Why Should You Purchase A Dewatering Pump With A Control Panel?

The control panel of a pump is used to automate the mechanics of motor control applications in water-based systems. It includes power components that determine how the pump motor works as well as several devices for operator control. There are also other sensors that help automate the machinery. 

A majority of the time, pump control panels are for use outdoors. In these cases, they are enclosed by a protective layer that allows you to install the panel near a supply of water such as a well so that there is no risk of water damage to it. This is why it is very helpful to buy a dewatering pump with a control panel.

A pump control panel comes in various types and has different features. They can be pre-packaged, for heavy-duty or medium-level use. They can be single-phase, three-phase, duplex, or simplex control panels. They come in different current ratings and voltages. For a dewatering pump, you must choose a pump control panel that serves the purpose adequately.

Determine whether you want your dewatering pump to be used in harsh industrial conditions and the scale at which you plan to use it. These factors will help you select the right pump control panel for it. 

For dewatering purposes, you will probably have to use a pump that can drain waterlogged pits, floods, or entire floors in your industrial site. When you use it is also a significant factor. For example, draining floods in the monsoon will be a heavy-duty job, so it is important to take cognizance of this. The control panel you choose must support these operations properly by protecting the pump from water and other damage at all costs — its main function. It must be designed in a sturdy way that will enable it to hold up to the task. 

Look for a control panel that is easy to install and has an entry point at the bottom for the times that the power supply is running underground

After you have identified your needs and observed the environment where you require the pump control panel, you will be ready to select a suitable control panel. Note that if a pre-packaged pump control panel will not meet your needs, you can always get a customized pump control panel tailored according to your preferences.For more information on industrial pumps, motors, and other equipment, please contact us at +91 98199 07445. We would be glad to help you find the best match for you based on your requirements. VEMC is a Kirloskar authorised dealer and provides complete project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Is Your Construction Site Safe? Do You Have A Proper Dewatering Solution?

Dewatering of a construction site refers to the process of water removal from pits or excavations to create a dry base where work can take place. If there are trenches filled with water or floods, the site will be unsafe and unsound to operate on. This is why dewatering pumps are used to drain these water-logged areas with a high water table or insufficient slope to make the site a more conducive workplace. 

Dewatering Pump Considerations for Shaft Construction

Another major factor when dewatering a site is to ensure that the water is discharged safely at an appropriate location, preferably into a wetland, lake, or storm sewer. Otherwise, there may be risk of problems like soil erosion and instability.

A Checklist of Precautions to Take When Dewatering

  • Do not pump water directly into slopes
  • Discontinue dewatering if you notice any signs of erosion or instability
  • Ensure that dewatering channels are stable and covered with protective vegetaion or grass if possible
  • Do not dewater when there are heavy rains in progress
  • Do not directly discharge water that has been contaminated with chemicals or grease without separating them

Dewatering Pumps for your construction site

So how can you select the correct dewatering pump for your needs? Let’s take a look at different types of dewatering pumps and their benefits to get a better idea.

Self Priming pumps

As the name suggests, a self-priming pump has a special built-in mechanism that enables it to prime itself without manual intervention. They also come with a flood-control feature for quick dewatering and wastewater management. They can be used for frequent pumping operations and use less power and time to run than other centrifugal pumps. They are safe to operate and are the perfect choice for the monsoon.

Eterna CW/BW series

The Eterna CW/BW series of sewage dewatering submersible pumps are another great option. They can remove stagnant water from the basement, underground parking, and garages. These pumps drain accumulated stormwater during the monsoons, empty water tanks and pits, and remove wastewater from kitchens, hotels, clubs, and surplus water from sumps.

Auto prime pumps

An auto prime pump can provide a safe, efficient, and cost-effective solution for pumping larger liquid volumes. It is portable, simple to use, sturdy, and ideal for pumping water when suction is difficult. It can also be used to pump a variety of liquids (of different viscosities) apart from water, such as slurry. Auto prime pumps are useful in a vast variety of ways such as in groundwater control, sewage over-pumping, wellpoint dewatering, flood relief, mine dewatering, pipe relining, industrial sludge pumping, marine ballasting, tank sediment clearing, and emergency dewatering services.

Cutter pumps

Cutter pumps are designed to process heavy industrial waste and raw sewage material and to classify general wastewater types. The way they have been built eliminates any chances of clogging that is usually caused by oversized particles and objects like plastic bottles, aluminum cans, ropes, cables, fabrics, and all flushable products.

Cutter pumps can be used to drain sewage and wastewater from buildings and kitchens, and to move sewage and wastewater between water treatment facilities of factories and commercial sites.

At VEMC, we provide all the above types of dewatering pumps, so you can take your pick from any series that suits your requirements best for the monsoon season.

Preventing Water from Affecting Your Site

If you know that the soil in the area is less permeable than usual, you can try to cut down on the dewatering process by separating the layer of soil that is low in permeability from other sources of water. Slurry walls, sheet piles and grout curtians may prove useful alternatives to keep out water from coming into the construction base. Although doing this will probably not eliminate the problem completely, it comes in handy when the water table is high. You may still have to dewater the area to remove residual rainfall, but it is advisable to conduct a comprehensive engineering analysis to determine how this process will affect the other areas. For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of Kirloskar dewatering pumps and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For inquiries, contact us at marketing@vemc.co.in.

KirloSmart — A Revolution in the Pump Industry

KirloSmart is an intelligent remote monitoring solution that, enabled by the Internet of Things (IoT), allows you to manage and control your pumps without being physically present at the site of operations. Designed by Kirloskar Brothers Limited (KBL), a forerunner in innovative technology, KirloSmart has been in-built with advanced analytics and spare management modules to monitor pump health in real-time. It keeps you informed of your pump’s condition and sends you alerts in the event of any issues with its functioning. 

KirloSmart has revolutionized the industry of pumps. A unique product that is the first of its kind, it served as a boon to industries during the COVID-19 pandemic when the lockdown brought physical operations to a halt and made visiting the site regularly very difficult. KirloSmart’s user-friendly technology continues to help streamline pump operations and bring about increased efficiency with its convenient nature. It is accessed from across devices like mobile phones and tablets, and even flags a potentially grave situation before it escalates.

You can leverage KirloSmart by implementing smart pumps in your facility. An automated system to monitor pump conditions would optimize energy efficiency, minimize downtime, and reduce labour requirements.

The KirloSmart software is capable of monitoring an extensive number of parameters remotely. These include pressure, flow, power, voltage, current, frequency, pump and motor bearing temperature, pump and motor bearing vibrations, motor winding temperature, and pump running hours.

Using KirloSmart to monitor your pumps provides a host of advantages. Here are some of them:

Convenience: The ability to monitor the pumps from anywhere allows you to be flexible with regard to your own location.

Predictive maintenance: KirloSmart offers predictive maintenance of your pumps. This means that any issues can be fixed before they exacerbate, which costs far less than conducting repairs on existing damages.

Minimized operational costs: With KirloSmart, both repair and labor costs are slashed, which leads to a reduction in your operating costs.

Minimal downtime: Since the pump health conditions are being monitored constantly, it becomes easier to cut down the number of times that an unplanned breakdown occurs at the facility. 

Improved plant and process efficiency: The site becomes easier to manage and maintain, and workflows are made even more efficient with the use of IoT pumps. 

Optimized safety: Remotely monitoring the pumps facilitates safer, more reliable processes.

Longer lifespan of equipment: With KirloSmart technology, all the equipment that you use in your plant will benefit from increased shelf life through reduced wear and tear. 

Improved equipment efficiency: All the equipment used in the process will become even more efficient through automation.

All in all, KirloSmart is the smart solution for the most effective remote management of your pumps.

For more information on industrial pumps, motors, and other equipment, feel free to contact us on +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is a leading industrial pump supplier in Mumbai that provides end-to-end project management services to its clients. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Why Go For KirloSmart?

Internet of Things (IoT) is transforming all sectors of the economy. IoT-based smart devices can keep track of parameters by being perpetually connected through the internet. Kirloskar Brothers Limited has the distinction of bringing IoT into pumping. With IoT coming into the picture, pumping has become convenient, sophisticated, and highly efficient. Let’s take a look at why KirloSmart is a peek into the future of pumping and why you should go for it.

KirloSmart is a glowing symbol of KBL’s commitment to engineering excellence. However, with KirloSmart the excellence rests in the sophisticated software this time rather than their hardware technology. The software that comes in the form of a mobile app as well as a web-based portal can be used to keep track of the pumping parameters such as flow, pressure, voltage, frequency, vibrations etc. The smart sensors present in the pump transmit continuous signals whose readings can be accessed through the web portal or the app remotely on your laptop, tab, mobile phone etc.

A very important feature of KirloSmart is its ability to send alerts in case of a breakdown or malfunction. It can send alerts through SMS, email or mobile push notifications. This comes in handy, especially in large facilities, where keeping track of every pump can be a daunting task. Once KirloSmart is in place, you can simply avoid the hassles of regular inspections, physical monitoring and instead redirect the effort towards more critical tasks. Another important aspect is the ability to predict malfunction based on past data trends. This is an incredible feature that can avoid breakdown maintenance costs and halting operations on one hand while enhancing plant safety and reliability on the other. Once you receive an alert about an increased risk of a breakdown, you can assign a technician well in time, thus avoiding the crisis altogether. KirloSmart can significantly contribute to enhancing the operational efficiency as well as the lifespan of your pumps.

KirloSmart has outdone the conventional SCADA (Supervisory Control and Data Acquisition) system. This is because SCADA demands the around-the-clock presence of well-trained and dedicated personnel, which is not required in the case of KirloSmart.

KirloSmart has also turned out to be quite helpful during the Covid-19 pandemic. The pumps can be monitored remotely without having to go for physical inspections. This is a feature that customers will continue to benefit from, even in the post-pandemic world. KirloSmart guarantees customer convenience and once again reiterates KBL’s customer-centric business philosophy.

For further information on industrial pumps, motors and other equipment, feel free to contact us on +919819907445. KBL is a pioneer in remote pump monitoring technology and we would be happy to assist you in finding the best match based on your requirements. VEMC is an authorized Kirloskar dealer. It is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

How Can You Benefit From KirloSmart Technology For Your Pumps?

KirloSmart is a unique Internet-of-Things (IoT) based software technology that enables users to monitor their pumps remotely from smart devices such as laptops, tablets and mobile phones. No matter where your pumps are located, you can monitor their health and operational behaviour from the comfort of your own location, on a screen. 

The key indicators of a pump’s operating performance are electrical parameters, flow, pressure, temperature and vibration. If the parameter defined range of either is too high, it will indicate that you need to adjust them. With KirloSmart, you have at your fingertips an automated system that is simple, easy to access, and allows you to monitor the pump conditions constantly. 

Here are the pump parameters that the KirloSmart software is capable of monitoring remotely:

  • Pressure
  • Flow
  • Power
  • Voltage
  • Current
  • Frequency
  • Pump and Motor Bearing Temperature
  • Pump and Motor Bearing Vibrations
  • Motor winding temperature
  • Pump run hours 
  • Power factor

With KirloSmart, you can take the route of implementing smart pumps in your facility. An automated system to monitor the pump conditions should ideally increase energy efficiency, minimise downtime and enhance overall operation. Enabling these modern pumps through the KirloSmart technology can offer users a plethora of benefits. Let’s take a look at what these are.

Flexibility: Of course, the ability to monitor the pumps from anywhere opens up a world of possibilities, and allows you to be flexible with regards to your own location.

Reduced operational cost: The cost of both repair and labour can be cut down significantly.

Reduced unplanned breakdown: Since the pump health conditions are monitored constantly, it becomes easier to cut down the number of times that an unplanned breakdown occurs. 

Improved plant and process efficiency: The state of a plant is easier to manage and maintain, and workflows are made even more efficient with the use of IoT pumps. 

Optimized safety and reliability: Remotely monitoring pumps makes the whole process more reliable and safer.

Longer lifespan of equipment: With KirloSmart technology, all the equipment that you use in your plant will gain a longer shelf life through less wear and tear. 

Improved equipment efficiency: All the equipment used in the process will become even more efficient through automation.

Reduced downtime: With labour being conserved and the entire monitoring system automated, equipment downtime can be reduced.

Reduced cost of assets: The cost of items like modems, servers and computers will further be saved.

So, for effective remote management of your pumps, KirloSmart is the smart solution. What’s more, KirloSmart can be deployed for any type and make of pump! The solution was developed indigenously and can cater to customer requirements across segments.

For more information on industrial pumps, motors and other equipment, feel free to contact us on +91 98199 07445. We would be glad to assist you in finding the best match for you, based on your requirements. VEMC is a solar energy company in Navi Mumbai which provides end-to-end project management services to its clients. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For inquiries, contact us at marketing@vemc.co.in.