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Advantages of the Back Pull-Out Design in Kirloskar KPD Pumps Industrial Water Pumps in Mumbai

Industrial Water Pumps

Field visits for inspection and maintenance are necessary but often cumbersome in the industrial sector. Working with industrial water pumps in Mumbai involves time-consuming processes of dismantling and reassembling components, which can disrupt operations and escalate costs. This is where Kirloskar back pull-out pumps come into effect. By allowing easy access to internal parts without disturbing the piping, this design streamlines maintenance reduces downtime, and ensures safer operations. VEMC is one of the leading industrial water pumps dealers in Mumbai, and in this blog, we discuss the advantages of the back pull-out design in Kirloskar KPD pumps.

Understanding the Back Pull-Out Design

The back pull-out design is a type of centrifugal pump design widely used in refineries because it allows quick disassembly and reassembly. 

The rotating parts, such as bearings and shaft seals, can be easily removed from the pump casing after the motor is disconnected and the connection flange is unscrewed. This means internal parts can be inspected or replaced without removing the piping system’s pump casing.

Top Advantages of Back Pull-Out Design in Kirloskar KPD Pumps

The back pull-out design in Kirloskar KPD pumps offers several advantages for industrial operations, especially in tight and complex setups.

1. Ease of Maintenance

In many industrial settings, dismantling the entire pump setup is not practical or time-efficient. With the back pull-out design, internal components like the impeller, shaft, and bearings can be removed from the back without disturbing the piping. As a result, maintenance effort and time are reduced significantly.

2. Time and Cost Savings

The back pull-out design reduces maintenance time by eliminating the need to disconnect and realign piping, thereby reducing downtime and labour costs. Faster repairs mean operations can resume more quickly, helping businesses maximise uptime and maintain smooth workflows.

3. Flexible Installation

Industrial setups often come with space constraints and complex layouts. The back pull-out design provides flexibility with access to the pump’s internal components without major modifications during maintenance. Such a design is crucial for industries that require adaptable and scalable equipment configurations. 

4. Enhanced Safety

Safety is paramount in industrial maintenance work. The back pull-out design reduces the need for extensive disassembly, lowering the risk of accidents or errors. Managers can maintain a safer environment for maintenance personnel, a critical factor in high-standard industrial operations.

5. Operational Continuity

Continuous operation is essential for industries dependent on industrial water pumps in Mumbai. The back pull-out design speeds up maintenance and ensures seamless business continuity even during repairs.

When selecting equipment for your industrial needs, considering both the initial investment and the long-term operational costs, including maintenance and potential downtime, is crucial. Opting for designs that simplify maintenance, such as Kirloskar back pull-out pumps, can significantly save time, labour, and resources, enhancing safety and operational continuity. For more insights on solutions that can boost your operational efficiency, get in touch with VEMC at +91 98199 07445. We are one of the leading industrial water pumps suppliers in Mumbai, with over 70 years of experience in the sector. 

Also read –  Crucial Role of Mechanical Seals in Centrifugal Pumps

10 Essential Things to Know About How Water Pumps Work

Every single day, water pump dealers are swamped by customers looking for pumping solutions. VEMC is the leading Kirloskar Water Pump Dealer based in Mumbai.

In This Blog, We Take You Through 10 Essential Things About Pumping:

Purpose of Pumps

The simple job of a water pump is to transfer water from point A to B, often with speed or against gravity.

Types of Pumps

Some of the most in-demand pumps available with VEMC –– the top industrial water pumps suppliers in Mumbai –– are:

  • Centrifugal Pumps: They boost the velocity of the liquid using the mechanical power of a rotating (hence the name ‘centrifugal’) impeller.
  • Submersible Pumps: These pumps are immersed in the medium that is to be transferred. These highly efficient pumps are available with all Kirloskar pump dealers including VEMC.
  • Fire Hydrant Systems: As soon as the fire is detected, these pumps automatically switch on and start spraying water through sprinklers. 

Key Components

Pumps have three main components –– the casing, an impeller and a motor. The casing houses and protects the pump. The impeller is simply a set of blades that is rotated by the motor.

How Pumps Create Pressure

Pumps create pressure by transferring the mechanical energy of the rotating impeller to the liquid. The action of the impeller boosts the velocity of the liquid directing it towards the outlet. 

Factors Affecting Performance and Efficiency

  • Design and type of the pump 
  • Alignment
  • Priming 
  • Wear and tear 
  • Energy supply 
  • Type and viscosity of the liquid

Important Considerations for Pump Selection

As all Industrial Water Pumps Dealers in Mumbai will brief you, your pump selection should be based on the following considerations:

  • Pump capacity
  • Fluid properties such as abrasiveness, acidity and temperature
  • Energy efficiency
  • Reliability
  • Ease of use and maintenance
  • Environment of operation

Installation and Maintenance

Before installing a pump, ensure the ground is firm and stable. Protect the pump from voltage fluctuations by earthing it. Ensure the alignment is correct to avoid unnecessary movements and vibrations. 

Maintain the pump with an adequate amount of lubrication. Having a proper maintenance regime is important to ensure regular checks and inspections. Look for damaged seals, leaks and wear and tear.

Common Issues and Solutions

Some of the most common issues that your pumps may face are:

  • Pump not primed: Make sure the pump is full of liquid before running it. If any air is trapped, the pump may not run properly.
  • Pump loses the prime: Look for leaks and remove trapped air before operating the pump.
  • Speed of the rotor is too low: Ensure adequate voltage is getting supplied.
  • Suction is low: Clean out the strainer and ensure there are no obstructions. Inspect and repair the pipeline for leaks.

Safety Considerations

  • Avoid overheating
  • Replace old and worn-out parts
  • Test for air leaks
  • Ensure proper alignment
  • Use appropriate safety gear when coming in contact with the pump

Future Trends in Pumping

  • The use of IoT technology is enabling users to monitor and operate smart pumps from a distance. 
  • New pumping technology is aimed at making the pumps more energy efficient without compromising on quality or performance. 
  • 3D printing could enable manufacturers to ‘print’ inexpensive and customised pumps and spare parts.

Conclusion

If you are looking for industrial water pumps in Mumbai, get in touch with VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are the top Kirloskar Water Pump Dealer in the city.