How do you Address Pump Cavitation

Pump Cavitation
Address Pump Cavitation

To put it simply, cavitation is the creation and collapse of bubbles in a liquid flowing inside a pump. Bubbles are created due to the drop in pressure in the pump or the supply lines. This can create loud, gravelly noises inside the system. Cavitation is a serious problem for pumps as it can cause corrosion of internal components like motors, seals, and impellers. We at VEMC are the leading industrial pump suppliers in Mumbai, and in this blog, we tell you how to address pump cavitation.

Causes of pump cavitation

  1. The most common cause of pump cavitation is piping. Either the inlet pipe from the source of water is too short or too long causing pressure variations.
  2. The use of equipment like strainers or valves can also cause pump cavitation by blocking the free water supply into the pump.
  3. If the water supply is coming from a tank, less reserve liquid can cause a drop in pressure which in turn causes cavitation.

Signs and symptoms

  1. Users will usually complain of a loud sound inside the system, somewhat like gravel or coffee beans passing through.
  2. If your pump is producing lower pressure levels, it could also indicate cavitation.
  3. Cavitation can also cause unexpected vibrations not accounted for by the equipment used or liquid being pumped.
  4. Cavitation has a severe impact on your pump impeller. Any pieces or eroded parts of an impeller inside the pump system indicate cavitation.
  5. Erratic power consumption can indicate cavitation. This happens because bubbles form around the impeller or the impeller itself has begun to fail due to which the pump needs to draw more electricity to move the liquid.  

Negative impact of cavitation

When water bubbles form and explode inside the pump, these release latent heat of condensation. The pressure jet created due to this hits the nearby solid surface causing damage to it. While one or a few instances may not cause any significant impact over time the pump can get seriously damaged due to persistent cavitation. Since cavitation takes place when water enters the pump, the first component that bubbles impact is the impeller.

Preventive measures

So here are some ways to troubleshoot your pump cavitation on your own:

  1. Pump cavitation is usually caused by a drop or imbalance of pressure in the pump. This can be a result of clogs on the suction or discharge side. Make sure you check the filters and strainers for any blockage.
  2. Make sure your pump is operating at its best efficiency levels by using a pressure gauge or a flowmeter.
  3. Reconfigure your pipe designs. Pipe designs with inverted U’s on the suction side can trap air. Likewise, pipe designs with a 90 degree right before the pump can cause turbulence inside the pump. Both can cause cavitation.

To know more about cavitation and ways to prevent it, feel free to give us a call at 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading Kirloskar pumps distributors based in Mumbai having more than 70 years of pumping experience.

The Future of Fluid Management: Kirlosmart

The Future of Fluid Management: Kirlosmart
Kirloskar dealer in Mumbai

KirloSmart is a first-of-its-kind hardware and software technology that enables users to monitor their pumps remotely. This is a unique application of IoT (Internet of Things) and data analytics in the pumping industry and has brought tremendous convenience, safety, and precision. VEMC is the leading Kirloskar dealer in Mumbai.

In this blog, we tell you all you need to know about KirloSmart dubbed by many as the future of fluid management.

Use of IoT in pumping

With KirloSmart, IoT has arrived in the pumping industry with a great sense of anticipation. KirloSmart has the unique capability of measuring and transmitting field parameters on KBL’s web-based portal and smartphone app. This is used to generate alerts pointing to the need for preventive maintenance before the pump breaks down. All the data is streamed seamlessly through mobile data, ethernet or the user’s WiFi network. 

Why real-time tracking is so beneficial

As any Kirloskar authorised dealer will explain, real-time tracking has a number of benefits for your pumps:

  1. Timely predictive maintenance alerts through SMS or email
  2. Diagnostics of pump issues remotely at early stages
  3. Recording and analytics of historical data and trend monitoring

Energy efficiency

Energy efficiency is one of the most serious concerns of pumping operations. Often this is due to oversized pumps, poor maintenance or malfunctioning components. With KirloSmart, users can keep track of all the parameters that indicate waste of electricity. It provides timely indicators for preventive maintenance and sends alerts when there’s a possibility of breakdown. All the historical data and trend analysis allow users to ensure the pump is operating within the normal range, and no wastage of energy is taking place.

Remote tracking

Remote tracking is one of the rare privileges offered by KirloSmart. It precludes the need to physically visit the pump site and inspect the pump for any malfunctions. With remote diagnostics, all the important parameters such as pressure, flow, voltage etc. are available on the users’ smartphone screen. This can come in handy when there are a large number of pumps installed in your facility and inspecting each pump is time-consuming and costly. Only those pumps may be inspected by technicians who display errant parameters. KirloSmart therefore cuts down on your labour and inspection costs significantly. 

Data Analytics

As any Kirloskar pump distributor will explain, the outstanding feature of KirloSmart isn’t just its ability to relay real-time data to the user but also to store and analyse a great amount of historical data. KirloSmart tracks multidimensional data and stores it to provide conclusive reports. This can tell the user which aspect of the pump isn’t performing optimally or when it needs maintenance.

KirloSmart is clearly the future of fluid management given its outstanding capability to process, analyze and represent data. To learn more about this pathbreaking pumping technology, call us at 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading Kirloskar pump dealers based out of Mumbai.

5 Key Reasons You Need to Have a Robust Fire-Fighting Pump

Fire accidents can take anybody unawares and cause a colossal loss of lives and property. An automated fire safety system is therefore indispensable. Fire-fighting pumps have a well-established reputation for preventing major fire accidents. According to NPFA, fire sprinklers effectively control 96% of fires in which they operate. VEMC is the leading Kirloskar Fire Pump Dealer and in this blog, we give you 5 reasons why having a robust fire-fighting pump is necessary. 

1. Enhanced fire-fighting capabilities and fast response time

In the unfortunate incident of a fire breakout, time is highly critical. A minute here or there could lead to a life-and-death situation. A fire-fighting pump has immediate activation on the outbreak and fast extinguishing by cooling and removal of oxygen. The sprinklers activate automatically and VEMC’s MSMO pumps can execute vertically and horizontally, making them highly reliable and effective. 

2. Ability to handle high-pressure requirements in fire-fighting situations

If you are using VEMC’s MSMO pumps, rest assured, you will certainly be able to meet the high-pressure expectations. As expert Kirloskar fire-fighting pump dealers, we can assure you of the highest possible head and flow rates. This is due to the multiple impellers that our pumps have, which typically provide a head of up to 500 metres and a flow rate of about 700 cubic metres/hour.

Essential for compliance with fire safety regulations and insurance requirements

As any Kirloskar Authorised Dealer will tell you, fire-fighting pumps have become the new norm in fire safety regulations across the world. In many countries, these are mandatory equipment to comply with laws. Fire insurance companies may even refuse to provide cover unless you have fire-fighting pumps installed.

Increased protection for property and life

Your property is the result of years of hard work, and the lives of your workers and colleagues are too precious to lose in a fire accident. When you invest in firefighting pumps, therefore, you are not just buying a piece of safety equipment, but also some peace of mind. By limiting the spread of fire, these firefighting pumps can prevent widespread damage to assets and raw materials. This is all the more critical for those areas of the buildings which have limited access to fire hydrants or sources of water. Reliable firefighting pumps simply mean increased protection for both life and property.

Cost-effective investment in long-term fire safety measures

If you’re purchasing Kirloskar’s MSMO pumps for firefighting, you have made the most farsighted investment in fire safety. These pumps are highly affordable upfront but apart from that, their energy efficiency further reduces your running costs. No extensive piping system or storage tanks are required either. All in all, these pumps are the most cost-effective investment in long-term fire safety measures.
For more information on fire-safety pumps, get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar dealer in Mumbai and prides itself on its unmatched experience in pumping.

7 Important Factors to Take Into Account While Selecting the Best Water Pump for Your Unique Needs

For best performance, it is necessary that a pump is well-suited for the surroundings, operations, type of liquid, etc. VEMC is one of the leading water pump dealers based out of Mumbai, and in this blog, we describe 7 factors to consider while selecting a water pump.

But first, let’s take a look at some of the most popular pumps available with every Kirloskar Pump Authorised Dealer.

  • Centrifugal pump: These pumps work by transferring the mechanical energy of a rotating impeller to the liquid and pushing it out with pressure. These are suited for pumping water, organics, oils, acids and bases across domestic, industrial and commercial areas.
  • Submersible pump: These pumps are fully submerged in the water that is to be displaced. These are used in a range of situations such as dewatering construction sites, waterlogged areas and sewage pumping.
  • Jet pumps: These work by discharging a high-speed jet into a suction chamber so that a vacuum is created, and then pumping a fluid using the power jet. These are used in various high-volume vertical applications such as oil wells. 

Get more information on these pumps from VEMC –– a leading Kirloskar authorised dealer.

7 Factors to Consider Before Selecting a Pump:

Pumping Requirements

First thing first. Consider the flow rate and pressure required for the operation, the source of water, and the nature of the application for which the pump is required.

Key Features/Indicators

Before purchasing a pump, look for key features such as flow rate, head pressure and power consumption. The first two are important to determine how impactful your pump is going to be, while power consumption will reflect the efficiency, cost savings and sustainability of the pump.

Correct Size

Choose just the right size for your operation to ensure optimum pumping performance and avoid wastage of energy. Consider factors such as pipe diameter, elevation and friction losses.

Quality

The quality of your pump represents its durability as well as reliability. To get a fair idea of the quality, look for the construction material of the pump, the reputation of the company and the certifications from renowned agencies. Every Kirloskar Water Pump Dealer will readily present you with the best quality credentials.

Service and Maintenance 

The good serviceability of the pump means you can use it longer and also maintain it with ease and affordability. Consider questions like whether the design of the pump is easily accessible or not, whether spare parts are readily available, and whether post-purchase manufacturer support is available. As a top-notch Kirloskar pump authorised dealer, VEMC prides itself in exceptional pump service.

Reviews and Feedback from Past Customers

Customer reviews on social media can give you a fair idea about their experience with a particular pump. Purchasing a pump means shelling out a large amount of money. It is therefore highly advisable to look for the feedback of other customers before investing.

Warranty and After-Sales Support

Before making the purchase, go through all the terms and conditions of the warranty such as coverage and duration. Find out from past customers what the company’s after-sales support is like. 

Conclusion

For more on pumps, get in touch with us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar dealer in Mumbai.

Kirlosmart by Kirloskar Brothers Limited: An IoT-Based Solution

Every Kirloskar Dealer in Mumbai today is beaming over the innovative and disruptive pumping solutions that Kirloskar Brothers Limited (KBL) is coming up with. The company was founded in 1888 and has an accumulated unmatched experience in the pumping industry. KBL has in recent times also earned a great reputation for innovation and out-of-the-box solutions. Much of this is thanks to their IoT-based solution Kirlosmart.

VEMC is a Proud Kirloskar Authorised Dealer and In This Blog, We Explain the Features of Kirlosmart:

What is Kirlosmart?

Any Kirloskar Pump Authorised Dealer can tell you about the wonders of Kirlosmart. It is an intelligent pump monitoring system that enables users to keep track of pump performance, maintenance and other parameters remotely. This avoids the need to physically check in on the pump every now and then, avoids downtime, and reduces inspection costs.

Kirlosmart operates through a path-breaking new Internet of Things (IoT) technology. This works by connecting devices and equipment to each other by streaming data and sharing critical parameters over an internet network.

Benefits of IoT-Based Kirlosmart

  1. Real-time monitoring: The pump can be monitored in real-time over the app. All the relevant parameters such as voltage or current, pressure and flow are streamed, which helps users keep track of the pump’s health. It also sends SMS and email alerts in case any parameter is fluctuating beyond the acceptable range.
  2. Predictive maintenance: With ample data available, users can make better-informed repair and maintenance decisions. In other words, they can somewhat predict when a component part will fall out of repair and pre-empt any breakdown.
  3. Improved efficiency and cost savings: If the pump is consuming energy beyond the expected range, it can quickly be rectified after observing the data stream on the Kirlosmart app.
  1. Easy integration with other pumping systems: Kirlosmart through its IoT-based technology makes it simpler to integrate one pump with the other. In a way, it creates a network of pumps that operate effectively and with greater efficiency in tandem with each other.
  2. Data security and privacy: Kirloskar understands the importance of client data security and privacy. The Kirlosmart system has therefore been made highly safe and secure.

The case of IIT Powai

Kirlosmart has been a massive success wherever it has been installed. In IIT Powai for instance, it has eliminated the need for manual intervention for monitoring the performance of pump sets. This reduced costs drastically and made pump monitoring highly efficient, effective and precise.

Future of Kirlosmart

Kirloskar is investing in a range of features when it comes to Kirlosmart. User-friendly and highly interactive interface, help in troubleshooting, documentation of reports, 4G and 5G compatible hardware, and excellent wireless service in hazardous areas are some exceptional features that are only expected to get better with time.

As the leading Kirloskar Pump Dealer, we are aware of how committed the company is to keep improving its products based on customer feedback. They follow the ‘customer convenience always first’ policy. If you’re worried about unexpected breakdowns, hectic and costly manual monitoring and inefficient pump operations, Kirlosmart is just the right solution for you.

Conclusion

For more on Kirlosmart and other innovative products, get in touch with VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are the top Kirloskar water pump dealer based in Mumbai.

Why ULFM Approval is Important for Firefighting Pumps

Firefighting Pumps

If you have always wondered why the terms UL/FM are found on firefighting pumps, this blog is for you. VEMC is one of the leading Kirloskar Fire Fighting Pump Dealers and in this blog, we give you a comprehensive understanding of these certifications.

What is the UL and FM certificate?

Factory Mutual (FM) Global is an international property insurance and loss prevention company. It is a leading mutual insurance company with high-quality control standards. Being certified by the FM simply means your product holds the highest standards of quality. In fact, only FM-approved firefighting products are offered fire insurance by companies across the world.

UL on the other hand stands for Underwriter Laboratories Inc. This is the top-notch testing institute in the US and one of the leading public safety test labs globally.  They perform testing of materials, products and equipment for safety in terms of health and property security. Just like FM, their certificate is recognised the world over as a guarantee for high-quality standards in firefighting. 

Both UL and FM are globally recognised for having rigorous quality testing measurements and as a result, have been established as a mark of reliability. In the case of firefighting pumps, having UL and FM certificates is all the more important. It indicates that the pump is well-equipped and reliable enough to deal with a breakout. This can be of critical importance as fires can lead to life-and-death situations and immense loss of property.

Standards set by UL and FM

It is important that the firefighting equipment meet the codes and procedures set by UL and FM before they get certified. For instance, to get approval from FM, the following criteria are necessary:

  1. Plastic pipe and fittings
  2. Automatic and ESFR fire sprinklers
  3. Foam, dry chemical and CO2 extinguishers
  4. Heat detectors
  5. Fire alarm control panels, signalling devices and detection products

Likewise, some of the criteria set by UL are:

  1. Fire sprinklers
  2. Alarm, pressure-reducing, check and pump relief valves
  3. Fire doors
  4. Fire pumps and accessories
  5. Indicating pressure gauges for fire protection

Why these certifications are necessary

As any Kirloskar Fire Pump Dealer may tell you, firefighting pump manufacturers are in the business of life-saving. This means they need to win the confidence of their customers by highlighting their capability to act in fire emergencies. When manufacturers acquire a certificate from a reputable third party like UL and FM, it means their products have met the requisite standards of quality and reliability. This is great for all stakeholders: manufacturers, fire departments and end customers.

Conclusion

Quite clearly, having the UL and FM certifications under your belt is a great confidence booster for your customers. VEMC –– a Kirloskar authorised dealer supplies FM and UL-approved MSMO firefighting sets known for their reliability and effectiveness in emergencies.

For more information, call us at 022 43436655 or email us at marketing@vemc.co.in. We are the leading Kirloskar Dealer in Mumbai, with a rich experience of over 70 years in the field of pumping. 

Unleashing the power of Eterna CW: Applications and Benefits in Various Industries

If you live in Mumbai, you would be well aware of the enormous problems of water logging and flooding during the monsoons. Every year, this causes the loss of innumerable man-hours due to traffic congestion and damage to roads and property. But Kirloskar has the ultimate answer to this problem: The powerful Eterna CW and VEMC is the leading Kirloskar Pump Dealer based in Mumbai.

In This Blog, We Tell You About All The Benefits of this Extremely Versatile Pumping Equipment:

Meet Eterna CW

Available with all Kirloskar pump dealers, Eterna CW is a sewage de-watering submersible pump. It is a robust pump built completely out of cast iron (except for the pump shaft which is made of carbon steel). It provides a head range of up to 70 meters and a discharge range of up to 4800 LPM. Quite clearly, it is one of the most powerful and sturdy pieces of pumping equipment out there.

Applications Across Industries:

As all water pump dealers will tell you, Eterna CW is put to use in operations across industries. It is used in mines, construction sites, basements, multi-storey shopping malls, godowns, foundations, trenches and pits. So basically anywhere you need to get rid of water logging, Eterna is the solution for you. But apart from that, it is also highly suited to sewage treatment industries.

Benefits

  • The energy consumption of the Eterna is incredibly low in its class, which largely has to do with its innovative design and construction at a state-of-the-art plant. This boils down to significant savings for the clients.
  • The powerful Eterna processes liquids and semi-solid sludge at an exceptional head range of up to 70 metres which makes it quite productive.
  • As any Kirloskar Authorised Dealer will brief you, its robust design and easy maintenance help avoid sudden breakdowns and prolonged downtime.
  • Further cost savings accrue due to low maintenance requirements. The pump can be easily repaired by semi-skilled technicians and the interchangeable parts are universally available. The dynamically balanced rotating parts protect components from damage and ensure consistent performance.
  • The heavy-duty construction of the pump makes it highly reliable, especially during challenging conditions like monsoon floods. Every Kirloskar dealer in Mumbai can vouch for Eterna’s uninterrupted performance during these testing times. 
  • Due to its effective handling of semi-solid sludge and debris, the Eterna is also capable of dewatering sewage effectively.
  • As energy costs rise by the day, the Eterna due to its efficient design can stand out as a highly environment-friendly pump. It has also been designed keeping in mind the safety of the operators.

Conclusion

So no matter which industry or operation you are related to, if your problem is water logging or sewage disposal, there is no better solution than Kirloskar’s submersible Eterna CW pump. For more information on the product, get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is one of the leading Kirloskar pump dealers and ELGi air compressor dealers in Mumbai.

The Future of Submersible Pumps: Innovations in Design & Technology

kirloskar Submersible Pump

Whether in agriculture or construction, submersible pumps make the lives of farm or business owners easier. They also come in handy in emergency situations like removing water from flooded areas. VEMC is the leading Kirloskar Submersible Pump Dealer based out of Mumbai. 

In This Blog, We Tell You About The Current State Of Technology And The Upcoming Innovations In Submersible Pumps:

  • The Current State Of Submersible Pumps

Submersible pumps operate by turning a motor’s rotational energy into kinetic energy. The simple mechanism and design have kept these pumps competitive for a pretty long time. They have traditionally been seen as highly durable. Having said that, their adaptability today is somewhat limited. 

This is because these pumps are difficult to install and massive in size which limits their portability significantly. What’s worse is that these pumps have lately begun to seem somewhat inefficient and energy-guzzling. This of course is quite problematic in the context of the sustainability, energy crisis and climate change debate.

  • Emerging Trends In Submersible Pump Technology

With advancements in material and manufacturing technologies, submersible pumps have become more corrosion-resistant, stronger, and lighter than ever before. Materials like stainless steel and titanium have significantly improved the durability and lifespan of these pumps. They are being manufactured using state-of-the-art techniques like 3D printing which has boosted their performance and reliability.

With the integration of IoT technologies in these pumps, they can be monitored and even operated remotely. The need for manual interventions through on-site visits has been limited which has implications for testing and quality management costs.

Submersible pumps are becoming highly energy efficient, in the process making businesses more sustainable. In far-off places, even solar energy has been used to run submersible pumps which is a great leap forward.

  • Innovations In Submersible Pump Design

As any Kirloskar submersible pump dealer will tell you, the introduction of lighter-weight and more compact submersible pumps has improved their accessibility. These designs make handling and installation easier and also make the pumps fit for use in distant areas or cramped spaces. 

With better impeller designs, the performance of these pumps has taken a new trajectory altogether. These pumps can now handle a vast range of liquids, operate at optimum flow and energy efficiency, and make the pump highly effective at wide-ranging tasks.

The introduction of customized pumps has also boosted the effectiveness of submersible pumps big time! Whether it is dewatering, sewage disposal or wastewater treatment, there is a special submersible pump for every task. To know which pump suits your needs, get in touch with your Kirloskar Water Pump Dealers.

  • Impact Of Innovations On The Future Of Submersible Pumps

Pathbreaking innovations are having a tremendous impact on the future of submersible pumps. They are making these pumps highly efficient, effective, durable and sustainable. But as any water pump dealer will tell you, with technology like ICT growing exponentially, the best is yet to come. 

Conclusion

VEMC is one of the leading Kirloskar pump dealers based out of Mumbai. For more information on submersible pumps, speak to our experts at 022 43436655 or email us at marketing@vemc.co.in.

Be Monsoon Ready with Kirloskar’s Best-in-Class Dewatering Pumps

Water logging in cities and towns during monsoons is a common sight in India. This causes immense loss to businesses, transportation and the economy at large. In extreme cases, flood-like situations can be created in some parts of the city. To deal with these problems, Kirloskar pump distributors have some incredible dewatering pumps to offer. These are easy to use, compact, efficient and powerful enough for all your massive dewatering needs. Before you approach your nearest Kirloskar Water Pump dealer, however, read this blog to know everything about their dewatering pumps.

Role of Dewatering Pumps in Monsoons

A dewatering pump is simply a centrifugal pump used to remove logged water. The Kirloskar series of auto-prime dewatering pumps require no manual intervention and is easy to start up and operate with its quick plug-and-play features. These are high-capacity and can effectively deal with huge volumes of water. Due to their portability and mobility, these can be transported easily to the sites of water logging and used to drain excess water. Get in touch with your nearest Kirloskar water pump dealer for more information on dewatering and Industrial Water Pumps in Mumbai.

Types of Dewatering Pumps VEMC Offers:

A Kirloskar pump distributor will typically offer you four main types of dewatering pumps:

• Self-Priming Pumps ––

These pumps remove air and deal with air binding without any manual intervention.

• Auto-Prime Pumps ––

These are portable pumps that can be ported easily to any flooded area. These also require no manual intervention in priming and use the power from a prime mover (a petrol or diesel engine) that is attached to the pump.

• Eterna Pumps ––

These are submersible, heavy-duty dewatering pumps with robust construction, high efficiency and energy-saving design.

• Cutter Pumps ––

These pumps use a sharp tungsten carbide cutting blade to cut down solid and semi-solid waste while dewatering a flooded area. These are highly useful in areas with a higher likelihood of sewage.

Why Choose Kirloskar Dewatering Pumps?

As any Kirloskar water pump dealer will point out, Kirloskar dewatering pumps are hands down the best choice in the segment out there.

• For starters, these are some of the most powerful pumps available. They have a high sucking lift and can effectively pump huge volumes of water during monsoons.

• These pumps come in corrosion/abrasion-resistant bodies and can sustain prolonged submersion in water.

• With their automatic thermal overload protector, the engine is protected from overload and current error.

• The simple design of these pumps enables even the least trained personnel to handle and use these pumps. This can be critical during emergency flood situations.

• These pumps are highly futuristic in terms of energy efficiency and cost savings. They have sustainable designs and can be serviced even by the least skilled technicians.

• These are multi-purpose pumps and apart from dewatering during monsoons, they can also be used in gardening, irrigation, farming, lifting water to overhead tanks, etc.

Conclusion

For more information on dewatering pumps, get in touch with your nearest Kirloskar Pump Distributor. Alternatively, you can also speak to us at VEMC. We happen to be the leading KBL channel partner in dewatering pumps. Call us at 022 43436655 or email us at marketing@vemc.co.in