VEMC-Blogs

Author: vemcoblogs

Minimum Efficiency Index-An Important Criteria for Pump Selection

by vemcoblogs -

Minimum Efficiency Index (MEI) is one of the most widely used parameters in the pumping industry. To put it simply, MEI is the measure of a pump’s efficiency. VEMC is a top-notch Kirloskar Authorised Dealer 

In This Blog, We Tell You All You Need To Know About Minimum Efficiency Index.

Definition Of Minimum Efficiency Index

As mentioned above, Minimum Efficiency Index or MEI is a measure of a pump’s energy efficiency. It has been expostulated by the European Committee for Standardization in 2015 under the standard EN 16480. This document provides an elaborate method to calculate the MEI and also set a threshold which pumps had to achieve before being commercialised.

Importance Of Energy Efficiency

Pump efficiency simply indicates how well a pump is able to convert electrical energy into pumping energy. It is naturally preoccupied with reducing the wastage of energy as much as possible. This wasted energy can manifest in undesirable forms such as heat and noise.

From the business point of view, however, greater efficiency means more savings! Inefficient pumps waste electricity in pumping the fluid, causing relatively higher consumption of units. With energy costs rising the world over, this is the last thing that a highly competitive business would want.

Besides, inefficient pumps also tend to have more wear and tear and their maintenance costs rise rapidly as they age. This also means more spare parts to repair the pump every year creating another drain on revenues.

Factors affecting MEI

As any Kirloskar water pump dealer will explain, a number of factors affect the efficiency and thus MEI of a pump. 

  1. Overall system design and type of the pump
  2. The efficiency of the pump components and spare parts
  3. Repairs and maintenance regimes of the pump
  4. Age of the pump
  5. The efficiency of pump control
  6. Medium being handled by the pump (liquid, semi-solid or solid)
  7. Wear and tear of the component parts

Standardization of MEI

In 2015 the European Committee for Standardization set the minimum threshold for efficiency at 0.4 under Standard EN 16480. Pumps below this threshold would not be allowed to be sold. After this threshold was established, 40% of pumps being sold in Europe before 2015 had to be withdrawn from the market. The Standard EN 16480 provides an elaborate methodology to measure MEI including errors, uncertainty and tolerance levels.

Pump Selection Based on MEI

The minimum MEI threshold as already mentioned is 0.4. However, 0.7 is considered to be the highest MEI value and any pump exhibiting this level of MEI at a reasonable price is surely a great deal. Before purchasing a pump, ask your Kirloskar Authorised Dealer its MEI value.

Benefits of Using MEI

Given the thorough procedure that is followed to calculate MEI, it is the most reliable litmus test for pump efficiency. Greater MEI indicates higher efficiency levels, lower energy wastage, lower electricity costs, and more sustainable business overall. It also acts as a certificate and culls those pumps from the market which are low-grade, thus offering the consumer only the highest standard product.

VEMC is the leading Kirloskar Authorised Dealer with a vast experience in electromechanical products and services. For more, call us on 022 43436655 or email us at marketing@vemc.co.in.

Why the Performance Witness Test is Important for Centrifugal Pumps

by vemcoblogs -

Performance witness test is the procedure to establish the integrity of a pump and keep a record for future reference. It is necessary to ensure the pump meets industry standards and is compliant with various norms and regulations. Very often some technical snags and issues also surface during a performance witness test. 

VEMC is the leading Kirloskar Pump Distributor based out of Mumbai

In This Blog, We Explain Why A Performance Witness Test Is Important For Your Centrifugal Pump.

Verification Of Design Specifications

A performance witness test enables a user to verify first-hand the various design specifications of the pump, as promised by the supplier. The data generated during the test could be plotted on a graph to ascertain whether the pump is performing satisfactorily within the expected limits. The pump must be run long enough in order to stabilise it and test it at raised temperatures.

Detection Of Defects And Malfunctions

As any Kirloskar pump distributor will explain, testing the mechanical integrity of the pump is another important reason to carry out a performance witness test. This ensures that the pump operates satisfactorily with no defects or problems at higher temperature and vibration levels. During the test, the pump is checked for possible leaks from parts such as gaskets and seals. 

Identification Of Operational Problems

Data is plotted to identify any possible problems while running the pump. Operational issues such as misalignment, or their symptoms such as unexpected vibrations or excessive noise can be identified and corrected once the pump is put through a thorough performance witness test. Your Kirloskar pump distributor most likely will also provide pump AMC services and can be of great help in this regard.

Determination Of Energy Efficiency

A performance witness test culminates in the drafting of statistical reports which help determine the efficiency of your pump. The performance curve for instance has energy curves and efficiency curves among many others. These curve helps identify any efficiency-related issues such as overconsumption of electricity.

Documentation Of Performance

One of the most significant outputs of performance witness tests is the documentation of results. This can be of great value for future reference, especially in case of a pump breakdown, poor performance, or reduced efficiency. In other words, this acts as a medical history of sorts for your centrifugal pump!

Compliance With Industry Standards

Your centrifugal pump must comply with a number of industry standards which mostly signify optimum performance and efficiency. Some of these industry standards are:

  • Hydraulic Institute (HI) “vertical pump tests”, ANSI/HI 2.6-1994
  • ASME Power Test Codes (PTC) 8.2-1990
  • American Petroleum Institue (API) Standard 610
  • HI “Centrifugal Pump Tests” ANSI/HI 1.6-2000

If you are looking to get your centrifugal pump performance tested, get in touch with VEMC today. We are the leading Industrial Water Pumps Dealers In Mumbai and have a proven track record of excellence in AMC services. We take pride in being the most reputed Kirloskar Pump Distributor across the country. Give us a call at 022 43436655 or email us at marketing@vemc.co.in.

Five Ways to Maintain a Centrifugal Pump

by vemcoblogs -
Centrifugal Pump

Maintaining your centrifugal pumps can extend the life of your pumps, reduce operation costs and minimise the chances of a sudden breakdown. With proper maintenance, you are also able to keep a record of all the problems arising in the pump which can help you zero in on future problems easily. VEMC is the leading Industrial Water Pump Dealer in Mumbai.

In This Blog, We Take You Through 5 Ways In Which You Can Ensure Comprehensive Maintenance Of Your Centrifugal Pump. 

1. Proper Lubrication

The failure of bearings is mostly caused by lubrication or the lack of it. Make sure you are lubricating the pump just enough. Over-lubrication can be as harmful to the pump as under-lubrication by creating solids on the bearings and making them run at higher temperatures.

2. Regular Inspection

Make sure you are regularly checking the pump for leaks, excessive vibrations, lubrication, and discharge pressure. Maintain a log register of your inspections and note any remarkable changes or faults. This way you can ensure proper upkeep and identify the problem instantly in case of a breakdown.

3. Control The Pump’s Operating Conditions

While the pump is working, a number of parameters like temperature, pressure and vibrations need to be kept under check. Usually, a pump will exhibit a rise in temperature while operating but watch out for overheating to prevent damage to parts. Likewise, determine the optimum flow range of your pump (represented by parameters like BEP, POR and AOR). As much as possible, make sure that your pump doesn’t operate beyond this acceptable range. 

4. Proper Alignment

Misalignment of your centrifugal pump can cause a number of problems like greater wear and tear, leakage, excessive vibration, noise, higher maintenance costs, lower energy efficiency, and even early failure. These issues can be avoided by ensuring the proper alignment of your pump.   For this, station your pump on a solid foundation which is at least thrice the mass of your pumping system. Affix the pump with cement grout or epoxy to eliminate any movement and misalignment during operations. 

Besides, monitor the shaft alignment of your pump regularly as well, to avoid any disproportionate stress and strain. In case the pump is functioning at a higher temperature, the likelihood of thermal expansion will demand greater attention to pump alignment.

5. Regular Maintenance

All said and done, regular maintenance of your centrifugal pumps is absolutely indispensable. While this may seem like an annoying overhead on your operations costs, it actually helps save you from a sudden breakdown which may cause longer downtime and serious business losses. Setting up a comprehensive preventative maintenance regime along the lines suggested by your dealer can contribute to longer pump life, better efficiency and reduced downtime. As the top Industrial Water Pump Dealer in Mumbai, VEMC provides AMC services and can also help you maintain your pumps better.

VEMC is the leading industrial water pump dealer in Mumbai. We pride ourselves in electromechanical engineering products like pumps, compressors and control panels. If you are looking to buy an Industrial Pump in Mumbai, get in touch with us by calling 022 43436655 or emailing us at marketing@vemc.co.in.

Pump Energy Audit Leads to Substantial Energy Savings

by vemcoblogs -
Industrial Water Pump Dealers in Mumbai

Pump energy audits are indispensable to ensure your pumps are running at optimum energy efficiency levels so that you don’t bleed money unnecessarily. VEMC is one of the leading Industrial Water Pumps Dealers in Mumbai.

In This Blog, We Tell You Everything You Need To Know About Pump Energy Audits.

Energy Management

Higher energy utilisation can pile up your operations costs but it also means an added burden on the economy. Managing energy in your operations is therefore necessary, and audits are the starting point in ensuring optimum use.

Water Audit And Conservation

Pump audits also check your pumps’ overall health by conducting inspections for leaks in seals and gaskets. Likewise balancing the pumps is also important to minimise flows and reduce the pump’s power consumption. As the top-notch Industrial Water Pump Suppliers in Mumbai, VEMC provides comprehensive AMC services and can help you unearth various issues with your pumps.

Power Quality Analysis And Fault Investigation

Improper wiring, poor system grounding, and unbalanced loads are some of the factors leading to poor power quality. To minimise the possibility of equipment damage due to excessive power supply, interruptions etc, power quality analysis is important.

The auditor typically investigates common faults such as ground faults, power interruptions, flicker, noise, and voltage issues like sags and swells. They then provide a detailed guide on how to take corrective measures.

Electrical Safety Audit

Electric hazards such as short-circuit fires or electrocution could cause death and destruction. To avoid the risks of such electric hazards, electric safety audits are a must. These hazards could be avoided or at least minimised by establishing proper procedures and protocols, personnel training, maintenance programs and adherence to proper system designs. 

Thermal Imaging (Thermography)

Thermal imaging can be used to monitor the movements of parts such as impellers for early identification of breakdowns. It can also indicate inadequate oil or lubricants and a poor cooling system. By using the thermal trending method, the temperature distributions of a component are tracked and compared over a period of time to identify slow failures due to leakages, blockages, etc.

Performance Assessment

A number of relevant parameters of the pump are studied to ensure optimum performance. These include flow rate, head, efficiency, etc. Any drop in these parameters indicates a sub-optimal performance and calls for corrective measures. 

Project Management

A project management audit unearths any discrepancies between the planned schedule, expenditure, or use of equipment and tools. This comes in handy in large projects such as hospitals or office buildings.

Maintenance Service

An important role of audits is that it enables you to find the issues and faults with your pumps, and then take corrective measures to ensure proper functioning, optimum performance, and highest efficiency levels.

Awareness And Training Programme

Factory personnel must be sensitised to the proper and most preferred way of working with the pumps. This will ensure they are consistent with the overall company-wide endeavour to save money, boost efficiency and optimise performance. By conducting regular awareness and training programmes on the best practices in pumping, companies can achieve all the critical parameters.

Conclusion

VEMC is the leading industrial water pump dealer in Mumbai. We deal in electromechanical products like air compressors, pumps and control panels. If you’re looking for industrial water pumps in Mumbai, give us a call at 022 43436655 or email us at marketing@vemc.co.in. 

Advantages of Reciprocating Compressor Over Screw Compressor

by vemcoblogs -
ELGi Screw Compressor

Before choosing an air compressor, it is very important to consider the features of each type to ensure suitability for your business operations. Screw air compressors operate by using two screws that trap and compress air between them while reciprocating compressors operate using pistons in a cylinder. While both find utility across industrial operations, reciprocating air compressors have some remarkable advantages over screw compressors. VEMC is the leading Air Compressor Dealers In Mumbai.

In This Blog, We Take You Through Each Of These Advantages In Detail:

Better Control Over The Discharge Pressure

Reciprocating compressors are typically used to discharge pressure of up to 12000 psi. They can be used at atmospheric pressure and to some extent even in a slight vacuum.

Reciprocating Compressors Operate At Higher Efficiencies

An Elgi Reciprocating Compressor can generate greater pressure but operates at much less energy.

Lower Installation Cost

As any air compressor dealer in Mumbai will tell you, reciprocating air compressors have a low initial setup cost as compared to other compressors. 

Low Noise Level

The piston pump of a reciprocating air compressor is quite straightforward and moves up and down rapidly to compress air. With its simple design and operation, the friction levels are quite low which in turn also results in lower noise levels.

Longer Service Life

These compressors have high durability and can serve sturdily for a much longer period of time than screw compressors. If proper upkeep is ensured, a typical reciprocating compressor is estimated to serve for a total of up to 50000 hours.

Easy Maintenance

Due to the simple design and operation, the maintenance of reciprocating air compressors is quite easy and cost-effective. Technicians have easy access to most components of the compressor and spare parts are also readily available in the market.

Versatility

These compressors are great to use in both light as well as heavy-duty operations. These can be tank-mounted or base-mounted which reduces the placement constraints and boosts ease of use. Besides, these air compressors have both oiled and oil-free varieties and can thus be put to use in a wide range of operations. This is especially useful if you function in restaurants, food processing or the pharmaceutical industry and are concerned about oil contamination. 

Better Efficiency In High-Pressure Applications

Reciprocating air compressors are known to perform much better in high-pressure applications. This makes them most beneficial when intermittent use with high pressure is required.

Better Variable Load Situation

Reciprocating air compressors are better suited for variable load situations. These can be controlled using variable-speed drives, bypass recycling, step-less methods, and clearance pockets. 

Better For High-Pressure Pulsations

Unlike screw compressors, reciprocating air compressors are very good at handling high-pressure pulsations both in terms of energy efficiency and generation of air pressure.

Conclusion

VEMC is the leading Air Compressor Dealers In Mumbai. We deal in a number of compressors such as Elgi reciprocating compressors, oil-lubricated screw air compressors and rotary screw compressors. To know more, get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. We are the best solar company in Mumbai and a leading solar energy company across the country.

Are Multi-Stage, Multi-Outlet Pumps the Most Appropriate Solution for Firefighting Pump Applications?

by vemcoblogs -

Multi-Stage Multi-Outlet (MSMO) pumps are widely used in offices, hotels, hospitals, residential or mixed-use buildings and tunnels, for fire safety. A number of features make these pumps highly suitable for firefighting, whether you are using them in sprinkler systems, deluge systems, hydrant systems, monitor systems, or even water curtains.

As The Leading Kirloskar Fire Pump Dealers, We Explain Why These Pumps Are The Most Appropriate Solution For Your Fire Safety Systems:

High Flow Rate

For starters, MSMO pumps have multiple impellers which generate more head and flow rate than a single impeller pump. An MSMO pump typically offers a head range of up to 500 metres and a flow rate of about 700 cubic meters/hour. This boosts the flow rate and makes them an obvious choice for tall buildings, especially in a fire emergency.

Efficient Energy Consumption

The power requirements of an MSMO pump are lower. Besides, with a single MSMO pump in place, there is no need to use multiple pumps at different levels of a high-rise building. As your Kirloskar Fire Pump Dealer will explain, a correctly sized MSMO pump has 7 outlets and can replace as many individual pumps. Their ring section diffuser-type construction eliminates the radial loads completely. These factors drastically reduce their energy consumption.

Reliability

The vertical execution of the pumps provides excellent mechanical stability to the MSMO pumps. This makes them highly reliable to fight fires, especially in high-rise building complexes. 

Flexibility

Kirloskar MSMO pumps can execute both horizontally as well as vertically which makes them highly reliable in times of a fire emergency. The suction or delivery piping can be fitted through 360 degrees at intervals of 90 degrees which makes fire fighting multidirectional and highly effective. 

Durability

As any Kirloskar Authorised Dealer will brief you, MSMO pumps have a high standard material of construction whether it is casing, impeller or shaft (cast iron, bronze and stainless steel respectively). These are available in both gland packing and mechanical seals. Good quality material ensures your MSMO pumps have a pretty long lifespan.

Regulatory Compliance

New global legislation, norms and standards discourage the use of pressure-reducing valves.  PRVs are often required to check the overpressurization of branches and sprinklers. However, Kirloskar’s MSMO pumps preclude the need to use PRVs making these pumps highly compliant to global standards.

Ease of Maintenance

The simplicity of design and accessibility that these pumps offer make maintenance easy and cost-effective. Kirloskar pump dealers such as VEMC in fact, offer complete pump audit maintenance services.

Cost Effective

The Kirloskar MSMO pumps are highly affordable in their class of products. Also, with these pumps, you do not need an extensive piping system or water storage tanks on the intermediate floors. This makes these pumps highly cost-effective.

Conclusion

For more information on MSMO pumps, their features, pricing and usage, give us a call at 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading Kirloskar Fire Fighting Pump Dealers and provide a range of services such as pump installation, maintenance, AMC and project management.

Advantages of a Solar Rooftop System

by vemcoblogs -

Solar rooftop systems and on-grid solar systems are fast becoming the most preferable source of renewable energy. Some of the top benefits that accrue from solar energy are savings and low maintenance, energy efficiency, self-sufficiency and carbon neutrality. 

In This Blog, We Take You Through Some Of The Main Advantages Of Solar Rooftop Systems:

Cost Savings:

Energy prices are rising the world over. However, solar energy seems to be the silver lining on the horizon. With the abundant availability of sunlight across the world, solar energy is one of the most affordable sources of energy. It is getting cheaper with the passage of time as research and development enhances the efficiency of solar photovoltaic cells. This means lesser surface area and greater production of energy by Solar Rooftop System.

Environmental Benefits:

Unlike fossil fuels such as coal and petroleum, solar energy is non-polluting. It does not lead to carbon emissions which contribute to environmental issues like climate change and global warming. In the near future, carbon emissions can have financial or even legal implications for businesses. In this context, solar energy comes as a godsend. Solar rooftop systems can significantly contribute to the journey of carbon neutrality of businesses, governments and even households across the world.

Energy Independence:

Once a Solar Rooftop System is installed, consumers no longer need to be tied to the grid. Even though they may continue to keep the grid as a backup, by and large, their energy is sourced from solar power. This is even more useful in remote and interior locations with limited electricity distribution. Solar farms and villages are revolutionising how energy is being consumed in the deep hinterland and transforming the lives of millions across the world.

Longevity and Durability:

The estimated life span of most solar panels is about 30-35 years. Most of the solar panels manufactured in the 1980s are still functional and continue to generate electricity. The impressive durability of solar rooftop systems means lesser waste, low maintenance and lower costs. The best part is that with improvement in technology and materials used in the panels, this is expected to get even better!

Net Metering:

If you have installed a solar rooftop system while still being connected to the electricity grid, you can get your bills reduced drastically. With on grid solar system, you can benefit from the fabulous concept of net metering which allows users to export surplus electricity and adjust it against the units consumed from the grid.

Increased Property Value:

A building with a solar rooftop system installed is naturally a more attractive piece of real estate. Promoters and brokers can actually highlight the energy self-sufficiency of the building or the reduced costs of electricity, thus boosting the property value.

Corporate Social Responsibility:

Lastly, environmental protection is a massive part of the CSR of any business establishment. Whether businesses are installing solar rooftop systems for their own use or sponsoring them for others, they’re doing their bit for the environment.

Conclusion

Solar energy is all set to revolutionise the global energy landscape. To know more, get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. We are the best solar company in Mumbai and a leading solar energy company across the country.

Kirloskar Dewatering Pumpsets – Solution to Water Clogging

by vemcoblogs -
Kirloskar Water Pumps

Dewatering pumps are centrifugal pumps used to remove water from a site. As your Kirloskar Submersible Pump Dealer will tell you, you can use these pumps in a number of operations and sites such as construction, drainage, tunnels, mines and buildings. Which type of dewatering pump you will need depends entirely on the medium you are trying to relocate. For instance, water along with abrasives is best removed by a drainage pump fitted with a strainer. Likewise, water with solids is best removed by dewatering sludge pumps. This blog takes you through the overview, types, features and installation of Kirloskar water pumps.

Types of Kirloskar Dewatering Pumpsets:

You will find two types of dewatering pumps with your Kirloskar submersible pump dealer: M type and G type:

  • M type: These Kirloskar water pumps are single-stage pumps with an impeller mounted on the motor shaft. These are lightweight and made of aluminum with corrosion-resistant stainless steel wet ends. M-type pumps are compact and portable and are mostly used in borewells or tubewells.

  • G type: These Kirloskar water pumps come with built-in automatic on/off thermal switches which protect the motor from voltage fluctuations. These pumps can also be equipped with motion sensors for automatic start and shutdown. G-type Kirloskar water pumps find application in tunnels, shipyards, mines, fire fighting purposes, etc. 

Features and Benefits of Kirloskar Dewatering Pumpsets:

  • Compact and portable
  • Durable due to corrosion/resistant material like stainless steel
  • High efficiency throughout the pump lifespan
  • Optimum seal life
  • Compatible with motion sensors

Installation and Commissioning

Your Kirloskar Submersible Pump Dealer will typically give you certain directions on the installation and commissioning of your pump set, but here are some of the most important ones you need to be mindful of:

  • Personnel involved in the installation and operation of Kirloskar water pumps must be well-trained and qualified to carry out the work.
  • When lifting the pump set, use lifting equipment suitable for the weight of the pump.
  • Connect the earth stud to avoid hazards from randomly induced currents.
  • Ensure the pump is properly filled and doesn’t run dry for over 5 minutes continuously.
  • Only use your Kirloskar water pump for the specified liquids as the corrosion resistance may vary from one medium to another.
  • Check for any leaks in seals or gaskets and keep the pump well-maintained.
  • Monitor all auxiliary components continuously to ensure they function correctly.

Overview of Kirloskar Dewatering Pumpsets

Both M-type and G-type pumps are highly efficient and effective in dewatering a range of sites. With some additions, these pumps can do even better. For instance, field adjustable nitrile rubber lines diffuser can optimise efficiency throughout the life of the pumps. Likewise, with sacrificial Zinc anodes, the pump can also be used in a saline fluid environment. On special requests, the pumps can be supplied in a complete stainless steel encasing.
VEMC is a leading Kirloskar submersible pump dealer. To book a Kirloskar Water Pump for domestic or business use, give us a call on 022 43436655 or email us at marketing@vemc.co.in.

Why There Is A Need To Automate Your Wtp/Stp Pump Systems With Control Panels

by vemcoblogs -
Control Panel Manufacturers in Mumbai

Water pollution is one of the most critical issues in big cities like Mumbai. These cities often struggle with heavy pressure on the existing water resources. With domestic and industrial effluents being drained into streams, lakes and rivulets, water shortage is only aggravated. 

Sewage treatment is seen as the only redemption against this serious urban crisis. Sewage Treatment Plants (STPs) or Water Treatment Plants (WTPs) have a central role to play in restoring our urban water resources to a great extent. 

VEMC is one of the top Control Panel Manufacturers in Mumbai, and in this blog, we explain why it is necessary to automate your WTP/STP pump systems using control panels.

Role of STP/WTP

Sewage treatment plants are highly effective in removing household and industrial contaminants from water. This is despite the presence of heavy solid waste, organic waste and toxic compounds in the discharged water. All of these must be treated effectively before discharging them back into living systems or for human consumption.

A number of techniques are used in STPs. For starters, the simple and natural technique of sedimentation is used to separate the heavy contaminants. Water is allowed to stagnate and heavy impurities settle down at the bottom. The liquid contaminants that continue to float are then removed through ‘clarification’.

With the help of blowers, aeration is used to supply oxygen to bacteria, to break down the organic wastes. Likewise, harmful and toxic contaminants are treated with disinfectants to neutralise their impact. 

How Do Pumps Work In Stp/Wtp Workstations?

All the above processes require pumping to displace water from one stage to the next, and finally push it back into usable circulation. Pumping stations in STPs are normally used to distribute, divert, stabilize or stop the water flow. A pumping station typically consists of a tank, pumps and level flow instrumentation. Level flow instrumentation measures the level in the tank and regulates the flow of the liquid to and from the tank.

Benefits Of Automating The Pumps In Stp/Wtp Workstations:

As any MCC Panel Manufacturer can explain, what makes the pumping completely automated is a pre-designed auto-operation module. VEMC is the leading electric panel manufacturer in Mumbai, and here are the topmost benefits of our automated pumping systems:

  1. Greater Efficiency: 

The equipment is remotely accessible, with real-time data flow. Most importantly, by automating the flow, unnecessary operation of pumps is eliminated which saves plenty of energy.

  1. Better Maintenance Regime: 

With sensors and predictive algorithms, you can maintain your workstations better and at lower costs.

  1. Lower Labour Costs: 

With completely automated pumping, there is no need to employ staff for supervision or frequent inspections, which reduces your labour overhead.

  1. Increased Capacity: 

With automated processes, it becomes easy to scale up and optimise wastewater treatment in a much more effective way.

Conclusion

For more information on how you can automate your STP/WTP workstations, call us at 022 43436655 or email us at marketing@vemc.co.in. We are the most reputed Electrical Control Panel Manufacturers in Mumbai.

Why Air Compressor Dryers Are Essential

by vemcoblogs -
Air Compressor

Atmospheric air always contains a certain amount of moisture. When this air goes through rapid pressure changes through a compressor, this moisture precipitates as a condensate. This can be potentially harmful not just to your air compressor itself but also to your business operations. Moisture in your food processing or packaging business can encourage the growth of microorganisms, thus causing spoilage and quality concerns. Moisture also speeds up the process of corrosion in metallic parts leading to higher repair and maintenance costs. Vemc Is The Leading Air Compressor Dealer In Mumbai.

In This Blog, We Explain Why Air Compressor Dryers Are Essential And Which Type Of Compressors Suit Your Needs The Best:

  • The Need To Dry Compressed Air:

When air is compressed, the water vapour condenses and starts flowing into the pipes. The point at which the vapours start condensing is called Pressure Dew Point (PDP). This can cause serious issues with pipes and the connected equipment over a period of time, and thus the compressed air needs to be dried. This can be achieved by using either an integrated aftercooler or standalone drying equipment. 

Whether you use an aftercooler or augment your compressor with a standalone dryer depends entirely upon your business requirement. VEMC as the top Elgi Compressor Dealer in Mumbai can provide you with all the relevant information and also supply the equipment as per your need. 

  • Two Main Dryer Types:

As any compressor dealer in Mumbai will brief you, two main types of compressed air dryers are available in the market. Which one you choose depends upon your need, budget and business application.

  1. Refrigerant Dryers

This is one of the most cost-effective solutions to your problems. A refrigerant dryer provides air drying through cooling (as the name suggests). By cooling the air intensely, these dryers try to achieve the dew point at temperatures between 2-10 (C). This makes them highly energy efficient. Besides, the refrigerant gases used in equipment these days are more sustainable and environment-friendly. Get in touch with your nearest Elgi compressor dealer in Mumbai to know whether refrigerant dryers are right for your business operations.

  1. Desiccant/Adsorption Dryers

These air dryers are slightly expensive but at the same time more energy efficient and effective in removing moisture from the air. These work through a chemical process which binds to the moist air and removes it. These dryers can attain dew point at temperatures as low as -40(C). 

Conclusion

Following the right procedures to dispose of condensate is necessary for your business as well as the environment. The moisture often contains tiny oil particles invisible to the naked eye. These need to be removed using an oil/water separator. Otherwise, you could incur fines or penalties for violating environmental guidelines.

For more information on Elgi reciprocating compressors or drying your compressed air, feel free to call us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Elgi air compressor dealer in Mumbai and can help you tackle your air drying issues effectively.

The Future of Submersible Pumps: Innovations in Design & Technology

by vemcoblogs -
kirloskar Submersible Pump

Whether in agriculture or construction, submersible pumps make the lives of farm or business owners easier. They also come in handy in emergency situations like removing water from flooded areas. VEMC is the leading Kirloskar Submersible Pump Dealer based out of Mumbai. 

In This Blog, We Tell You About The Current State Of Technology And The Upcoming Innovations In Submersible Pumps:

  • The Current State Of Submersible Pumps

Submersible pumps operate by turning a motor’s rotational energy into kinetic energy. The simple mechanism and design have kept these pumps competitive for a pretty long time. They have traditionally been seen as highly durable. Having said that, their adaptability today is somewhat limited. 

This is because these pumps are difficult to install and massive in size which limits their portability significantly. What’s worse is that these pumps have lately begun to seem somewhat inefficient and energy-guzzling. This of course is quite problematic in the context of the sustainability, energy crisis and climate change debate.

  • Emerging Trends In Submersible Pump Technology

With advancements in material and manufacturing technologies, submersible pumps have become more corrosion-resistant, stronger, and lighter than ever before. Materials like stainless steel and titanium have significantly improved the durability and lifespan of these pumps. They are being manufactured using state-of-the-art techniques like 3D printing which has boosted their performance and reliability.

With the integration of IoT technologies in these pumps, they can be monitored and even operated remotely. The need for manual interventions through on-site visits has been limited which has implications for testing and quality management costs.

Submersible pumps are becoming highly energy efficient, in the process making businesses more sustainable. In far-off places, even solar energy has been used to run submersible pumps which is a great leap forward.

  • Innovations In Submersible Pump Design

As any Kirloskar submersible pump dealer will tell you, the introduction of lighter-weight and more compact submersible pumps has improved their accessibility. These designs make handling and installation easier and also make the pumps fit for use in distant areas or cramped spaces. 

With better impeller designs, the performance of these pumps has taken a new trajectory altogether. These pumps can now handle a vast range of liquids, operate at optimum flow and energy efficiency, and make the pump highly effective at wide-ranging tasks.

The introduction of customized pumps has also boosted the effectiveness of submersible pumps big time! Whether it is dewatering, sewage disposal or wastewater treatment, there is a special submersible pump for every task. To know which pump suits your needs, get in touch with your Kirloskar Water Pump Dealers.

  • Impact Of Innovations On The Future Of Submersible Pumps

Pathbreaking innovations are having a tremendous impact on the future of submersible pumps. They are making these pumps highly efficient, effective, durable and sustainable. But as any water pump dealer will tell you, with technology like ICT growing exponentially, the best is yet to come. 

Conclusion

VEMC is one of the leading Kirloskar pump dealers based out of Mumbai. For more information on submersible pumps, speak to our experts at 022 43436655 or email us at marketing@vemc.co.in.

The Future Of Solar Energy: Predictions For 2023 and Beyond

by vemcoblogs -

As fossil fuels begin to be phased out, solar will attain an increasingly important role in the economy. VEMC is a leading Solar Energy Company based out of Mumbai. 

In This Blog, We Take You Through Some Of The Most Significant Predictions, Trends And Advancements In Solar Energy:

2023 Solar Energy Predictions:

Any reliable solar consultant can tell you that the trajectory of solar is going in only one direction: Upwards! 

  • The cost of solar PV systems has been falling consistently making these systems highly cost-effective.
  • With advances in technology, the efficiency of solar panel systems has improved.
  • Financial and legislative support from governments is expected to increase the adoption of solar energy.

Solar Energy Industry Trends For 2023:

Currently, a number of trends are shaping solar energy:

  • With increased economies of scale and advancement in technology, the cost of panels is declining.
  • Solar panels are becoming more efficient, thus generating more energy at lower costs.
  • Businesses are increasingly adopting solar energy to reduce their carbon footprint.
  • The Solar Installation and component parts industry has also been picking up in the last many years and is only expected to grow at a robust rate.

Solar Energy Advancements In 2023:

Some of the most notable advancements in solar energy are:

  • Researchers have been busy exploring the use of new materials (such as perovskites) to make solar panels more efficient and boost the generation of electricity per panel.
  • The growth of technology in energy storage is also complementing the growth in the adoption of solar energy.
  • The development of large solar projects such as solar farms by utility companies is feeding hundreds of households.

As a top solar company based in Mumbai, VEMC has committed itself to excellence in the field of solar energy.

Solar Energy Innovations For 2023 And Beyond:

In recent years, a number of innovations have taken place in the field of solar energy:

  • Researchers are exploring options to integrate solar panels into existing building materials such as tiles and shingles. This will eliminate the need to have conventional standalone solar panels.
  • Developing solar power roads by integrating PV material into the road surface is another innovation to watch out for.
  • Solar-powered charging points for EV cars and bikes are being developed, which will have a positive impact on reducing emissions.

Solar Energy Predictions For The Next 10 Years:

Some important predictions for solar energy for the next 10 years are:

  • The price of solar panels will continue to plummet.
  • Solar energy will take centre stage and reduce the reliance on fossils significantly.
  • Solar energy will be used increasingly in the transportation sector.
  • Solar energy will find greater use in industrial settings including heavy-duty operations such as steam generation.

Solar Energy In The Next Decade:

Some important trends expected to emerge in the next decade are:

  • According to the IAEA, solar energy will be the main source of renewable energy in developing countries.
  • There will be continued innovation and introduction of new technology which will boost efficiency and energy generation.
  • Governments are likely to provide increased policy and regulatory support to enhance adoption.

VEMC is a leading Solar Power Company based out of Mumbai. For any queries on solar panel installation, call us at 022 43436655 or email us at marketing@vemc.co.in. 

Centrifugal Pump Types & Common Applications

by vemcoblogs -

Centrifugal Pump

Centrifugal pumps are used across sectors in a variety of operations. These include construction, chemical manufacturing, food processing, etc. The rapidly rotating impeller of the pump boosts the velocity of fluids and pushes them out with force. A specially designed casing ensures the fluid remains constricted within, directs it to pass through the impeller and controls the flow on its way out effectively. VEMC is one of the leading Kirloskar Pump Dealers based in Mumbai and in this blog, we tell you all you need to know about centrifugal pumps.

How A Centrifugal Pump Works:

Centrifugal pumps have a fairly simple way of operating, as any Kirloskar pump dealer can brief you. These pumps have one or two impellers attached to the shaft of a rotary pump. Once the shaft turns, impellers also start to rotate. This converts the mechanical energy into the kinetic energy of the moving fluids. The rotating impellers thus move the pumped liquids along the spinning vanes, enhancing their velocity.

Basic Parts Of A Centrifugal Pump

    • Impeller is the most basic part of any centrifugal pump. These have a series of curved vanes which are usually sandwiched between two discs. 

    • On the opposite side, the impeller is connected to a motor through a shaft. The motor rotates the impeller at a high velocity, boosting the liquid’s flow rate. 

    • The casing of the pump is another important feature of a centrifugal pump’s construction. This is of two types: volute and diffuser. Both designs aim to keep the flow under a controlled discharge rate.

Types Of Centrifugal Pumps

The two major types of centrifugal pumps are:

    • Axial

    • Radial

Axial and radial pumps have only one basic distinction –– their orientation. A radial centrifugal pump pushes the liquid out through a downstream piping. On the other hand, an axial pump generates the pressure through a lifting effect of the vanes. Both radial and axial centrifugal pumps are available with VEMC –– the leading Kirloskar Pump Distributor in Mumbai.

Single-stage, two-stage and multi-stage pumps. On the basis of the number of impellers in a pump, we have 3 types:

    1. Single-Stage: 

As the name suggests, this pump has only one impeller. The simplicity of design allows for easy maintenance. These pumps are best suited for low-pressure operations.

   2. Two-Stage: 

Twin impellers present within the casing rotate in tandem and process the liquid at a high speed. It is suited for medium-head operations.

    3. Multi-Stage: 

Three or more impellers are used in these pumps to boost the liquid at maximum efficiency. These are best for high-head operations.

Common Industrial Centrifugal Pump Applications:

A number of domestic and industrial applications make use of centrifugal pumps. Some of the most important operations where centrifugal pumps find the greatest use are:

    • Sewage disposal

    • Oil and gas operations

    • Chemical processing

    • Food and beverage processing

    • Fire safety systems

Conclusion

For more information on industrial water pumps in Mumbai, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading industrial water pump suppliers in Mumbai. We are also the top-notch Kirloskar submersible pump dealers in the country and pride ourselves on over 70 years of rich experience in pumping.

How to Use an Air Compressor: Things to Consider

by vemcoblogs -
Air Compressor

Air compressors are used for a variety of applications across industries. This is because of the enormous amount of power that compressed air generates. Compressed air when focused and channelised in the proper way can be used to accomplish tasks like cleaning, drilling, pumping etc. in an effective and efficient way. VEMC is the leading air compressor dealer in Mumbai and in this blog, we explain how best to use your air compressor.

Picking The Right Compressor For Your Needs:

It all begins with selecting the right compressor for your business operations. For instance, if you are using the compressor simply for cleaning tasks, a portable compressor without a tank will fully suffice. In case you wish to perform heavy-duty tasks, this obviously won’t be enough and you may have to look for a more powerful compressor. Likewise, you may also want to check out whether the reciprocating or rotary air compressor is better suited for your tasks. A quick call or visit to VEMC –– the authorised Elgi Air Compressor Dealers in Mumbai can help you choose better!

  • Getting started

Find the ideal position for your compressor. Make sure the floor is sturdy and can resist the load and vibrations from the compressor while it is at work.

  • Oil And Air Intake

Make sure the compressor has enough oil. Manually remove the oil cap and add the oil if it isn’t up to the specified mark. An adequate amount of oil keeps the compressor parts in good health by avoiding unnecessary friction.

Next, turn the switch on and fill the air tank. This should also get the PSI needle going. Set the PSI that you will be needing for the operation. Make sure the drain valve is tightly closed. Your nearest compressor dealer in Mumbai can definitely help you with these manual nitty-gritties. 

  • Moisture And Drainage

Moisture can speed up the process of rusting and corrosion, thus affecting the working life of your compressor. This naturally has implications for your maintenance, repair and replacement costs. Besides, moisture can also encourage the growth of microbes and cause spoilage of food or other sensitive inventory. Regular drainage of moisture is therefore necessary. This might call for some help from your nearest ELGi Air Compressor Dealers in Mumbai, but in most models, the drain valve is located at the bottom of the tank.

  • Power

Connect the air compressor to a three-pin power source. For your personal safety and to avoid damage to equipment due to high voltage, always make sure your compressor is grounded. As much as possible, avoid using extension cords and instead use an additional air hose to increase your reach. This is because extension cords can cause your compressor to overheat.

  • Meeting All Safety Regulations

Use goggles and closed-toe shoes to protect your eyes and feet from impact while using an air compressor. To ensure the safety valve is functioning properly, test it by tugging on it before use and listening to the air escaping.

Conclusion

To know more about how to make the best use of your ELGi reciprocating compressor while ensuring safety and efficiency, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading air compressor dealers in Mumbai.

6 Reasons Why You Shouldn’t Ignore Solar Metering

by vemcoblogs -
Solar Power Company

If you are generating more solar energy than you are consuming, the excess electricity is diverted to the grid and you are compensated for it by deducting the units you purchase from the grid. This simple concept is known as Net Metering.

As any top solar company will tell you, solar energy is gaining a lot of traction the world over and producers must be aware of Net Metering to make the most of their investment in solar power systems. VEMC is a leading Solar EPC Company based in Mumbai.

In This Blog, We Explain 6 Reasons Why You Simply Shouldn’t Ignore Solar Metering:

Lower Electricity Bill

With net metering, you only pay for the ‘net’ amount of electricity that you consume, that is, total electricity imported from the grid minus electricity exported from your solar power system. Besides, the extra electricity units can be used during those hours when sunlight isn’t enough such as at night.

Easy Installation With Fewer Components

There is no need to have a backup generator in net-metered solar power systems. The electricity grid itself acts as one. The lack of elaborate equipment and components makes the net-metered solar system an absolute winner. It also means that the initial costs of installing solar power systems come down significantly. For expert advice on this, get in touch with VEMC –– a top solar EPC company in its segment.

Lesser Environmental Impact

Solar energy is the most preferred unconventional source of energy, especially in terms of environmental impact. But when net metering is added to the equation, it further boosts the environmental benefits as it encourages users to switch to solar energy. Net metering, therefore, helps remove or reduce the reliance on conventional and polluting sources of energy like fossils.

Increased Financial Credit

Net metering provides owners of solar power systems an opportunity to generate revenue by selling the excess units to the grid. This acts as a financial motivator and helps owners increase their financial credibility by creating an asset that becomes a perpetual source of income.

Cost-Effective and Hassle-Free Maintenance

Net metering does away with components like batteries and generators –– the two that require the highest attention and maintenance. Thus, with net metering in place, your solar power systems become more cost-effective and have hassle-free maintenance.

Lesser Network Issues

With the increased number of consumers exporting their excess units to the electricity grid, the chances of blackouts and outages are successively reduced. Issues such as transmission line congestion can be significantly reduced thanks to net metering. An expert solar EPC company like VEMC will be able to tell you more about this.

Conclusion

If you want to install a solar system or have any queries regarding metering, do not hesitate to reach out to us. We will be happy to help you leverage net metering to make your place of work a shining example of the effectiveness of renewable energy. We are a leading Solar Power Company and can be reached at 022 43436655 or emailed at marketing@vemc.co.in.

How To Use Solar Energy in Your Daily Life To Create a Sustainable Earth?

by vemcoblogs -

What is Solar Energy in Simple Terms?

Solar energy simply refers to the energy coming from the sun in the form of insolation. When this insolation is tapped and converted into electricity using photovoltaic cells, it is known as solar power. Today, solar power is being put to use in a vast number of ways, be it domestic or commercial. VEMC is the Best Solar Company in Mumbai, with a reputable client base across sectors.

What Are The Advantages of Solar Energy?

• Control Over Consumption ––

For starters, solar energy offers a level of certainty in times when high electricity costs and regular outages have become a feature of the energy market. When the electricity charges hit peak prices, consumers can switch over to solar, and avoid paying hefty sums for their consumption. With a Solar EPC company like VEMC, this has become much more convenient than ever before.

• Green Energy ––

Unlike fossils and other conventional sources of energy, solar doesn’t have a huge impact on the environment. It doesn’t cause air, water or noise pollution. In times when emission-free energy has become the buzzword, solar energy perfectly fits the bill.

• Universal Use ––

The sun is the single source of solar energy and this makes it possible for companies to take solar power to the remotest destinations, where setting up power projects and transmission lines could be a tough ask. Independent solar power systems can make electricity available to local populations and bring about a huge difference in their standard of living. VEMC is hands down the best solar company when it comes to catering to such ambitious projects.

• Energy Buffer ––

If not to replace the main source of power completely, solar can be used to fill in for the hours when electricity isn’t available, outages are frequent, or the prices are very high. Any top solar energy company will recommend these manoeuvres to its clients, helping them meet their cost or operational objectives.

• Improved Grid Security ––

An energy grid widely punctuated by independent solar power systems is less sensitive to blackouts due to say human-made disasters, as consumers can continue to draw power from this alternate pool of energy. A leading solar energy company of the country, VEMC enables clients and partners to enhance their business continuity plans with the help of solar power.

How Can You Use Solar Energy in Your Daily Life?

Solar energy can be put to use in myriad ways in your domestic life:

• To run home appliances such as TVs, computers, fans, etc.

• To heat up swimming pools, drinking water and rooms

• To charge mobile devices, laptops, etc.

• Solar cooking using solar cookers

• Solar lighting for houses, gardens and streets

Want to know more about how solar energy can make a difference in our fight against climate change and carbon emissions? Get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. We are the best solar company in Mumbai and a leading Solar Energy Company across the country.

Do’s and Don’ts of the Pump World!

by vemcoblogs -

Industrial Water Pumps in Mumbai
Kirloskar Pumps Distributors

Pumps are one of the most universally used equipment to boost pressure or lift fluid in households, industries and emergency situations. We use a range of different pumps for different types of work such as electric-driven pumps, rotary pumps, multi-stage pumps, etc. As leading Kirloskar Pumps Distributors and experts in pumping, we talk about all the do’s and don’ts of the pumping world that you as a pump owner need to be aware of.

Do’s and Don’ts of Electric Driven Pumps:

Do’s ––

• Have all the proper control devices in place before starting the pump.

• Always keep the installation and operation manual for the pump, motor and control panel handy for instructions on proper use.

• Secure all the electrical connections and avoid having loose connections as this could be dangerous for operators.

• Secure all the piping connections properly to avoid leakages in the pumping system enabling it to perform optimally.

• As soon as the water supply begins, make sure the direction of rotation is correct.

Don’ts ––

• Don’t allow any unsupervised operation of the pump, especially by inexperienced personnel.

• Do not ignore the safety and health precautions as mentioned in the manual provided by the supplier.

• Do not continue to run the pump despite unusual vibrations and sounds.

• Don’t continue to run it if the pump is drawing extraordinary power.

• Don’t make the cable accessible to unauthorised personnel.

For more in-depth details, call reputed Kirloskar pumps distributors like VEMC or get in touch with your nearest Kirloskar pump authorised dealer.

Do’s and Don’ts of Rotary Pumps:

• Keep the suction lift at a minimum to support all the piping as well as hoses as needed.

Do’s ––

• Fill the tanks and pumps with water before operating the pump.

• During winter or freezing season, drain the pump of all water to avoid freezing and subsequent damage. Remove maximum water by rotating the pump end while draining.

Don’ts ––

• Never lift the pump with suction or discharge hoses still attached.

• Don’t run the engine at a faster or slower pace than recommended.

• Don’t stop or start the pump while in a high-speed or engaged state.

Ask your Kirloskar Pump Authorised dealer for more.

Do’s and Don’t of Multi-Stage Pumps

Do’s ––

• Allow the pump to cool down before you disconnect the hoses or drain it.

• Try and avoid air traps inside the suction and discharge lines. Design the suction line with a slight slope.

• Follow the maintenance schedule provided in the user manual.

Don’ts ––

• Don’t carry out any repair or maintenance work while the pump is still hot or running.

• Don’t operate the unit with the discharge lines obstructed or the valve closed.

• Don’t bye-pass or disconnect any gauges or safety switches.

Get in touch with your Kirloskar pump authorised dealer for more.

For more tips on pumping, contact VEMC now. Visit us at www.vemc.co.in, call us at 022 43436655, or email us at marketing@vemc.co.in. VEMC is one of the top Kirloskar pumps distributors and if you need help with, or are looking for Industrial Water Pumps in Mumbai, we are the right people to reach out to.

Be Monsoon Ready with Kirloskar’s Best-in-Class Dewatering Pumps

by vemcoblogs -

Water logging in cities and towns during monsoons is a common sight in India. This causes immense loss to businesses, transportation and the economy at large. In extreme cases, flood-like situations can be created in some parts of the city. To deal with these problems, Kirloskar pump distributors have some incredible dewatering pumps to offer. These are easy to use, compact, efficient and powerful enough for all your massive dewatering needs. Before you approach your nearest Kirloskar Water Pump dealer, however, read this blog to know everything about their dewatering pumps.

Role of Dewatering Pumps in Monsoons

A dewatering pump is simply a centrifugal pump used to remove logged water. The Kirloskar series of auto-prime dewatering pumps require no manual intervention and is easy to start up and operate with its quick plug-and-play features. These are high-capacity and can effectively deal with huge volumes of water. Due to their portability and mobility, these can be transported easily to the sites of water logging and used to drain excess water. Get in touch with your nearest Kirloskar water pump dealer for more information on dewatering and Industrial Water Pumps in Mumbai.

Types of Dewatering Pumps VEMC Offers:

A Kirloskar pump distributor will typically offer you four main types of dewatering pumps:

• Self-Priming Pumps ––

These pumps remove air and deal with air binding without any manual intervention.

• Auto-Prime Pumps ––

These are portable pumps that can be ported easily to any flooded area. These also require no manual intervention in priming and use the power from a prime mover (a petrol or diesel engine) that is attached to the pump.

• Eterna Pumps ––

These are submersible, heavy-duty dewatering pumps with robust construction, high efficiency and energy-saving design.

• Cutter Pumps ––

These pumps use a sharp tungsten carbide cutting blade to cut down solid and semi-solid waste while dewatering a flooded area. These are highly useful in areas with a higher likelihood of sewage.

Why Choose Kirloskar Dewatering Pumps?

As any Kirloskar water pump dealer will point out, Kirloskar dewatering pumps are hands down the best choice in the segment out there.

• For starters, these are some of the most powerful pumps available. They have a high sucking lift and can effectively pump huge volumes of water during monsoons.

• These pumps come in corrosion/abrasion-resistant bodies and can sustain prolonged submersion in water.

• With their automatic thermal overload protector, the engine is protected from overload and current error.

• The simple design of these pumps enables even the least trained personnel to handle and use these pumps. This can be critical during emergency flood situations.

• These pumps are highly futuristic in terms of energy efficiency and cost savings. They have sustainable designs and can be serviced even by the least skilled technicians.

• These are multi-purpose pumps and apart from dewatering during monsoons, they can also be used in gardening, irrigation, farming, lifting water to overhead tanks, etc.

Conclusion

For more information on dewatering pumps, get in touch with your nearest Kirloskar Pump Distributor. Alternatively, you can also speak to us at VEMC. We happen to be the leading KBL channel partner in dewatering pumps. Call us at 022 43436655 or email us at marketing@vemc.co.in