VEMC-Blogs

Author: vemcoblogs

SP Coupled Pumpset With IE5 Motor — The Ultra Premium Efficiency Pump

by vemcoblogs -

Kinetic pumps propel large volumes of fluid at low pressure, while positive displacement pumps move relatively small volumes of fluid at high pressure. Before further pressure or velocity can be increased, a certain level of pressure is necessary to get the fluid to flow into the pump. Cavitation (the creation of a void space in the pump that is typically filled with liquid) will take place if the inlet pressure is too low. Cavitation is frequently caused by the vaporization of liquid in the suction line. A greater pressure zone causes the vapor bubbles that were brought into the pump with the liquid to collapse, which causes excessive noise, vibration, corrosion, and erosion. The necessary inlet pressure, the capacity against a specified total head (energy per pound owing to pressure, velocity, or elevation), and the % efficiency for pumping a certain fluid are crucial features of a pump.

What is an SP Coupled Pumpset with IE5 motor used for?

  • Handling mild chemicals, effluents, sewage, ashwater, etc.
  • Handling flood and rainwater. foundation, trench, and pit drainage
  • Water pumping from ships, ports, and docks. removing stored water from parking lots, roads, and basements, etc.
  • Cooling water for shovels, piling equipment, and marine motors.

If your business has any of the above needs, you should consider contacting industrial water pump dealers in Mumbai to help you out.

Why go for a SP coupled pumpset with IE5 motor?

  • They function with extremely high efficiency, leading to more productivity with lesser energy consumption.
  • Lower operational costs and lower life cycle costs.
  • For the same amount of fluid to be pumped, up to 16.5 percent less energy is required.
  • They contain superior F-Class insulation.
  • Strong construction to handle significant power fluctuations ensures the equipment’s dependability, safety, and longevity.
  • High efficiency AC induction motor design results in tough and best suited to work in a variety of field circumstances.
  • Since permanent magnets, additional accessories, and control equipment are not used, local operations, maintenance, and servicing are simple.
  • They come with a CED Coating applied as an effective method of preventing oxidation and erosion.
  • Longer life due to corrosion resistance.
  • They are self-priming pumps which are useful if a pump has to be located above the level of the liquid to be pumped.
  • Its ability to handle suspended soft materials up to 10.5 mm in size without clogging makes it ideal for dewatering and wastewater applications as dewatering pumps.
  • Ensure consistent performance and extended component life by reducing vibrations to prevent components from damage during operations.

For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of Kirloskar dewatering pumps, and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Does Colour Play a Role in the Way Solar Panels Function?

by vemcoblogs -

Solar panels are designed to absorb incoming solar radiation and use it to generate electricity. It is recommended that we shift our electricity needs from other non-renewable sources to solar energy as it is renewable, relatively safe for the environment, and cheaper to maintain. With the help of solar software, which has increased the effectiveness and usefulness of solar electricity, solar power is now widely used in utilities, businesses, homes, and other applications. It is interesting to note that majority of solar panels are dark blue and black in colour. However, coloured solar panels are also gaining in popularity. So, which colour solar panel is the best for you to buy?

Choosing the right solar panels for your project

Comparing two types of coloured solar panels

First, let’s compare the two most common types of solar panels- black monocrystalline and blue polycrystalline. Black coloured panels are more energy-efficient than blue coloured panels. This means that they require fewer solar cells to absorb larger amounts of solar energy. The advantages of this would be increased solar power generation and conservation of space. Black solar panels also come with a 25-year guarantee and so are well worth the investment. Blue solar panels on the other hand are priced lower and have a relatively low maintenance cost. It therefore can be said that monocrystalline (black) panels are more efficient than polycrystalline (blue) panels, however, this efficiency comes with higher costs. Furthermore, considering environmental factors, blue-coloured solar panels create less waste and generate a lower carbon footprint.

Other colours of solar panels

Other colours of solar panels are available mainly for aesthetic reasons. For example, green-coloured solar panels are recommended for areas surrounded by greenery as they can blend into the surroundings well. Similarly, some buildings may require solar panels of a colour similar to the colour of a building as black or blue panels could be distracting against a building of a contrasting colour. It is true that coloured solar panels come with higher prices and are less efficient. However, solar technology is rapidly growing, and efforts are being made to increase its efficiency and make its availability cheaper.

VEMC, one of the top solar companies in Mumbai, provides solar panel installation in Mumbai. VEMC provides solar o&m services as well. For more information on our products and help selecting the right ones for you, contact us at +91 98199 07445. With over 72 years of industry experience, VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

What are the Basic Reciprocating Compressor Components?

by vemcoblogs -

A reciprocating compressor or piston compressor uses pistons that are aided by a crankshaft. The main function of the reciprocating compressor is to increase the level of pressure in gases.

A reciprocating compressor has several components that aid in the passage and compression of the gas. Each of these components plays a specific role and is equally necessary for the smooth functioning of the reciprocator compressor. 

Let’s take a closer look at the basic components of a reciprocating compressor:

Frame

The frame or crankcase is a sturdy structure that encloses all the rotating components. ELGI air compressor frames are square or rectangular shaped. In Integral Compressors, the frame is fitted to both the compressor and engine-powered cylinders which are driven by one crankshaft. 

Cylinders

Cylinders play a crucial role in containing the air that needs to be pressured. A compressor could have either large low-pressure cast iron cylinders or small high-pressure steel compressors. Cylinders help to keep the reciprocating compressor cool during the compression cycle. Reciprocating compressor dealers might also show you cylinders with replaceable liners that can be changed when damaged or worn out.

Distance piece

The distance piece is an intermediary component that attaches the low-pressure cylinders to the frame of the compressor. Due to the distance piece in ELGI air compressors, the cylinders can be detached if required. A distance piece could have a single, double or extra-long compartment arrangement. 

Piston

The piston is what compresses the gas within the cylinder. It is typically made up of a strong and heavy material that does not react with the gas in the chamber. You might find pistons made from aluminium or cast iron when looking for compressors at reciprocating compressor dealers.

Piston rings

Piston rings are placed around the piston. These rings could be either metallic-like bronze or non-metallic like a fluorocarbon compound. They are subject to friction as they come in contact with the inner walls of the cylinder and might wear out easily. Piston rings might have to be replaced regularly but help to protect the piston from damage due to friction. 

Cross head

The piston is inserted into the cylinder bore with the help of a cross head. Narrow pistons used with a cross head are more efficient as they can accomplish longer strokes. 

Crankshaft

This is what drives the piston. It is attached to the electric motor shaft on one end and to the piston on the other. Higher powered crankshafts are made of forged steel while those operating less than or equal to 150kW are made of ductile iron.

Connecting rod

The connecting rod connects the crankshaft to the piston and enables its upward and downward motion. The connecting rod is typically made of the same material as its corresponding crankshaft.

Valve

The valves of a reciprocating air compressor ensure that the gas flows in only one direction. On one side of the cylinder, there are inlet valves while on the other there are outlet valves. Valves are of three types:

  • Ring valve
  • Poppet valve
  • Plate valve

Bearings

Bearings complete the structure of the reciprocating compressor. They ensure the proper radial and axial positioning of components of the compressor including the crankshaft, connecting rod, and cross head.

If you are looking for reliable ELGI air compressor dealers make sure that you are first clear about the type of compressor you need for the job at hand. For more information on reciprocating air compressors and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of Kirloskar dewatering pumps and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Don’t Get Flooded Out — Opt For The Original Kirloskar Dewatering Pumps This Rainy Season

by vemcoblogs -

What are dewatering pumps?

A dewatering centrifugal pump is typically used to remove water from one site and move it to another. A dewatering pump has a variety of applications in the construction, mining, mill, and municipal industries. A dewatering pump is useful for use in any area that needs to be maintained dry and clean, such as roadways and construction sites. A dewatering pump’s efficient flood control, inland wastewater management, and fast drainage features make it especially useful during the monsoon season. In reality, a dewatering centrifugal pump performs the same tasks as any other pump. The dewatering pump uses an impeller with a blade to initiate and maintain the flow of water, just like a centrifugal pump does. The fluid enters the impeller eye, a tiny area of the impeller. The water flow is then gathered from this location and directed to the diffuser, which is a discharge nozzle with a cone-shaped shape. This is the point where the water’s velocity is lowered and the energy of the flow of the water is converted to pressure energy.

For maximum effectiveness, the water is then evacuated from the pump following the aforementioned procedure at an angle of 7 to 10 degrees.This is the dewatering stage. Electric motors are typically employed to speed up this procedure. Some pumps, though, might employ various motor types. A sturdy and compact design, light weight for transportation, high fluid capacity, and high abrasion resistance are special properties of a dewatering pump that enable the most effective handling of muddy water and slurry.

Why should you go for Kirloskar dewatering pumps?

Kirloskar Brothers Limited provides a selection of dewatering pumps to remove water inundation caused by significant rainfall. These pumps are a great option for draining water-logged areas in residential, commercial, and municipal settings since they are quick to install, simple to use, and function well.

KBL’s pumps are designed using cutting edge technology and are extremely and durable. For the highest quality of performance and reliability, opt for KBL’s range of dewatering pumps particularly in the monsoon season.

For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of Kirloskar dewatering pumps and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For inquiries, contact us at marketing@vemc.co.in.

Why My Air Compressor Is Losing Pressure?

by vemcoblogs -

Air is drawn in through the inlet valve, compressed to the necessary volume, and released through a discharge valve into a storage tank by air compressors. An electric motor typically powers the compression operation. When the system is using a much greater quantity of energy than before, pressure drops will be apparent. It is important to eliminate or reduce pressure drops wherever possible as this will improve the system’s efficiency and help reduce your maintenance costs.

You can reduce or eliminate the pressure drops in the following ways:

Examine Tubing

If your Elgi air compressor system has tubing, it is crucial to do so in order to ensure that the tubes are still airtight. Tubing issues might also be brought on by rust build-up. It’s time to replace the tubing if you notice any rust accumulation or cracks.

Improve the piping layout

Although it has been demonstrated that piping systems older than five years can leak up to 25% of their capacity, many institutions are sluggish to replace ageing machinery. The majority of institutions still employ galvanised iron, also known as “black iron,” for their Elgi compressed air pipe systems even when a more effective option is available.

Look for worn-out hoses

Air leaks could be caused by kinked or worn-out hoses. Regular hose inspections to ensure they’re in top functioning order may help you detect leaks earlier and prevent problems from getting worse. Verify that none of the hoses in your system are positioned so that they are under stress.

System connections should be taken into account. Each connecting piece needs to be accurate in size and tight. If any of your connection points are unnecessarily convoluted, it might be time to redesign your system with a more straightforward strategy in mind.

Check Regulators

The pressure regulators’ settings could be the source of the pressure drop and energy rise. You can try to reset it, but if the problem persists, it might need to be replaced.

Replace Lubricators

The lubricators on your air compressor must correspond to the system’s actual flow rate. They might need to be altered if they are not operating properly within the constraints of your system.

Filter upkeep or replacement

After leaks have been found and addressed, it’s crucial to take action to stop further breaches from developing. Leaks caused by dust, corrosion-causing moisture, and the accompanying pipe sludge reduce efficiency and raise the possibility of failure or end-product contamination. Regular system maintenance not only minimises risk but also stops new leaks from developing. The quality of compressed air is ensured, and pressure drops are avoided through routine filter changes.

VEMC is an authorized dealer of Elgi air compressors and provides end-to-end solutions for all your industrial energy requirements. Guided by more than 72 years of industry expertise, we aim to offer you specialized support in this space. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. Please feel free to contact us at +91 98199 07445, and we will be happy to assist you.

Role Of O&M In A Solar Plant System: Everything You Need To Know

by vemcoblogs -
New business models for operations & maintenance - pv Europe

With rapid development in solar technology, the need to ensure the proper and efficient functioning of a solar plant system is more important than ever before. Solar O&M (operations and maintenance) identifies and solves issues in the functioning of solar plant systems. Think of it this way: Your household appliances like the light bulbs, water filter, and/or air conditioner, require regular servicing/replacement whenever problems in their functioning occur. Similarly, solar plant systems have long life spans and require regular maintenance.

So, what does solar O&M involve?

1. Metal roof checks

They are conducted to ensure that there are no cracks or cuts in the roof of the solar installation, the solar module installation roof extensions are securely fastened and waterproof, no water is pooling or blocking the roof, and drainage is sufficient.

2. Ground Mount installation checks

They are conducted at the ground mount system’s base, to ensure that there is no ground erosion. Furthermore, they ensure that under the array, there shouldn’t be any indications of an animal infestation. They also check for trash or waste underneath or close to the solar plant system.

Should solar EPCs offer solar O&M services or outsource them?

Your solar company should consider offering solar O&M services if it possesses the appropriate core systems, operating systems, and management. An obvious benefit of offering solar O&M services would be increased revenue via the solar O&M services over the 25-plus years lifespan of each solar panel system. This can be done if your workforce has personnel with strong engineering capabilities as data analysis plays a major role in identifying problems. Furthermore, procedures such as quality control measures and the creation of extensive information bases will be key factors to consider before setting up solar O&M service for your business.

However, by contracting with an O&M specialist, you can use a business that is solely dedicated to providing those services. Outsourcing O&M can also allow your solar EPC company to focus on its main operations. One potential downfall with this is that you will be putting your company’s reputation in the hands of another company.

How to find an O&M company?

There are numerous ways in which contracting businesses and external O&M partners may establish working partnerships. A solar contracting business may use an O&M provider as a subcontractor. It’s crucial to find an O&M strategy that fits the unique goals and capabilities of your organisation, including what makes the best financial sense.

VEMC, one of the top solar companies in Mumbai, provides solar panel installation in Mumbai. VEMC provides solar o&m services as well. For more information on our products and help selecting the right ones for you, contact us on +91 98199 07445. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Five Benefits Of Upgrading Your Air Compressor

by vemcoblogs -
Upgrade Your Air Compressor to Save Money and Energy

Industries of today are leaning towards initiatives that can reduce carbon footprint and are generally more sustainable for long term use. But when a business considers upgrading its air compressor system, it may be daunted by the initial costs. However, the benefits of upgrading can often far outweigh these. Let’s take a look at five advantages of making the move:

High return on investment

A major benefit of upgrading your air compressor is the resulting return on investment. Most often, the return on investment of upgrading is higher than the cost. This might be in the form of energy savings and other efficiency-increasing benefits.

Significant energy savings

Another huge advantage of upgrading your air compressor is the savings on energy that it yields. On average, the costs of electricity account for a whopping 80% of total costs. An up-to-date system runs much more efficiently than a worn down one and hence, leads to a significant reduction in electricity bills. This way, the upgraded system makes up for the initial cost rapidly.

Higher uptime and reliability

Air compressors, like most other systems, require maintenance from time to time. However, while maintenance takes place, the system will experience downtime. The higher the downtime, the more the possibility of losing revenue. Systems that are upgraded as needed face less downtime. Additionally, they have lower chances of breaking down and are much more reliable for regular operations, helping you to minimize production losses.

Avail of government incentives

Most governments including India’s Bureau of Energy Efficiency, have introduced initiatives to cut down the use of energy by energy-intensive industries. Called PAT Cycle VI, the Indian government offers incentives if your business adopts equipment that consumes less energy to operate. This also serves to increase your return on investment while reaping the benefits of this act.

Better health and safety for everyone at work

Upgraded air compressor systems also improve the environmental working conditions of your site. By drastically enhancing the quality of the air at work, your employees’ health and safety will be protected. As a result, they will fall sick much less than before, which means they will probably take fewer days off from work, thus increasing their productivity.

Overall, upgrading your air compressor is a step in the right direction. Consult an expert to review the health and status of your current system. If it needs an upgrade, you will now understand why getting it is a prudent decision.

VEMC is an authorized dealer of Elgi air compressors and provides end-to-end solutions for all your industrial energy requirements. Guided by more than 72 years of industry expertise, we aim to offer you specialized support in this space. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. Please feel free to contact us at +91 98199 07445, and we will be happy to assist you.

Why Should You Purchase A Dewatering Pump With A Control Panel?

by vemcoblogs -

The control panel of a pump is used to automate the mechanics of motor control applications in water-based systems. It includes power components that determine how the pump motor works as well as several devices for operator control. There are also other sensors that help automate the machinery. 

A majority of the time, pump control panels are for use outdoors. In these cases, they are enclosed by a protective layer that allows you to install the panel near a supply of water such as a well so that there is no risk of water damage to it. This is why it is very helpful to buy a dewatering pump with a control panel.

A pump control panel comes in various types and has different features. They can be pre-packaged, for heavy-duty or medium-level use. They can be single-phase, three-phase, duplex, or simplex control panels. They come in different current ratings and voltages. For a dewatering pump, you must choose a pump control panel that serves the purpose adequately.

Determine whether you want your dewatering pump to be used in harsh industrial conditions and the scale at which you plan to use it. These factors will help you select the right pump control panel for it. 

For dewatering purposes, you will probably have to use a pump that can drain waterlogged pits, floods, or entire floors in your industrial site. When you use it is also a significant factor. For example, draining floods in the monsoon will be a heavy-duty job, so it is important to take cognizance of this. The control panel you choose must support these operations properly by protecting the pump from water and other damage at all costs — its main function. It must be designed in a sturdy way that will enable it to hold up to the task. 

Look for a control panel that is easy to install and has an entry point at the bottom for the times that the power supply is running underground

After you have identified your needs and observed the environment where you require the pump control panel, you will be ready to select a suitable control panel. Note that if a pre-packaged pump control panel will not meet your needs, you can always get a customized pump control panel tailored according to your preferences.For more information on industrial pumps, motors, and other equipment, please contact us at +91 98199 07445. We would be glad to help you find the best match for you based on your requirements. VEMC is a Kirloskar authorised dealer and provides complete project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Is Your Construction Site Safe? Do You Have A Proper Dewatering Solution?

by vemcoblogs -

Dewatering of a construction site refers to the process of water removal from pits or excavations to create a dry base where work can take place. If there are trenches filled with water or floods, the site will be unsafe and unsound to operate on. This is why dewatering pumps are used to drain these water-logged areas with a high water table or insufficient slope to make the site a more conducive workplace. 

Dewatering Pump Considerations for Shaft Construction

Another major factor when dewatering a site is to ensure that the water is discharged safely at an appropriate location, preferably into a wetland, lake, or storm sewer. Otherwise, there may be risk of problems like soil erosion and instability.

A Checklist of Precautions to Take When Dewatering

  • Do not pump water directly into slopes
  • Discontinue dewatering if you notice any signs of erosion or instability
  • Ensure that dewatering channels are stable and covered with protective vegetaion or grass if possible
  • Do not dewater when there are heavy rains in progress
  • Do not directly discharge water that has been contaminated with chemicals or grease without separating them

Dewatering Pumps for your construction site

So how can you select the correct dewatering pump for your needs? Let’s take a look at different types of dewatering pumps and their benefits to get a better idea.

Self Priming pumps

As the name suggests, a self-priming pump has a special built-in mechanism that enables it to prime itself without manual intervention. They also come with a flood-control feature for quick dewatering and wastewater management. They can be used for frequent pumping operations and use less power and time to run than other centrifugal pumps. They are safe to operate and are the perfect choice for the monsoon.

Eterna CW/BW series

The Eterna CW/BW series of sewage dewatering submersible pumps are another great option. They can remove stagnant water from the basement, underground parking, and garages. These pumps drain accumulated stormwater during the monsoons, empty water tanks and pits, and remove wastewater from kitchens, hotels, clubs, and surplus water from sumps.

Auto prime pumps

An auto prime pump can provide a safe, efficient, and cost-effective solution for pumping larger liquid volumes. It is portable, simple to use, sturdy, and ideal for pumping water when suction is difficult. It can also be used to pump a variety of liquids (of different viscosities) apart from water, such as slurry. Auto prime pumps are useful in a vast variety of ways such as in groundwater control, sewage over-pumping, wellpoint dewatering, flood relief, mine dewatering, pipe relining, industrial sludge pumping, marine ballasting, tank sediment clearing, and emergency dewatering services.

Cutter pumps

Cutter pumps are designed to process heavy industrial waste and raw sewage material and to classify general wastewater types. The way they have been built eliminates any chances of clogging that is usually caused by oversized particles and objects like plastic bottles, aluminum cans, ropes, cables, fabrics, and all flushable products.

Cutter pumps can be used to drain sewage and wastewater from buildings and kitchens, and to move sewage and wastewater between water treatment facilities of factories and commercial sites.

At VEMC, we provide all the above types of dewatering pumps, so you can take your pick from any series that suits your requirements best for the monsoon season.

Preventing Water from Affecting Your Site

If you know that the soil in the area is less permeable than usual, you can try to cut down on the dewatering process by separating the layer of soil that is low in permeability from other sources of water. Slurry walls, sheet piles and grout curtians may prove useful alternatives to keep out water from coming into the construction base. Although doing this will probably not eliminate the problem completely, it comes in handy when the water table is high. You may still have to dewater the area to remove residual rainfall, but it is advisable to conduct a comprehensive engineering analysis to determine how this process will affect the other areas. For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of Kirloskar dewatering pumps and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For inquiries, contact us at marketing@vemc.co.in.

How Commercial Solar Can Become The Essence Of Businesses

by vemcoblogs -

If you own a business, you are probably familiar with rising electricity costs. Switching to solar energy offers many benefits that can help you override ride. Let’s look at some of the advantages that commercial solar can provide to your business:

Reduce Overhead Costs 

A huge benefit of installing solar is the resulting elimination of overhead costs of energy. On average, you can save about three-quarters of your electric energy costs by making this transition. Moreover, you will have access to a consistent energy supply that is clean and reliable.

Sustainability and Longevity 

In the years to come, industries will be steadily less dependent on costly fossil fuels due to more regulations on emissions from petrol and coal. Clean and green energy that is environmentally sustainable will be the order of the day. You can make the switch to renewable solar energy and reap the benefits from now.

Energy Independence

Changing to solar energy also gives you independence from commercial sources of electricity, so despite what happens to the grid, you can avail of your own supply whenever you need it. Power failures and other contingencies that cause downtime will no longer be an issue. With solar power, you can also choose to store electricity through a battery system. This will give you a backup source of power during the night or in low light.

Tax Benefits

Governments tend to provide enormous tax rebates and financial aid for businesses using renewable energy. This can be a huge relief and cut down on your overall costs substantially. Look up what the regulations in your state or country are, and make a decision accordingly.

Long-term Financial and Environmental Returns 

Although the cost of solar panel installation may seem high at the outset, it is an investment that yields exponential benefits over the long run. Be it financial or environmental, costs keep declining significantly in the coming years when you choose to use solar energy. In this regard, solar power provides very high returns on investment while keeping your business sustainable in the long term. What’s more, more and more consumers are leaning toward brands with green practices, so this can boost your brand image too.   

You can consult an expert in solar power installation among the top solar companies in Mumbai to ensure a smooth installation.

VEMC is a well-established solar power plant company and a pioneer in the field of electromechanical engineering products, allied equipment, and services. VEMCO Solar is a market leader in solar solutions — be it solar plant erection, procurement, commissioning, net metering, or electrical connections. If you have any requirements in this space, please reach out to us at +91 98199 07445, and we will be happy to provide you with customized support and services.

Unveiling the Taloja APOEM

by vemcoblogs -
Unveiling the Taloja APOEM

VEMC is thrilled to announce that the Taloja APOEM (Applied Pump Original Equipment Manufacturer) pump testing facility is all set to begin manufacturing and testing the pumps in accordance with industry standards.

Let’s take a look at what is in store:

The APOEM testing unit consists of pump assembling, alignment, and dismantling units. The components of the pump are put together during the pump assembly process. And during the alignment procedure, the pump components are brought into an alignment. It is during the dismantling procedure that the components of the pump are separated.

At the pump testing platform, the pumps must be tested after complete assembly in order to evaluate their performance properly. VEMC performs pump testing on a state-of-the-art testbed that was specially designed to meet the requirements of the pump OEM market.

The Lathe machine is used to rotate a pump to perform various operations such as turning, facing, knurling, grooving, and other movements.

Further, the vertical dynamic balancing machine helps to do the impeller balancing and trimming tasks according to the reading. It balances the unbalanced impeller and grinds the unbalanced part.

At the pump paint booth, the pumps are painted in the standard colours of red or blue using the spray painting method. After they have dried, the DFT of the paint is checked as a part of the final inspection.

The newly painted pumps are then packaged in a corrugated box, loaded in a lorry, and prepared to be sent to the customer.

We have planned each activity meticulously. We’ve also established Standard Operating Procedures as the guidelines to be followed while carrying out each task, in order to ensure optimal performance and safety.

VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. We are a well-established industry leader and have been authorized Kirloskar pump dealers since 1950.

Today, we are excited to offer you an extensive range of state-of-the-art products and services. These include physical pump inspection, assembly, witness testing, performance assurance, and more. With decades of industry experience, we guarantee you superior services with shorter delivery times post dispatch.

We continue to provide you with top-quality products and services and hope to strengthen the trust you built in us.

Methods, Tips & Precautions for Construction Dewatering

by vemcoblogs -

Dewatering is the removal of water, where it is drained out by pumping from a particular location. Basically, dewatering provides a dry foundation to work on by reducing the ground water table of the site. Whether you are constructing, running sand, or repairing sewers, dams, buildings, tunnels, or a basement, dewatering can prove very useful.

Choosing the right method for your project is very important. There are four main methods of dewatering — the well point method, eductor wells, open slump pumping, and deep well point method. Let’s take a look at them.

Well Point Method

In the well point method, the groundwater is channelled by the pump through the header pipe before getting discharged. This is a fairly, flexible and cost effective method under a wide variety of soil conditions.

Educator Well

This dewatering method is a lot like the well point system, but instead of a vacuum, high-pressure water is used to draw water into the well points. This method can be an effective in soils that are less permeable.

Open Slump Pumping

In the open slump pumping method, slumps and drains are constructed at one or more points of the excavated pit. These then collect the groundwater. This is one of the most convenient and cost-efficient methods.

Deep Well Point Method

The deep well point method is appropriate for a deep excavation when a large amount of groundwater needs to be removed.

Precautions to Take in Dewatering

  • Make sure to conduct the process under special supervision and look out for any signs of instability or soil erosion.
  • Do not pump the water directly into slopes.
  • Used a wooded buffer if you can.
  • Choose an appropriate area to discharge the water, ideally a forest buffer zone.
  • Ensure that the channels used for dewatering are stable and covered by vegetation or grass if possible.
  • Avoid dewatering during heavy rains.
  • When removing water that is contaminated with chemicals, grease or oil, do not discharge it directly. Use an oil-water separator before disposal.
  • Make sure you have all the relevant permits and licenses for dewatering before discharging water.
  • Check and verify the state of the water table at the location of dewatering. If it is too close to the surface, the plan may not work.

VEMC, a Kirloskar authorised dealer in India, supplies industrial water pumps in Mumbai for different industrial applications. We offer a diverse range of pumping solutions including water pumps. For more information on our products and assistance selecting the right ones for you, please reach out to us at +91 98199 07445. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Opt For Kirloskar Industrial Valves – Quality Matters!

by vemcoblogs -

Industrial valves are a critical part of the process industries used to regulate the flow of the media within the system. They are designed with the sole purpose of controlling the inflow and outflow of water, powder or slurries within the system. There are various types of valves available even for isolating the flow and diverting the flow. These valves are categorised based on the specific need of the industry. Whatever the need is, it is ultimately the quality that matters when it comes to industrial valves. Since the presence of an industrial valve can prove to be of great use, it becomes important to find valves of the finest quality suiting your purpose. Kirloskar valves have stood the test of time and have been regarded as the best across different industrial segments. Let’s look at why Kirloskar valves are top-rated.

Why choose Kirloskar valves?

  • Variety of options to choose from

There are a wide variety of valves available ranging from 50 mm to 400 mm depending upon their application in the industry. While ball valves and gate valves are used mainly for isolating the flow, globe valves are designed for flow control. Kirloskar offers a vast portfolio of industrial valves catering to every purpose.

  • Manufactured in accordance with national and international standards

These valves are designed in line with the best-in-class standard regulatory guidelines. This guarantees the safety of the product in its application without loss of life or damage to property. Backed by ISO 9001 certification, it is better placed in terms of quality assurance and safety.

  • Suited for every industry

These valves are quite versatile and are built to perform various functions based on the demand of the industries. It is used in diverse industries including water and sewage treatment, mining, electricity production, agricultural irrigation, oil, gas, and petroleum processing, food processing, chemical and plastic manufacture, and many more. Kirloskar valves are known to meet every set of requirement of these industries.

  • Customised as per your need

Customisation is possible with Kirloskar valves which makes it a valuable asset for industries. These valves can be manufactured in both cast iron as well as cast steel on the basis of particular requirements. The functional design of these industrial valves can change and be tailored to the needs of the customer.

  • Top manufacturer of all kinds of valves

Kirloskar is amongst the leading manufacturers of industrial valves with a large product line. It has consistently been at the forefront of research and innovation with years of experience in the designing and manufacturing of fluid management systems. Trusted by many across the globe, Kirloskar is considered to be a world-class manufacturer of industrial valves.

VEMC is an authorized Kirloskar butterfly valve dealer. For more information on industrial valves or any of our products, please contact us at +91 98199 07445. We would be happy to assist you in finding the right products and services based on your requirements. As one of the leading valve dealers in the country, VEMC provides seamless end-to-end services to its clients. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

What Type Of Oil Should You Put In Your Commercial Screw Compressor?

by vemcoblogs -

Just as parts of your car and other appliances need to be lubricated in order to perform properly, so does your air compressor. But how can you tell what kind of oil is suitable for your air compressor, particularly a commercial screw compressor? To understand this, let’s first take a look at the role of air compressor oil.

Air compressor oil is a lubricant that helps to reduce the early wear and tear of air compressors. It can either be synthetic or natural and varies in characteristics like makeup and viscosity. It is important to note that air compressor oil is different from motor oil. For one, the latter contains detergent and much more carbon and sulfur.

Apart from lubrication, the benefits of using air compressor oil are many:

1. Absorbs heat

The oil keeps the air compressor at a cooler temperature by soaking in the heat that is emitted.

2. Resisting oxidation

The additives present in air compressor oil help keep the oxidation and acid formation processes at bay.

3. Improves longevity

The additives in air compressor oil also play a role in lengthening its shelf life, keeping the components of the machine protected when in standby mode, and increasing the compatibility of the oil with various conditions.

4. Stands up to the cold

Air compressor oil remains viscous even in cool temperatures, unlike many other lubricants.

The two main types of air compressor oil are standard and synthetic

  1. The standard type of air compressor oil contains a mineral oil base. This makes it cheaper than synthetic and is advisable for light or medium-duty and those who need not use their compressors continuously.
  2. On the other hand, synthetic air compressor oil contains a heavily processed and refined synthetic base. As a professional who runs an air compressor more than thrice a week, this is a suitable option for you. What’s more, synthetic oil keeps the air compressor functioning smoothly and with little to no noise. It also does a good job of preventing it from overheating.

For commercial screw compressors, it is best to use synthetic oil. These do not contain additives or sulfur that can often produce an unwanted buildup on the valves. They are also consumed at a slower rate than the standard kind, help to prolong the life span of the compressor, and stay cooler during operations. What’s more, they create fewer deposits of sludge and carbon that can adversely affect the performance of the machine, and produce air discharge at lower temperatures than standard oil. Synthetic oil also makes for safer operating conditions as its ignition temperatures are much higher than standard oil.

Suffice to say, synthetic oil is the best choice to keep your commercial screw compressor performing optimally.

ELGi Air Lube Oil provides an effective solution to suit various applications and work environments. You can choose this carefully formulated oil as a reliable way to meet your needs in different operating conditions.

VEMC is an authorized dealer of Elgi air compressors and provides end-to-end solutions for all your industrial energy requirements. Guided by more than 72 years of industry expertise, we aim to offer you specialized support in this space. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. Please feel free to contact us at +91 98199 07445, and we will be happy to assist you.

The Significance Of Remote Monitoring Of Solar Plants & VEMC Solar’s Cutting-Edge Technology Offering

by vemcoblogs -

For a solar plant to run smoothly and give you its best output, it is important to monitor it properly. The system needs to be adequately equipped to work effectively. Excessive shade, dust or dirt, and damage to its parts can take away from this, and you need to make sure that such issues are identified before they become severe. Watching the solar system carefully helps prevent these issues from affecting its functioning. Essentially, the solar power plant needs to be supervised to detect a breakdown and optimize its overall operation.

A remote solar monitoring system can analyze how much energy the solar plant is consuming and generating, optimize energy consumption and several parameters of performance, and supervise the overall operation and maintenance of the parts of the solar plant. Solar inverters send out information about the solar system’s performance, and the remote monitoring system uses this data to interpret how well the solar plant is working.

There are several benefits to leveraging a remote monitoring system for your solar plant. You do not need to station someone physically at the site and subsequently, save labour and other operational costs (OPEX). You can also access the information provided by the remote monitoring system on any device such as smart phones and desktops. It is convenient, and the Covid-19 pandemic especially highlighted the importance of a good remote monitoring system for your solar plant. During a government-mandated lockdown, there is no possibility of deploying more people at your work site. However, it remains crucial to select a remote monitoring solution properly before adopting it.

VEMC Solar provides a cutting-edge solution when it comes to remote monitoring for your solar plant. It uses Internet-of-Things and weather sensors to conduct a thorough examination of your system. As well, it checks the peripheral parts related to the WMS system for any damage to ensure its proper functioning. It allows you to keep the cleanable parts of the WMS free of dirt. What’s more, it enables you to check all the connections well to prevent wire or power cuts.

VEMC’s remote monitoring solution offers a hassle-free way to manage your solar plant from afar and help keep it functioning in pristine conditions. An efficient remote monitoring system is a good investment to maintain a high performance ratio, avoid unnecessary breakdowns, and keep your business running smoothly.

VEMC is a well-established solar services company that provides comprehensive project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For more information on our products, feel free to contact us at +91 98199 07445. We would be happy to assist you in finding the best match, based on your requirements.

Redefining the Value of Solar Energy for Businesses Post-Pandemic

by vemcoblogs -

As India continues to make headlines for housing a staggering 17 of the 20 most polluted cities in the world, switching to using renewable solar energy as the predominant source of fuel gains more and more prominence. Although electric vehicles are gaining in popularity on Indian roads, it may be a while before this becomes the mainstream practice in the country. The government is working on creating and implementing more sustainable policies that industries will need to adhere to in order to reduce carbon emissions and pollution.

How manufacturing Industries can reduce their cost of operations post Lockdown through Solar energy at zero cost??? | Solar Panel Installation Company in Mumbai | Visol India

Lower costs as many businesses suffered losses during the pandemic

Adopting cleaner renewable energy like solar has become even more relevant since the Covid-19 pandemic. The long-term costs of energy sources like wind and solar are significantly lower than fossil fuels and could benefit businesses that have suffered losses brought about by the pandemic. India is an extremely price-sensitive region so this is a major factor to keep in mind. What’s more, tariffs have fallen drastically since 2010, so it would make sense for industries to adopt solar energy on a wider scale in a bid to combat the effects of climate change. Although certain factors like a cutback on trade with Chinese factories have driven up the price of solar photovoltaic (PV) modules slightly, this is only temporary and not very likely to last in the long term. In fact, solar still remains the cheaper option for industrial and commercial businesses. What’s more, innovative technology in this regard continues to advance rapidly, signalling a further reduction in costs.

Catering to environmentally conscious customers

Additionally, the conversation around sustainability and renewable energy has extended into the realms of regular consumers today who are much more conscious of the choices they make when it comes to environmental responsibility. More and more consumers are leaning towards brands and businesses that adopt renewable energy and cleaner environmental practices. Even at home, many people are looking to install solar panels on their rooftops for greater financial savings in the long term, as well as having the satisfaction of making a more responsible choice.

Creation of jobs

The creation of employment opportunities is another key factor for corporations and the government to consider switching to solar energy as a prevalent practice. The growth of the solar energy sector has provided a minimum of 50 jobs per 1 to 2 MW of solar installations.

Climate change crisis and the need for renewable energy

As the climate change crisis takes a bigger toll internationally, there is pressure on all countries to make greater efforts to reduce their carbon emissions to protect the environment for future generations. The government is looking for ways to incentivize the adoption of solar energy, which means that there is likely to be a further decrease in costs and an increase in financial and social benefits for both consumers and businesses. This is also resulting in more awareness of the topic, with more parties willing to conserve the planet and contribute to a greener future. Indeed, switching to solar energy is an easy way to do this.

VEMC is a well-established solar power plant company and a pioneer in the field of electromechanical engineering products, allied equipment, and services. VEMCO Solar is among the top solar companies in Mumbai and a market leader in solar solutions — be it solar plant erection, procurement, commissioning, net metering, or electrical connections. If you have any requirements in this space, please reach out to us at 022-43436655 or marketing@vemc.co.in, and we will be happy to provide you with customized support and services.

Watering VS Dewatering Pumps: The Basics

by vemcoblogs -

What is a water pump?

Water pumps are mechanical devices used mainly to transfer water from one place to another through a motor converting rotational or kinetic energy into hydrodynamic energy (for fluid flow).

Water pumps usually have three primary parts. These are an inlet, a pump system, and an outlet.

The water gets drawn into the pump from the inlet side when a difference in pressure forms within the pump system. The water is led from an area of high pressure to an area of low pressure, which is then used to move the water to the side of the outlet through the pump, then into a hose, and finally towards the water tank.

What are the uses of a water pump?

Applications of a water pump range from irrigation in agricultural farming systems to water extraction in construction sites. They can also be used in supplying water to residential, commercial, or industrial sites.

What is a dewatering pump?

A dewatering centrifugal pump, just like the name implies, is mainly used to remove water from a particular place and move it to another location.

A dewatering centrifugal pump functions just as any other pump does. It uses an impeller with a blade to begin and continue the movement of the water. The water goes into a smaller part of the impeller called the impeller eye. The flow of the water is then collected from there and directed to the diffuser, which is a conical-shaped discharge nozzle. This is when the velocity of the water is reduced and the energy of the water flow is changed to pressure energy.

After the process described above, the water is then removed from the pump at an angle of 7 to 10 degrees for optimal efficiency. This is the stage of dewatering. To help this process along, mostly an electric motor is used. However, some pumps may use different types of motors.

What are the uses of a dewatering pump?

A dewatering pump finds several applications across various industries including construction, mining, mills, and municipal operations. Any place that needs to be kept dry and clean, such as roads and worksites, will benefit from having a dewatering pump to work smoothly with. During the monsoon season especially, a dewatering pump comes in extremely handy thanks to its effective flood control, groundwater removal, inland wastewater management, and prompt drainage functions.

For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of both Kirloskar watering and dewatering pumps and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For inquiries, contact us at marketing@vemc.co.in.

How Can Storage Enhance Your Solar Rooftop Project?

by vemcoblogs -
How Can Storage Enhance Your Solar Rooftop Project?

Although the benefits of switching to a more sustainable renewable energy like solar are quite well known in India by now, what is less talked about are the virtues of storing solar energy for use in the future. Despite the cost of energy storage sometimes continuing to be a barrier, such as in the case of using Li-Ion batteries for the purpose, there can also be commercial benefits to the practice.

You can meet all your energy needs completely with solar storage

In a state where tariff rates are high, it would make sense for a factory using solar energy to maintain the solar capacity below the contract demand. If 20 to 50 percent of the total energy requirement can be met by consuming energy generated by the rooftop solar installation, the entire 100 percent can be met by combining both this as well as the energy storage to keep it cost-efficient even at peak hours of usage like the afternoons and evenings.

You can increase financial savings significantly

Storing solar energy for later use can reap 20 to 30 percent in financial savings for clients. What’s more, this can be provided in the OPEX financial model too. For those clients that are unable to install more than 1MWp of solar panels through net metering, adding a solar energy storage component with battery storage can make up for it.

Ramp up/down demands for thermal power can become more gradual

Solar capacity firming is a concept where a solar installation is operated along with a thermal power plant. The fluctuations in solar energy output call for abrupt changes in balancing the demand for thermal power. Not only does this put pressure on the thermal power plant and result in inefficiency, it can also incur penalties or a higher tariff. By storing energy, this can be smoothened out and prevented.

A solution for industries using batch production

For industrial applications which require batch processes to be run with an online UPS, solar energy storage provides an alternative solution. Additionally, it can even be stacked up for several different applications even without using solar.

Cleaner and cheaper alternative to diesel generators

Storing solar energy is a far more efficient and sustainable solution than using conventional diesel generators which can cause pollution and drive up carbon footprint.

With rapidly improving technology and gradually reducing costs, solar energy storage can become the predominant solution across industries in the near future.

VEMC is a well-established solar services company that provides comprehensive project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For inquiries, contact us at +919819907445.