-loop systems. A circular economy offers enduring benefits like environmental sustainability, economic growth and job creation.

VEMC is the leading air compressor dealer in Mumbai, and in this blog we take you through the role of pumps and air compressors in a circular economy.

Industries that rely on pumps and air compressors

A range of industries such as manufacturing, wastewater treatment and energy production rely on water pumps and air compressors. Here are some of the major functions performed by them:

By pumps:

  1. Transporting fluids such as chemicals, oil, water etc. from one place to another
  2. Removing pollutants and contaminants from fluids
  3. Providing the necessary pressure required for industrial processes
  4. Mixing and blending liquids

By air compressors:

  1. Pushing and propelling gases through pipelines
  2. Blow cleaning and spray painting operations
  3. Powering pneumatic tools such as drills, abrasive blast equipment etc.
  4. Shifting AC refrigerants

All the above-mentioned functions consume energy. To create and sustain a circular economy, it is important that energy efficient pumps and compressors are used, so that operations are performed at peak levels without wastage of energy.

Recycling and remanufacturing pumps and air compressors

Air compressors and pumps that are in use for a very long time will inevitably undergo wear and tear. This will affect their performance and energy efficiency. However, if these equipment are procured from trusted manufacturers like VEMC, you can expect longevity and consistent performance. This is not just great for your business as it avoids sudden breakdowns, loss of business and unexpected capex investments, but also for the circular economy as it avoids wastage of resources and lowers the carbon footprint. Besides, techniques like retrofitting can offer a second life to your equipment while enhancing their performance and efficiency.

Role of compressors and pumps in a circular economy

One of the most important aims of a circular economy is to reduce wastage and lifespan costs of equipment. This is ensured in three main ways:

  • Products like compressors and pumps which are designed keeping the concept of circular economy in mind, aim to extract maximum value out of resources. As soon as the products reach the end of their service life, their parts are salvaged and re-processed to leave as little waste as possible. 
  • Product design also ensures that as little wastage of material during operations (through friction) takes place. The simplicity of design to avoid as much metal-to-metal contact can help reduce lifetime costs of the equipment significantly. 
  • The product designs also ensure minimal consumption of energy and enhanced operational efficiency. This contributes to lower carbon footprint and energy savings throughout the service life of the product.

For more on how VEMC promotes the idea of circular economy through its air compressors and pumps, call us on 022 43436655 or email us at marketing@vemc.co.in. We are the leading pump and air compressor dealers in Mumbai.

Why ELGI’s Air Alert is a Game-Changer for Air Compressor Users

by vemcoblogs -
ELGi air compressor dealers in Mumbai

Air compressors produce compressed air that provides energy to power various devices or machines in industries. Due to the enormous amount of energy they produce, air compressors find application in a variety of industries and operations. Air compressors are useful tools with hefty investment and owners naturally want them to last long. With ELGi’s Air~Alert system in place, owners can monitor the various parameters of their compressors regularly, provide recommendations, and avoid downtime. We are the leading ELGi air compressor dealers in Mumbai and in this blog we tell you why ELGi’s Air~Alert is a game-changer for air compressor users.

Why have Air Alert systems

Air~Alert systems basically gather information on all parameters from the air compressor. This information is later used for in-depth analysis and improvement. The intelligent insights that the gathered data provides helps users plan and schedule maintenance and enhance the efficiency of their air compressor.

How Air~Alert works

The air compressor operational and performance data is acquired from the compressor controller, encrypted and sent to secure servers. The data is then processed using smart algorithms to come up with predictions, actionable alerts, reports, and trends. These are sent to the user’s dashboard and as text messages. 

3 modules are involved in this entire process: Data collection & storage, failure prediction and detection, and alerts & reports. In the first module, data is gathered, stored, and organized. The second module predicts if the compressor will fail in the future. In the third module, alerts and reports are turned into actionable insights.

User benefits

ELGi Air~Alert system is a perfect fit for Industry 4.0. It is powered by technologies like AI and IoT which ensure the insights are timely, accurate, and actionable. It has some outstanding benefits for users:

1. With Air~Alert, users are kept informed about critical information that helps maintain the health of the compressor. For instance, it tells the users what the optimum pressure band for a particular task is. Likewise, it helps the users in leak detection which reduces the wastage of electricity.

2. Various industries have successfully tested the Air~Alert system. In a pipe company, Air~Alert contributed about 40% savings to the company. In the textile industry, it helps identify choked filters by detecting abnormal pressure readings.

3. Air~Alert notifies users ahead of time about upcoming service and maintenance schedules. This reduces the possibilities of breakdown. It can also forecast potential faults and failures in advance minimizing downtime and unplanned repair costs.

4. The Air~Alert system provides 24/7 monitoring of parameters such as usage, discharge pressure, oil temperature, total running hours, VFD speed, etc. The live data is streamed to users’ PCs, laptops, or smartphones and can be accessed from anywhere through a user-friendly dashboard.

For more information on the ELGi Air~Alert system, get in touch with VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading ELGi air compressor dealers in Mumbai. Whether you’re looking for ELGi reciprocating compressor or a screw compressor, we have you covered.

Six Focus Areas That Are At The Heart of VEMC

by vemcoblogs -
Kirloskar dealer in Mumbai
Kirloskar dealer in Mumbai

Vijay Engineering & Machine Company or VEMC has become the gold standard of quality in electromechanical engineering products, allied equipment, and services. This is due to its rich experience of 70 years in the industry. Today, it has become the top-notch Kirloskar dealer in Mumbai, and has a strong and diverse base of clientele. 

Here are six main focus areas at the heart of the company that have established its position in the industry:

1. Fluid-handling know-how

For starters, VEMC is the most trusted name when it comes to fluid handling. It deals in an unparalleled range of motors and pumps suited for various industries and business operations. VEMC also deals in automated fire sprinklers for safer residential and commercial buildings. Whether it is draining flood water in a monsoon-prone city like Mumbai, or pumping water out of basements from an under-construction mall, VEMC’s expertise in fluid handling is exceptional.

2. Customer-centric approach

VEMC acknowledges that its customers are at the very heart of its business. It deals with B2B clients and its solutions are customized to solve real-world problems for its clients, whether in the real estate or automobile industry. With time, VEMC has evolved itself into a company selling not just electromechanical appliances, but full-fledged solutions to business problems. It has therefore emerged as the favoured consultant in the field of solar energy, fluid handling, and air compression.

3. Technology

VEMC is a company that stays ahead of the learning curve by proactively incorporating advanced technology into its offerings. Whether in the field of solar energy or pumping, VEMC never shies away from putting the latest technology to use. Technology such as AI, predictive analytics, and IoT are some of the examples that have lately been propelling its solutions to the highest standards across industries.

4. Sustainability

VEMC understands that climate change is a real threat to the environment. The only way forward to do business therefore is by keeping in mind the sustainability of operations. Whether it is solar energy or energy-efficient pumps, sustainability is another key value at the very heart of VEMC’s business offerings.

5. Quality

The company’s products use the highest standards of material. They comply with the strongest quality standards and tests globally due to which they last longer, require very little maintenance, and have a negligible number of breakdowns.

6. Service

VEMC has evolved from merely dealing in electromechanical equipment to providing end-to-end project management services. The company also offers repair and maintenance services to its clients by giving them an opportunity to enter into Annual Maintenance Contracts (AMCs). This helps clients maintain their equipment at the highest levels of efficiency, reducing energy consumption, avoiding sudden and unforeseen breakdowns, and prolonging their lifespan.
A top-notch Kirloskar authorised dealer, VEMC has emerged as one of the most favoured names in the field of electromechanical equipment, solar energy and air compressors. For more information, get in touch with us by calling us on 022 43436655 or emailing us at marketing@vemc.co.in.

Top 5 Reasons Why Your Air Compressor Needs Inspections Every Quarter

by vemcoblogs -
Top 5 Reasons Why Your Air Compressor Needs Inspections
compressor dealer in Mumbai

If you own an air compressor, you would want to use it at minimal operating costs and get maximum productivity. Well, the key to this is regular inspections and maintenance. As any compressor dealer in Mumbai will tell you, your air compressor works best when experts check on its health regularly. VEMC is a top-notch ELGi authorised dealer 

Here are 5 reasons why you must get your compressor inspected at least once every quarter

1. Helps avoid downtime

With regular inspections, you have a greater chance to unearth any faults in your compressor. If left unattended, these could lead to sudden breakdowns and halting of business operations. This is especially problematic if the downtime takes place during critical times of production. 

2. High productivity and proper functioning

Regular inspections help ensure your equipment is running at peak productivity. As an air compressor owner, you would want your equipment to pump with the highest possible impact. However, any leaks or tiny breaks in the piping can thwart this. 

Besides, in critical operations such as healthcare and food processing, compressors are expected to pump only clean air free of particulate matter or microbes. To ensure that your compressor is pumping clean air only, you must inspect your air filters regularly, and replace them if required.

3. Saving on emergency and costly repairs

Reduced instances of downtime or failure mean plenty of savings. Emergency breakdown of a critical component can lead to serious losses not just in terms of repairing and replacing it directly, but also by losing business opportunity and reputation. As all air compressor dealers in Mumbai would assure you, regular inspections cost much less as compared to these sudden and emergency repairs.

4. Increase the working life of your compressor

Regular inspections of your compressor systems can significantly increase its lifespan. Air compressor systems are a pretty huge investment that owners would definitely want to make the most of. The initial amount of money invested in the compressor should ideally give returns many times over. This can only be ensured by timely inspections and regular preventative maintenance.

5. Reducing energy costs

With regular inspections, you can ensure that none of the components is over or under-exerting itself. Both could lead to a waste of energy. A component may require regular cleaning, lubrication or even replacement. Such issues can only be spotted through timely checkups and controlled before they grow out of hand.

Preventative maintenance is clearly the only way to make the most of your air compressor systems. It not only ensures peak performance but also reduces the costs of operation. Prolonging the life of the air compressor is one of the most important objectives of compressor owners, which again can be achieved by timely inspections of core and peripheral parts.

For more information on preventative maintenance and inspections of your compressor, feel free to get in touch with VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading ELGi dealer in Mumbai.

10 Essential Maintenance Tips for Extending the Lifespan of Your Compressor

by vemcoblogs -
10 Essential Maintenance Tips for Extending the Lifespan of Your Compressor
ELGi authorized dealer based in Mumbai. 

Air compressors are a hefty investment which owners want to get the maximum benefit from. However, this is only possible by extending their lifespan through regular and proactive maintenance. Sudden breakdowns can be costly in terms of not just immediate repairs, but also loss of business and reputation. VEMC is the ELGi authorized dealer based in Mumbai. 

10 essential maintenance tips to extend the lifespan of your compressor

1. Replace filters

Air filters are used to prevent debris and particulates floating in the surroundings to get sucked into the air compressor. Over a long period of time, the cumulative load can become quite heavy. This can be problematic if you are operating in an industry like food processing and pharmaceuticals where high hygiene standards are necessary. Ensure air filters are replaced frequently.

2. Tighten loose bolts

Due to continuous vibration, your compressor bolts may get loose. Make sure you inspect and tighten them regularly to keep your air compressor in good working condition and avoid any sudden breakdowns.

3. Drain excessive moisture

Any moisture getting sucked into your compressor can cause rusting or microbial growth inside. This can damage the compressor and compromise the quality of your compressed air. Make sure you drain the excessive moisture regularly to avoid this.

4. Check oil levels

As all air compressor dealers in Mumbai will warn you, keeping the air compressor lubricated is a must. Check the oil levels once a day to ensure the moving parts are operating seamlessly and wear and tear is minimized.

5. Monitor temperature

Air compressors function best within a certain temperature range. If your compressor gets overheated, it can cause serious wear and tear. Some compressors come with an automatic shutdown feature on reaching certain temperature levels. Monitor temperature levels regularly and check if the automatic shutdown feature is working properly to avoid this.

6. Look for leaks

Any leaks in the hoses can cause a loss of pressure and make the compressor work harder. The compressor can become corroded or cracked due to leakage. Overall, it can cause wear and tear beyond normal levels.

7. Check air quality

Poor quality of air from the compressor can affect the standard of your operations. Check the air quality regularly to ensure airlines, filters, and other parts are functioning optimally.

8. Conduct repairs quickly

Having a lax approach towards minor repairs can harm the air compressor in the long run. Be proactive with your repairs and address them as soon as any issues arise. 

9. Troubleshoot

Take time to read the manual to know how your air compressor functions. This will enable you to troubleshoot whenever any issues arise to avoid things from getting out of hand.

10. Follow instructions

Do not assume that all compressors can be repaired in the same standardized way. If you face any trouble, follow the company’s own step-by-step guide.

You can get the most out of your air compressors by extending their lifespan if you maintain them. For more information on maintaining your compressors, call us on 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar pump dealer and ELGi compressor dealer in Mumbai.

Air Compressor Accessories Every Workshop Should Have

by vemcoblogs -
air compressor dealers in Mumbai

Air compressors are equipment used to generate pressure in gases, mostly air. These are useful in a range of industrial activities such as paint spraying, abrasive blast equipment, refrigeration, cleaning, and air conditioning. VEMC is one of the leading air compressor dealers in Mumbai and in this blog, we talk about the air compressor accessories that every workshop should have. 

Importance of accessories

As every air compressor dealer in Mumbai will tell you, accessories are absolutely indispensable. They enhance the value of your equipment manifold. The right kind of accessories will increase productivity and efficiency on one hand, and reduce the need for maintenance on the other. Any weak link among the accessories could mean suboptimal performance or worse, sudden breakdown of the compressor. Your compressor is in fact only as strong as its weakest component!

Essential accessories your workshop must have

  1. Filters

A workshop environment means lots of dust and particulate matter floating around in the air. This could clog your air compressor over a period of time and affect its performance. This also means greater need and higher costs of maintenance. Air filters cut down the amount of particulate matter that enters your compressor, and reduce its ill effects.

2. Regulators

If your tool requires say 120 psi pressure while your air compressor is feeding it around 150 psi, this means wasted energy, higher costs, more pressure on components, and greater wear and tear. Regulators adjust the pressure levels of the compressor to match the requirements of the tool.

3. Hoses

Having the right kind of hoses that connect your compressor to the tool is important. Hoses that are too long can lead to wastage of energy, while hoses too short mean reduced productivity. You must also inspect the hoses regularly to check for leaks or breakages. Replace worn-out hoses as quickly as detected.

4. Tools

Having the right tools such as spray guns, drills, nail guns etc. is important to get the job done. Lack of well-maintained or high-standard tools means poor performance no matter how good your air compressor is. 

5. Aftercoolers and dryers

Moisture in the air compressor can cause contamination or corrosion. This can be removed using aftercoolers and air dryers. aftercoolers use temperature control to remove excessive moisture from the air while dryers use silica gel, activated alumina, or molecular sieves to de-vapourise the air.

Environmental impact of accessories

Air compressor accessories are not just essential for a well-functioning workshop but they also contribute to a better environment. Accessories like effective regulators or right-sized hoses prevent excessive use or wastage of electricity. ELGi puts a huge premium on manufacturing environment-friendly air compressor systems.

Having the right kind of accessories is necessary for greater efficiency, productivity, maintenance and longeivity of your air compressor. If you’re looking for ELGi air compressor dealers in Mumbai, VEMC is the best option for your workshop. Get in touch with us on 022 43436655 or email marketing@vemc.co.in. We are the top ELGi and Kirloskar authorised dealer in Mumbai.

10 Key Benefits of Using ELGi Rotary Screw Air Compressors

by vemcoblogs -
ELGi screw compressor
ELGi screw compressor

The rotary screw compressor is one of the most widely used air compressors. As the name suggests, it uses rotary movements of its rotors to trap and compress the air. ELGi is one of the most reputed names when it comes to rotary screw compressors. The brand is known for its efficiency, reliability, and high performance.

We at VEMC are the leading ELGi air compressor dealers in Mumbai and top the charts whether it is in ELGi reciprocating compressor or rotary screw compressor.

let’s talk about the 10 key benefits that the rotary screw compressor brings to the table. 

1. Energy efficiency

For starters, ELGi screw compressors are known for reducing energy consumption, boosting efficiency and improving your carbon footprint. This is the need of the hour given the ever-rising energy costs

2. Durability 

The rotary screw compressors have a robust construction which makes the equipment reliable and durable. The high-quality material used in constructing an ELGi screw compressor contributes directly to the compressor’s longevity and lowers the chances of a sudden breakdown or costly repairs. 

3. Advanced control systems

The in-built Variable Frequency Drives (VFD) of the compressors automatically match the pressure supplied with the demand, thus avoiding unnecessary wastage. This improves the energy efficiency of the compressor and reduces energy wastage manifold.

4. Low noise levels

An ELGi screw compressor is great if you’re looking for low-noise output. It is therefore well-suited for hotels, restaurants, or health facilities where noise and vibrations can be quite disturbing. 

5. Compact design

An ELGi screw compressor has a compact and highly accessible design. This makes repair and maintenance easy and low-cost. The compressor is designed to comply with international standards (CE, ASME, UL etc.).

6. High air quality

In case you’re looking to use the compressor in packaging, food processing, or the pharma industry, the quality of the compressed air must be good. ELGi rotary screw compressors provide you with exactly that, with its highest class “O” certification.

7. Customization options

ELGi offers custom-built rotary screw compressors based on your business activity. This means customized voltages, control panels, body color, and finish.

8. Service and support

ELGi offers unmatched after-sale service and support to its clients across the country. Its Annual Maintenance Contracts (AMC) are a great way to prevent untimely and costly breakdowns while ensuring your compressor works at optimum efficiency.

9. Environment-friendly

ELGi compressors are manufactured keeping the environment in mind. These help reduce the energy wastage of the clients and ensure they operate at optimum efficiency.

10. Reduced emissions

The heat recovery feature of ELGi air compressors allows clients to use the energy for other operations rather than wasting it. This means lower emissions overall and more sustainable business operations.
For more on ELGi’s diverse range of product offerings, call VEMC on 022 43436655 or email at marketing@vemc.co.in. We are the leading air compressor dealers in Mumbai with a strong commitment to client service.

7 Reasons Why Your Air Compressor is Losing Pressure and How to Fix It

by vemcoblogs -
Air Compressor

Industrial processes invest a substantial portion of their operational expenses in compressing air. But if your compressor is losing pressure, it means a waste of electricity, higher costs and lower profit margins. It also means your compressor is working harder to maintain the pressure and thus going through more wear and tear. Any compressor dealer in Mumbai will tell you the importance of maintaining optimum air pressure in a compressor. 

In This Blog, We Take You Through 7 Main Reasons Why Your Air Compressor Could Be Losing Pressure And How To Fix It:

  • Leaks In The Air System

Ruptures in hoses, piping trees, nozzles and connectors connecting your air compressor and pneumatic tools cause leakage of air. This inevitably leads to a drop in air pressure. To avoid this problem, get your compressor systems regularly inspected for ruptures and leaks by VEMC –– the leading ELGi Air Compressor Dealers in Mumbai.

  • Faulty pressure regulator

Regulators control the passage of air through your air compressor systems. A faulty, sub-optimal or undersized pressure regulator can cause a drop in air pressure. Always ensure you are choosing the right-sized pressure regulator for your compressor. Also, do not suppress your regulator to compensate for lost pressure. This can cause it to become unresponsive in the long run. Whenever there’s an inexplicable drop in pressure, get your pressure regulator inspected by your nearest Air Compressor Dealers in Mumbai.

  • Inadequate Air Intake

Another highly likely reason could be that your air compressor is simply not taking in enough air from the inlet. Get this problem fixed by inspecting, cleaning and removing any physical barriers to air at the inlet.

  • Worn or damaged valves

There will always be a slight drop in pressure as soon as the air enters the valves since the momentum is interrupted. This can get worse in case your valves are worn out or damaged. Always keep the air compressors in good working condition by having an effective maintenance regime in place. 

  • Clogged Or Dirty Filters

Just like in your car, air compressor filters can get dirty due to dust or other particulates over a period of time, especially in factory or workshop settings. Dirty or clogged filters can rob your air compressor of fresh air which inevitably leads to a drop in pressure. The solution of course is regular clean-up and replacement of air filters.

  • Malfunctioning Pressure Switch

In case the pressure switch fails or malfunctions, it gets very difficult for the air compressor to maintain the pressure. Get the switch inspected and repaired in case air pressure keeps dropping inexplicably.

  • Insufficient Lubrication

Finally, insufficient lubrication in the air compressor system can be another cause of a drop in air pressure. Air compressors need optimally sized lubricators. In case yours aren’t performing up to the mark or aren’t supporting the load, get them replaced. Get lubricators that have the best ratings for maximum pressure drop reduction.

Conclusion

For more information on how to maintain optimum air pressure in your compressor systems, get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading ELGi Screw Compressor Dealer based out of Mumbai. 

Why Air Compressor Dryers Are Essential

by vemcoblogs -
Air Compressor

Atmospheric air always contains a certain amount of moisture. When this air goes through rapid pressure changes through a compressor, this moisture precipitates as a condensate. This can be potentially harmful not just to your air compressor itself but also to your business operations. Moisture in your food processing or packaging business can encourage the growth of microorganisms, thus causing spoilage and quality concerns. Moisture also speeds up the process of corrosion in metallic parts leading to higher repair and maintenance costs. Vemc Is The Leading Air Compressor Dealer In Mumbai.

In This Blog, We Explain Why Air Compressor Dryers Are Essential And Which Type Of Compressors Suit Your Needs The Best:

  • The Need To Dry Compressed Air:

When air is compressed, the water vapour condenses and starts flowing into the pipes. The point at which the vapours start condensing is called Pressure Dew Point (PDP). This can cause serious issues with pipes and the connected equipment over a period of time, and thus the compressed air needs to be dried. This can be achieved by using either an integrated aftercooler or standalone drying equipment. 

Whether you use an aftercooler or augment your compressor with a standalone dryer depends entirely upon your business requirement. VEMC as the top Elgi Compressor Dealer in Mumbai can provide you with all the relevant information and also supply the equipment as per your need. 

  • Two Main Dryer Types:

As any compressor dealer in Mumbai will brief you, two main types of compressed air dryers are available in the market. Which one you choose depends upon your need, budget and business application.

  1. Refrigerant Dryers

This is one of the most cost-effective solutions to your problems. A refrigerant dryer provides air drying through cooling (as the name suggests). By cooling the air intensely, these dryers try to achieve the dew point at temperatures between 2-10 (C). This makes them highly energy efficient. Besides, the refrigerant gases used in equipment these days are more sustainable and environment-friendly. Get in touch with your nearest Elgi compressor dealer in Mumbai to know whether refrigerant dryers are right for your business operations.

  1. Desiccant/Adsorption Dryers

These air dryers are slightly expensive but at the same time more energy efficient and effective in removing moisture from the air. These work through a chemical process which binds to the moist air and removes it. These dryers can attain dew point at temperatures as low as -40(C). 

Conclusion

Following the right procedures to dispose of condensate is necessary for your business as well as the environment. The moisture often contains tiny oil particles invisible to the naked eye. These need to be removed using an oil/water separator. Otherwise, you could incur fines or penalties for violating environmental guidelines.

For more information on Elgi reciprocating compressors or drying your compressed air, feel free to call us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Elgi air compressor dealer in Mumbai and can help you tackle your air drying issues effectively.

How to Use an Air Compressor: Things to Consider

by vemcoblogs -
Air Compressor

Air compressors are used for a variety of applications across industries. This is because of the enormous amount of power that compressed air generates. Compressed air when focused and channelised in the proper way can be used to accomplish tasks like cleaning, drilling, pumping etc. in an effective and efficient way. VEMC is the leading air compressor dealer in Mumbai and in this blog, we explain how best to use your air compressor.

Picking The Right Compressor For Your Needs:

It all begins with selecting the right compressor for your business operations. For instance, if you are using the compressor simply for cleaning tasks, a portable compressor without a tank will fully suffice. In case you wish to perform heavy-duty tasks, this obviously won’t be enough and you may have to look for a more powerful compressor. Likewise, you may also want to check out whether the reciprocating or rotary air compressor is better suited for your tasks. A quick call or visit to VEMC –– the authorised Elgi Air Compressor Dealers in Mumbai can help you choose better!

  • Getting started

Find the ideal position for your compressor. Make sure the floor is sturdy and can resist the load and vibrations from the compressor while it is at work.

  • Oil And Air Intake

Make sure the compressor has enough oil. Manually remove the oil cap and add the oil if it isn’t up to the specified mark. An adequate amount of oil keeps the compressor parts in good health by avoiding unnecessary friction.

Next, turn the switch on and fill the air tank. This should also get the PSI needle going. Set the PSI that you will be needing for the operation. Make sure the drain valve is tightly closed. Your nearest compressor dealer in Mumbai can definitely help you with these manual nitty-gritties. 

  • Moisture And Drainage

Moisture can speed up the process of rusting and corrosion, thus affecting the working life of your compressor. This naturally has implications for your maintenance, repair and replacement costs. Besides, moisture can also encourage the growth of microbes and cause spoilage of food or other sensitive inventory. Regular drainage of moisture is therefore necessary. This might call for some help from your nearest ELGi Air Compressor Dealers in Mumbai, but in most models, the drain valve is located at the bottom of the tank.

  • Power

Connect the air compressor to a three-pin power source. For your personal safety and to avoid damage to equipment due to high voltage, always make sure your compressor is grounded. As much as possible, avoid using extension cords and instead use an additional air hose to increase your reach. This is because extension cords can cause your compressor to overheat.

  • Meeting All Safety Regulations

Use goggles and closed-toe shoes to protect your eyes and feet from impact while using an air compressor. To ensure the safety valve is functioning properly, test it by tugging on it before use and listening to the air escaping.

Conclusion

To know more about how to make the best use of your ELGi reciprocating compressor while ensuring safety and efficiency, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading air compressor dealers in Mumbai.

Advanced Benefits Of A Rotary Screw Air Compressor

by vemcoblogs -

Rotary screw compressors bring in a host of benefits to your business –– technical, economical and utilitarian. These are highly energy-efficient air compressors and also very adaptable, thanks to their variable speed control. An ELGi Screw Compressor is in fact significantly superior to any of the piston air compressors you can find out there. 

In This Blog, We Take You Through Some Of The Most Advanced Benefits You Get With A Rotary Screw Air Compressor:

 Rotary Screw Air Compressors Vs. Piston

With respect to the engine arrangements, a rotary screw compressor brings you wide diversity as compared to the piston compressor. Piston compressors simply use pistons to pressurise air and move it from one cylinder to another, compressing it in the process.

Rotary screw air compressors like ELGi Screw Compressor bring the best technology to the table. This completely eliminates the friction when the engine spins and makes downtime almost non-existent.

That said, the initial investment is somewhat on the higher side. However, the benefits that rotary screw air compressors bring along quickly cover these initial one-time costs.

 Choosing The Right Motor And Compressor Size

Direct-drive compressors are usually more efficient than belt-drive and gear-drive compressors. But again, it depends on your budget. When it comes to sizing your compressor, choose on the basis of the air pressure you would require throughout the day. If you’re unable to decide the type and size of your compressor, you can always get in touch with VEMC –– a leading air compressor dealer in Mumbai.

Technology And Equipment Considerations

With rotary screw compressors, maintenance is incredibly simple. ELGi Screw Compressor offers single-service door access to routine maintenance points. They also have spin-on oil filters and separator elements for quick and easy routine service. 

When To Replace And Upgrade

You may be hesitant about replacing your existing air compressor with a rotary screw air compressor,  especially if it is in a good condition. But as a thumb rule, you must look to replace your equipment after 10 years or so. This is to be abreast of all the innovations and efficiencies brought about by advancing technology. Often running older equipment can be more expensive than using new ones due to innate inefficiencies or wear and tear. 

Environmental Impact

ELGi Screw Compressors are specially designed to reduce running costs and environmental impact. Variable Speed Drives (VSD) for one reduce energy loss significantly. With IoT-based applications, compressors can be connected to their owners through a mobile app, thus ensuring monitoring and predictive maintenance. Overall, ELGi as an organization is committed to addressing climate change and building a long-term sustainability roadmap.

Conclusion 

EGLi Screw Compressor is clearly a winner when it comes to offering efficiency, savings, and sustainability. For more details on its features, applications, use and maintenance, please call VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are a leading Compressor Dealer in Mumbai with 72 years of rich experience and cutting-edge expertise at our back.

What Size of Industrial Air Compressor do I Need?

by vemcoblogs -

One of the most challenging decisions while buying an air compressor is sizing it. This is necessary for maximum efficiency and involves a number of parameters such as CFM, pressure, application, layout, etc. While sizing an air compressor may seem simple on the surface, it is determined by a host of factors to ensure optimum performance. As we are one of the leading Air Compressor Dealers in Mumbai.

In This Article, We Can Take You Through All Of These That Shape The Sizing Decision Of Your Industrial Air Compressor:

Size of your project

Quite simply, bigger the size, more will be the power generated. Whether you need your air compressor for heavy-duty construction work or office work will be the primary determinant of your sizing decision. Besides, if you need a constant flow, it will be better to invest in a large-sized air compressor as small compressors are not able to generate it.

Your tools and applications

Next, you’ll have to consider the work you’re going to perform with your air compressor. Air compressors have wide-ranging applications from drilling to sand-blasting. Choosing the right size for the right task is critical to ensure effectiveness. All tools have a required flow or CFM which should be matched with that generated by your air compressor. An ELGi Reciprocating Compressor is a great option for both light and heavy-duty use.

Your source of power

A standard domestic voltage should be enough for most compressors to work. But for larger industrial compressors, a 240-volt source is necessary. Where electricity isn’t available, compressors can also be powered with petrol. Since your source of power acts as an important constraint in the functioning of your compressor, take it into serious consideration before choosing one.

Space available

If you’re trying to buy an air compressor for your garage startup, there’s very little hope that a large industrial compressor will fit in there. Given the paucity of space in the city, most air compressor dealers in Mumbai will emphasize on the space constraint as the number one factor to size your compressor. Besides, if you’re going to move the compressor frequently, a smaller and lighter one will always be the better choice to avoid inflating your carriage and labour bills.

Size of the tank

The size of the tank is the most important factor that decides the size of an air compressor. This is significant because it determines how long you use the compressor before it needs to refill the air tank. If your tools and applications require a constant flow, a bigger air compressor is the right choice. Smaller tools like nail gun require short bursts of compressed air that don’t need a large tank. But the motor will have to switch on and off, which can cause wear and tear, and affect the lifespan of your compressor overall.

Conclusion 

Our expertise and experience make us one of the topmost air compressor dealers in Mumbai. If you’re specially looking for ELGi Air Compressor Dealers in Mumbai, we are the perfect choice for you. Dial us at 022 43436655 or email us at marketing@vemc.co.in to get in touch today!