VEMC-Blogs

Category: centrifugal pump

How To Prevent Gland Leakage In Pumps: A Step-By-Step Guide

by vemcoblogs -

Gland leakage is a common issue in centrifugal pumps that occurs when the gland packing, used to seal the rotating shaft, wears out or is improperly maintained. This leakage can lead to increased maintenance costs, energy loss, and unplanned downtime, significantly impacting operational efficiency.

As an authorised Kirloskar pump distributor,  VEMC provides industry-leading solutions to enhance pump efficiency and prevent gland leakage. From premium packing materials to expert maintenance support, VEMC ensures your pumps run smoothly with minimal disruptions.

Understanding Gland Packings in Pumps

Gland packing is the sealing material used around a pump shaft to minimise fluid leakage. It restricts or limits fluid loss while allowing the shaft to rotate seamlessly. However, it is crucial to realise when and why gland packings may cause leakage and how to prevent it.

Gland leakage can occur when the packing material wears out or degrades, losing its ability to seal effectively. Improper installation or over-tightening can also lead to excessive friction, causing premature failure. Insufficient lubrication increases wear and tear, leading to faster deterioration.

When this leakage gets out of hand, it becomes imperative to change the gland packing. A noticeable increase in energy consumption due to shaft resistance can also signify worn-out packing. Visible wear, contamination, or damage in the packing rings further suggests that replacement is necessary to maintain optimal pump performance.

Step-by-Step Guide to Prevent Gland Leakage

  • Choose the Right Gland Packing Material

Using high-quality gland packing materials ensures durability and optimal performance. Kirloskar Brothers Ltd. offers premium-grade gland packing solutions for various industrial applications. VEMC, as a trusted Kirloskar pump dealer, provides expert consultation to help industries select the most suitable gland packing material.

  • Ensure Proper Installation of Gland Packing

Incorrect installation can lead to rapid wear and leakage. Clean the stuffing box before installation. Cut gland packing rings at precise 45° angles with staggered joints for a tight seal. Avoid overtightening to prevent excessive friction and energy loss.

  • Maintain Optimal Gland Tightness

Balancing gland tightness controls leakage while allowing necessary lubrication. Regular adjustments prevent excessive wear and tear of the gland packing while monitoring leakage levels, which helps detect issues early.

  • Ensure Proper Lubrication

Lubrication reduces friction and extends gland packing life. Use Kirloskar-approved lubricants for enhanced longevity. Implement a preventive maintenance plan to ensure proper lubrication levels. VEMC provides maintenance plans, including lubrication checks, ensuring efficient pump operation.

Why Choose VEMC for Pump Maintenance?

As a leading Kirloskar water pump dealer, VEMC offers comprehensive pump maintenance services to prevent gland leakage. With 75+ years of industry experience, VEMC is a trusted name among pump distributors, providing:

  • Expert Consultation: Helping industries select the right gland packing materials.
  • Professional Installation: Ensuring gland packing is correctly installed for longevity.
  • Condition Monitoring: Offering real-time tracking and preventive maintenance services.

Explore our range of Kirloskar pumps and maintenance solutions here.

Get Started with a Trusted Name Today

Preventing gland leakage is essential for maintaining pump efficiency and minimising maintenance costs. As a reliable Kirloskar pump dealer, VEMC provides industry-leading solutions to enhance pump performance for business or personal needs. 

Get in Touch with our Team

Have questions or looking for consultation? Our team is here to help you with a range of solutions for pumps, compressors and more. Contact us today at +91 8976951701, +91 98199 07445 or 022 43117133. Alternatively, you can also drop an email at marketing@vemc.co.in. 

Crucial Role of Mechanical Seals in Centrifugal Pumps

by vemcoblogs -

Mechanical seals play an important role in centrifugal pumps when it comes to preventing leakage of fluids. Besides, these also help maintain pump efficiency, manage pressure and temperature, protect the pump from contamination and improve longevity and reliability. VEMC is one of the leading industrial water pump dealers in Mumbai, and in this blog, we talk about the crucial role of mechanical seals in your centrifugal pumps.

How mechanical seals prevent leakage between the rotating shaft and the pump housing

Mechanical seals have two seal faces: one fixed to the pump housing and the other to the rotating shaft. Both faces have smooth finishes to ensure tight sealing and are made of water and chemical-resistant material with low friction properties. 

The two seal faces are connected through a spring mechanism which helps keep them together even as the faces wear out over time. A flush or barrier fluid may also be present between the seal faces to prevent the fluid from reaching the seal faces. This improves the longevity of the seals.

Besides the primary seal faces, mechanical seals often also have O-rings, gaskets or elastomers to offer an additional layer of protection against leakage. For proper sealing, the mechanical seals must be installed with precision, the spring aligned correctly and lubricants or barrier fluids used as required.

Types of seals

  1. Single mechanical seal: These are the simplest mechanical seal types. These are directly exposed to the pump and fluid pressures.
  2. Double mechanical seals: These have two seal faces with a space between the two which is filled by a barrier or buffer fluid. These are suitable for handling highly valuable or toxic fluids.
  3. Cartridge seal: These come as a single unit consisting of seal faces, springs etc. in a cartridge. These can be replaced as a single unit without the need to disassemble the pump.
  4. Split mechanical seal: Disassembly may be quite hectic for large pumps or those installed in small spaces. Split mechanical seals are specially designed for such pumps. They can be installed without removing the pump shaft.
  5. Component mechanical seal: These are also known as non-cartridge seals and are installed piece by piece. They are often used in custom settings where standard seals may not work.

Seal inspection and replacement

No matter which type of mechanical seal you use, they will wear out over some time. This could have severe implications as it could jeopardise the very functioning of your pumps. The only way to avoid this is to regularly inspect your seals, and replace them as soon as they’re worn out. Damaged seals can reduce the working efficiency of your pumps by causing frequent leakages and malfunctions.

If you want to know more about mechanical seals for your centrifugal pumps, feel free to call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are one of the industrial water pump dealers in Mumbai with over 70 years of experience in pumping.

Preventing Cavitation in Your Centrifugal Pump

by vemcoblogs -

Cavitation is the bursting of air bubbles in the fluid inside your pump. When this happens, tiny but high-energy shockwaves are created inside the pump which can erode its internal components and lead to rapid deterioration. Curbing cavitation to prolong the working life of your centrifugal pump is therefore important. VEMC is the leading Kirloskar pump authorised dealer, and in this blog, we tell you how to prevent cavitation in your centrifugal pump.

How cavitation can damage pump components

Shockwaves created due to cavitation can gradually erode the internal pump components. Besides, repeated cavitation can also increase the surface tension of the components eventually leading to fatigue, failure, weakening of material, cracks and fractures. The noise and vibrations that cavitation causes can further lead to wear and tear.

Factors leading to cavitation

  1. Regions of low pressure: These are created as soon as the pressure of the fluid inside the pump drops below the vapour pressure of the liquid.
  2. Changes in flow velocity: Rapid changes in the flow velocity can lead to cavitation as it also creates regions of low pressure.
  3. Temperature differences: Sharp changes in the temperature of the fluid can cause cavitation. This is due to the changes in vapour pressure that it causes.
  4. Pump design: Inappropriate pump design or mismatched features as per the demand can result in severe cavitation.

Other factors that can cause cavitation are low-viscosity fluids, clogged flow, excessive speed or pressure.

Methods to prevent cavitation

  1. Proper pump selection: For starters, choose the right pump based on your task requirements. Make sure the flow rate and head are in line with your demands.
  2. Operational adjustments: Adjust the system design or use booster pumps to increase the suction pressure. Avoid running the pump at flow rates sharply different from its design point.
  3. Fluid management: Control the fluid temperature and try to keep it within the safe range relative to vapour pressure. Reduce the introduction of gases into the fluid as it can increase the rate of cavitation.
  4. Pump monitoring: Keep track of your pump parameters like pressure and temperature and try to maintain them within the desirable range.
  5. Material selection and coatings: For your pump components, use cavitation-resistant material such as hardened alloys. Apply protective coatings to prevent erosion of vulnerable surfaces.
  6. Operational practices: Avoid sudden changes in pressure, and prime the pumps properly to ensure no air pockets are formed within the pump.
  7. Improve system design: Use flow control valves or devices to stabilise flow rates. Change the system piping and place flow straighteners at the inlet for smooth and non-turbulent flow.

Cavitation can be prevented by regular inspections and maintenance. The most common signs of cavitation are noise, vibration, reduced performance, variations in flow and pressure, increased power consumption and damaged bearings and seals.

To know more about cavitation, feel free to call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading Kirloskar pump authorised dealer based in Mumbai, having a rich experience of over 70 years in the field of pumping.

Strategies for Maximising the Efficiency of Your Centrifugal Pump System

by vemcoblogs -

If you are a pump owner, you would appreciate the importance of savings on precious electricity units in their operations. The bills for multiple pumps in big businesses could be quite humongous. VEMC is one of the leading Kirloskar pump dealers based in Mumbai, and in this blog, we talk about the various strategies to maximise the efficiency of your centrifugal pump systems to save energy costs. 

Choosing the right impeller design

If you wish to improve your pump’s performance and efficiency, being mindful of the impeller design is important. Two main factors play a part in this:

  1. Impeller size: A larger impeller size naturally means the pump can move a greater fluid volume. But to maintain optimum efficiency, make sure you are selecting the right-sized impeller. An improperly sized impeller also leads to cavitation, which reduces a pump’s efficiency and working life.
  2. Material: If the impeller is made of robust material (like stainless steel) which can withstand corrosion, cavitation and mechanical stresses, it will be able to provide consistent efficiency levels over a longer time horizon. Abrasive fluids on the other hand can cause wear and tear, reducing both performance as well as the efficiency of the pump.

Pipe apparatus

If your pipe is sized too narrowly, it can impact efficiency by causing friction losses as the pipe wall offers more resistance to the flow. Likewise, too many bends in the piping can cause turbulence and excessive friction, reducing the overall efficiency of the system.

Impact of system head pressure

If you’re operating the pump at higher system head pressure, it will make the pump work harder and consume more energy. This will reduce the efficiency of the system and lead to higher operational costs. Running the pump on optimum system head pressure can help improve efficiency levels significantly.

Regular maintenance

Your pumps, like all other mechanical equipment, contain plenty of moving parts which over some time tend to wear out. This can reduce their efficiency and make them consume more energy. Regular preventative maintenance may have some costs, but it also helps save plenty on the energy front.

Monitoring pump performance and adjusting operating points

What you cannot measure, you cannot improve! If you’re not measuring your pump parameters like head or flow rate, you’re missing out on a lot of crucial information. Keeping track of these parameters and adjusting them according to your needs is an extremely effective strategy to maintain optimum efficiency levels. With IoT-based tools like KBL’s Kirlosmart, pump monitoring has now become quick, convenient, accurate and real-time.

If you’re struggling with huge energy bills because of your pumps, you may want to get them audited by our experts. Feel free to get in touch with us by calling 022 43436655 or emailing us at marketing@vemc.co.in. We at VEMC are one of the top-notch Kirloskar pump dealers based in Mumbai with over 70 years of rich experience in the field of pumping and other electromechanical equipment.

Proper procedure for priming a centrifugal pump to prevent and ensure smooth operation

by vemcoblogs -
Kirloskar pump authorised dealer

If you own a centrifugal pump, you would know the importance of priming it before use. It simply refers to filling the pump with a liquid to generate enough suction to operate efficiently. VEMC is the leading Kirloskar pump authorised dealer and in this blog, we talk about the proper procedure to prime your pump to prevent damage and ensure its smooth operation.

Dangers of running a non-primed pump

  1. Cavitation: Without enough liquid for suction inside the pump, there are high risks of cavitation. This is caused by the creation of air bubbles which on bursting create tiny shock waves inside the pump body, leading to gradual internal damage over time.
  2. Drop in performance: Without priming, a centrifugal pump tends to operate at lesser efficiency. It is unable to generate optimum pressure and flow rates.
  3. Overheating: Without adequate fluid inside the pump, the rotating parts can get overheated. This can catalyze wear and tear, and also reduce the expected lifespan of the pump.
  4. Damage to parts: Impellers, shafts, bearings, and seals could face excessive strain due to a lack of fluid inside the pump. This can cause severe damage to parts over some time.
  5. Safety hazards: In some sensitive applications, not priming a pump could even lead to accidents, environmental hazards, and disruptions.

What are the different priming techniques?

  1. Manual priming: Simply by opening the casing and suction pipe and letting the liquid flow in.
  2. Flooded suction: By installing a pump below the level of the source of liquid, and thus using gravity to prime the pump.
  3. Self-priming: Pumps create a vacuum to draw in the liquid automatically without any manual intervention.
  4. Vacuum priming: Using an external vacuum pump to draw the liquid into the casing.
  5. Recirculation: The pumped fluid is recirculated from the discharge side into the suction side. This is especially useful for low-viscosity liquids.
  6. Using a priming pump: A separate priming pump or system is used to create a vacuum, evacuate air, and draw the liquid in.

How to prime a centrifugal pump safely

  1. Make sure your pump is ready for priming. Check all the valves, fittings, and connections.
  2. Check whether the pump has adequate fluid levels to cover the pump’s suction inlet.
  3. Open the vent valve and allow the air to escape.
  4. Fill the pump casing in case you are priming manually.
  5. Close the vent valve once you have filled the suction line with fluid. This will prevent air from escaping.
  6. If you’re using a self-priming pump, start the priming process at this stage.
  7. Monitor the pump priming process throughout, to ensure proper operation.
  8. Close the priming mechanism (if applicable) and start the pump.

For more on priming your centrifugal pumps, feel free to call us on 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar pump authorised dealer based in Mumbai, with over 70 years of experience in the field of pumping.

Understanding Priming Requirements for Centrifugal Pumps

by vemcoblogs -
Kirloskar pump dealer

Table Of Content

Understanding Priming Requirements for Centrifugal Pumps

If you own a centrifugal pump, you must be aware of the process of priming it. Priming simply means filling up the pump casing with the liquid that is to be pumped. This removes any air from the casing and creates a seal between the casing and the impeller. Depending on the type of the pump you’re using, priming can be manual or automatic. VEMC is the leading Kirloskar pump dealer based in Mumbai and in this blog, we tell you all you need to know about priming your centrifugal pump.

Understanding priming

Centrifugal pumps have a priming chamber which is filled with a liquid to expel air and create a vacuum. This helps prevent cavitation of the pump while improving its efficiency. As any Kirloskar pump distributor may tell you, a well-primed pump lasts longer, consumes lesser energy and offers optimum performance.

Different priming methods

  1. Gravity-fed priming: In this type of priming, the casing is filled using the force of gravity, that is, it simply flows downward into the priming chamber without any consumption of external energy.
  2. Vacuum priming: In this type, the vacuum priming system pulls water into the pump allowing it to start. This happens as a result of creation of a vacuum from the top of the impeller down to the level of the water source.
  • Flooding: In this type of priming, the pump is completely flooded with the liquid. However, since these types of pumps cannot handle air, gases or vapours even for a short period of time, there’s always a risk of the liquid being interrupted or bearings getting damaged.

Selecting the appropriate priming method

The right priming method depends upon a number of factors such as:

  1. Pump type: When it comes to priming a pump, there is no one-size-fits-all. Different types of pumps require different priming methods and your Kirloskar pump dealer can provide the right information on this.
  2. Installation: Some pump installation systems may make certain priming methods difficult or impossible. For instance, gravity-fed priming may not be possible for all types of installations.
  3. Operating conditions: Before selecting your priming method, it is important to consider the operating conditions of your pump. These include system designs, constraints, type of liquid to be pumped etc.

Troubleshooting common priming issues

Some of the most common priming issues that customers approach Kirloskar pump distributors with, are:

  1. Air leaks: Air leaks can cause your pump to lose the prime or not prime at all. To fix this, check the pump lid and o-ring for any damage. Even debris or improperly sealed lids or o-rings can cause air leaks.
  2. Insufficient liquid levels: Low water levels can cause a pump to lose the prime. Make sure that the water level is above the minimum level required for operation.
  • Pump not self-priming: This could be caused due to a suction leak. Alternatively, the suction line is too long or its diameter is too wide. To prevent this, use a cling wrap around each joint.

Priming is one of the most crucial aspects of pumping. For more information on priming, feel free to call VEMC at 022 43436655 or email us at marketing@vemc.co.in.

The Impact of Liquid Viscosity on Centrifugal Pump Performance

by vemcoblogs -

Pumps do not operate with the same efficiency and effectiveness with all liquids. One of the most important characteristics of the liquids that impact pump performance is their viscosity. VEMC is a leading Kirloskar pump authorised dealer based in Mumbai and in this blog, we tell you about the impact of liquid viscosity on centrifugal pump performance.

Definition and units of liquid viscosity

Let’s first try to understand what viscosity really means. In simple terms, viscosity can be thought of as the thickness of a liquid. However more technically, it refers to the resistance to flow at a given temperature. At the molecular level, it represents the interaction (more specifically friction) between molecules in a particular liquid. Higher viscosity means a liquid is thicker, that is, it offers more resistance to flow and hence requires more energy to be displaced from one point to another.

Unit of viscosity: Viscosity is measured in Newton-Second per Square Metre.

How viscosity affects pump efficiency and flow rate

As stated above, more viscous liquids are harder to move due to the greater resistance to flow they offer. As such, higher viscosity has a negative effect on the performance of a pump in terms of flow rate as well as head. This means if you are looking to displace highly viscous liquids such as oil or honey, you will need a really powerful pump.

Selecting the appropriate pump type and size for liquids with different viscosities

Let’s now take a look at which pumps are suited for which levels of viscosity.

  • For low viscosity fluids such as water, centrifugal pumps are the best. However, even with a slight increase in the viscosity of the liquid, centrifugal pumps’ performance may be affected.
  • For highly viscous liquids such as oil or honey, positive displacement pumps are most suitable. These can be run at lower speeds and varying flow rates to make up for the thickness of the liquids. 
  • Finally, peristaltic pumps can handle both high as well as low viscosity liquids with relative ease. These are suited for repeatable dosing applications and can run dry without any risk of pump failure.

Other considerations for highly viscous liquids

Apart from choosing the right pump types for the right levels of viscosity, you must also be mindful of the ancillary setup such as suction and piping. For highly viscous liquids, make sure there is no restriction on the suction end. Also, for such liquids, the pipework size must be larger to compensate for the friction loss or extra drag.

If you’re still not sure which pump is best suited for your liquid type, we are here to help you out. Feel free to speak to our experts by calling on 022 43436655 or emailing us at marketing@vemc.co.in. VEMC is the leading Kirloskar pump dealer based in Mumbai with over 72 years of rich industry experience in supplying and installing pumps, valves, fire panels and other high-standard electromechanical equipment.

Centrifugal Monobloc pumps: Effective water management system

by katlyngrandi2 -

Since its inception in the year 1948, Vijay Engineering and Machinery Company (VEMC) have been toiling to be the best in the industry. Panning India it has for sure attained technical expertise in a roster of domains that pertain to fluid engineering products and varied electromechanical sectors too. Located in Mumbai, Maharashtra, VEMC is an ISO 9001:2008 certified company.  In addition, as a water pump distributor it also renders its services in Pune. The establishment also deals in Kirloskar submersible pumps, Multi stage horizontal pumps, multi stage vertical pumps and many more.

The company is conscientious about the products and services rendered and thus this has made it perfectionist in its domain. Water is a scarce resource and thus effective water management system is needed for its utilization. For this it offers centrifugal monobloc pumps that are utilized for lifting water from well/ river, pumping to high rise building or drainage/sewage water.

Key Point 1: Commitment to Quality

VEMC’s unwavering commitment to the quality of its products and services has solidified its reputation as a perfectionist in its field. In a world where water is becoming an increasingly scarce resource, an efficient water management system is essential for its responsible utilization.

Key Point 2: The Role of Centrifugal Monobloc Pumps

To address the need for efficient water management, VEMC offers centrifugal monobloc pumps designed for a variety of applications, such as lifting water from wells or rivers, pumping water to high-rise buildings, and managing drainage and sewage systems.

Key Point 3: Understanding Centrifugal Monobloc Pumps

With years of experience, VEMC has acquired extensive technical knowledge about centrifugal monobloc pumps. These pumps are unique in that they have all their rotating components mounted on a common shaft, which includes both the pump assembly and the motor assembly. This design is deliberate, with the primary objective being to eliminate energy transmission losses.

Key Point 4: Energy Efficiency and Water Conservation

In traditional setups, like belt-driven and coupling-driven systems, energy is lost during the transmission from the motor to the pump. By integrating the motor and pump on a single shaft, centrifugal monobloc pumps eliminate these energy losses. This innovation not only saves energy but also reduces the wastage of water. As a result, centrifugal monobloc pumps have earned their reputation as the best choice in the industry for efficient water management.

With compounded experience, the company has gained the technical know-how about the pumps in abundance pertaining to the monobloc pumps. To elaborate more, a monobloc pump has all its rotating parts mounted on a common shaft. The prominent parts of it are pump assembly and motor assembly. The reason behind the development of the centrifugal monobloc pumps was to avoid transmission losses. Since, in a belt driven sets and coupling driven sets there are transmission losses. Therefore, motor and pump being mounted on a single shaft, there is no energy loss during energy transmission. So, saving energy as well as wastage of water makes centrifugal monobloc pumps the best in the industry.

How Industries use Pumps to get things done

by katlyngrandi2 -

What some people do not know about water pumps is that they are not a simple category of discussion when it comes to corporate decisions on purchases. Purchasing a pump is as complicated as buying a car or choosing the right company to do business with because in essence, those parts have to come from somewhere. Let’s say that you work in any engineering business and your company is in need of several pumps for various applications. You need to find Industrial Pump distributor for your business. Unfortunately, this is not a simple task because your decision would result in a future cooperation with a specific company.

The Complexity of Pump Selection

Some people may not realize that discussions about water pumps go beyond mere technicalities. Purchasing a pump is akin to buying a car or selecting the ideal business partner, primarily because these essential components must come from reliable sources. Imagine you’re part of an engineering business, and your company requires multiple pumps for various applications. The process of finding the right Industrial Pump distributor for your business is not a straightforward task. Your choice will determine your future cooperation with a specific company, making it a decision of paramount importance.

The Role of Reviews and Clientele

To ensure that you make an informed choice when selecting a pump supplier, it’s wise to consider factors like reviews and clientele. These are telltale signs of a company’s reputation and reliability. In this regard, Vijay Engineering stands out as the best supplier for acquiring a Centrifugal Pump in India. Our extensive clientele and consistently positive reviews are a testament to our commitment to customer satisfaction.

Affordability and Quality

One of the key factors that set Vijay Engineering apart is our unwavering commitment to offering high-quality products at affordable prices. Our competitive pricing ensures that clients get value for their money without overpaying. We firmly believe in transparent, ethical business practices, and our goal is to provide the right solutions for your business without hidden costs or inflated prices.

Uncompromising Quality Assurance

When it comes to pumps, quality is non-negotiable. Pumps are the workhorses of various industries, and their reliability is crucial to maintaining the efficiency of industrial processes. At Vijay Engineering, we understand the importance of supplying top-quality pumps that meet and exceed industry standards. Our pumps are rigorously tested and approved by multiple quality benchmarks. This means that the pumps we provide do not break down or deteriorate over time, ensuring that your operations run smoothly.

A Partnership for Success

Our commitment to quality and affordability doesn’t just end at the point of sale.

To rest assured that you have made the right choice in deciding which company to do business with, simply default to the company with the best reviews and the largest clientele. 

We are the best supplier for acquisition of a Centrifugal Pump in India seeing as how our clients are plentiful and are always satisfied with the products that we supply them with. Furthermore, we insist that our prices are low and affordable, given that we are not going out of our way to scam our clients into paying more than they absolutely have to. At Vijay Engineering it is all about helping you find the right deal for your own business.

But not to digress, the importance of finding the right pump lies in the quality guarantee as well as the price. Seeing as how we already noted that our prices are the most profitable, we must assure you that the quality of the parts we supply has been relentlessly tested and approved by many standards. Our pumps simply do not break down or get damaged over time. Once you purchase a part from us, you can rest easy that you will not be disappointed. If anything, you will return for more. Browse our website today and see for yourself.

Vertical Multistage pumps and what makes them interesting!

by katlyngrandi2 -

The thing about multistage centrifugal pumps is that it is a topic of rare frequency in conversation. You simply do not hear enough about this particular topic to know much about the application or the acquisition of pumps.Vertical multistage pumps are the solutions to the space constraint in the vicinity.

Understanding the Multistage Magic

Before delving into vertical multistage pumps, let’s briefly grasp the concept of multistage centrifugal pumps. These pumps are designed to overcome the limitations of traditional single-stage pumps by incorporating multiple impellers or stages. Each stage adds energy to the fluid being pumped, resulting in higher pressure and more efficient operation. Now, let’s take a closer look at vertical multistage pumps.

Multistage Horizontal Pumps are very difficult to find a good pump of the sort and furthermore it is impossible to guarantee that even a high quality pump will not break down after a while. After all, these pumps are subjected to great pressure and they cannot be expected to operate fully forever. We ensure that you buy the pumps that will work the longest and will be the smartest choice for your particular business. Do not save money by purchasing pumps yourself, privately, because in the long run you will lose more money repairing the faulty parts that you have acquired. Trust our judgement and visit our website today www.vemc.co.in

The Assurance of Quality

When it comes to acquiring pumps, quality is paramount. Vertical multistage pumps offer the advantage of longevity and durability. These pumps are built to withstand the rigours of constant pressure and operation, ensuring they serve your business reliably over an extended period.

Trust in Our Expertise

In the world of vertical multistage pumps, trust is paramount. Trust in the quality of the pumps you acquire, trust in their reliability, and trust in the expertise of those guiding you. When faced with space constraints or the need for efficient, compact solutions, visit our website and put your trust in us. We’ll ensure you find the perfect vertical multistage pump that not only works the longest but also proves to be the smartest choice for your unique business needs.

FAQ:

What are the advantages of vertical multistage pump?
Vertical multistage pumps offer several advantages, including efficient space utilization, high energy efficiency, reliable performance across varying flow rates and pressures, ease of installation and maintenance, and suitability for applications with limited horizontal space.

What are the applications of vertical pump?

Vertical pumps are commonly used in various applications, including industrial, municipal, and agricultural settings. Some key applications include water supply and distribution, wastewater treatment, irrigation, power generation, and oil and gas production. These pumps are particularly suitable for situations where space constraints or depth requirements make a vertically-oriented pump more practical and efficient.

Introducing KBL’s DBXe

by vemcoblogs -
KBL’s DBXe

Introducing KBL’s DBXe

KBL (Kirloskar Brothers Limited) is a leading company when it comes to fluid management. Its capability spans industries such as water supply, power generation, irrigation, oil and gas, marine and defense etc.

The DBXe is KBL’s highly successful end suction pump mainly used for clean, low-viscosity liquids free from suspended impurities, available with any Kirloskar authorised dealer. The pump has a capacity of up to 550 cubic meters per hour and offers a head of up to 100 meters. 

VEMC is the leading Kirloskar dealer in Mumbai, and in this blog, we tell you all you need to know about the DBXe pump.

Key features

The DBXe is one of the most outstanding pumps available in the market and has some of the most competitive construction and operational features:

  • The delivery size of the DBXe is 32 to 150 mm.
  • The working pressure of the pump is 16 kg per square centimeter (MAWP).
  • It operates at speeds of 1450 & 2900 rpm and 1760 & 3500 rpm.
  • It can operate within a temperature range of -10 to 90 degrees C.
  • The pump casing is made of cast iron. It has centerline delivery with a self-venting design, providing smooth hydraulic passage, and ensuring utmost efficiency. 
  • The enclosed impellers are statically as well as dynamically balanced.
  • Anti-friction ball bearings support the shaft of the pump. Its critical speed is much above the operating speed. The shaft is machined and ground to maintain its concentricity and is protected from the liquid using an ‘O’ ring and a shaft sleeve.
  • The stuffing box is sealed using gland packing or mechanical seal.
  • The bearings are pre-lubricated and grease sealed.
  • The pump has a dry shaft design and rotates in the clockwise direction when viewed from the driving end.
  • The DBXe has a flexible jaw-type spacer coupling.
  • The pump can be driven using both an electric motor and an engine. 
  • Due to its back pull-out type design and interchangeability of components, repair and maintenance are easy and low cost. 

Applications and Industries

As mentioned above, the DBXe is used to process clean low-viscosity liquids (up to 20 cSt). The temperature range of the pumped liquid could be -10 to 120 degrees C. Some of the most common applications of the DBXe are:

  1. Water supply
  2. Sprinkling
  3. Swimming pool water
  4. Industrial water
  5. Firefighting
  6. Condensate
  7. Air conditioning
  8. Cooling water
  9. Clear juice
  10. Drinking water

An eco-friendly pump

KBL always puts a huge premium on designing environment-friendly equipment and the DBXe is no exception. With its centerline delivery and self-venting design, the pump is one of the most energy-efficient systems out there. The robust cast iron construction and anti-friction ball bearings mean utmost durability and reliability which precludes frequent repair and replacement of the pump. 
VEMC is an authorized Kirloskar submersible pump dealer based out of Mumbai. To learn more about the KBL DBXe pumps and find out whether they suit your needs, get in touch with our team of experts at 022 43436655 or email us at marketing@vemc.co.in.

Why the Performance Witness Test is Important for Centrifugal Pumps

by vemcoblogs -

Performance witness test is the procedure to establish the integrity of a pump and keep a record for future reference. It is necessary to ensure the pump meets industry standards and is compliant with various norms and regulations. Very often some technical snags and issues also surface during a performance witness test. 

VEMC is the leading Kirloskar Pump Distributor based out of Mumbai

In This Blog, We Explain Why A Performance Witness Test Is Important For Your Centrifugal Pump.

Verification Of Design Specifications

A performance witness test enables a user to verify first-hand the various design specifications of the pump, as promised by the supplier. The data generated during the test could be plotted on a graph to ascertain whether the pump is performing satisfactorily within the expected limits. The pump must be run long enough in order to stabilise it and test it at raised temperatures.

Detection Of Defects And Malfunctions

As any Kirloskar pump distributor will explain, testing the mechanical integrity of the pump is another important reason to carry out a performance witness test. This ensures that the pump operates satisfactorily with no defects or problems at higher temperature and vibration levels. During the test, the pump is checked for possible leaks from parts such as gaskets and seals. 

Identification Of Operational Problems

Data is plotted to identify any possible problems while running the pump. Operational issues such as misalignment, or their symptoms such as unexpected vibrations or excessive noise can be identified and corrected once the pump is put through a thorough performance witness test. Your Kirloskar pump distributor most likely will also provide pump AMC services and can be of great help in this regard.

Determination Of Energy Efficiency

A performance witness test culminates in the drafting of statistical reports which help determine the efficiency of your pump. The performance curve for instance has energy curves and efficiency curves among many others. These curve helps identify any efficiency-related issues such as overconsumption of electricity.

Documentation Of Performance

One of the most significant outputs of performance witness tests is the documentation of results. This can be of great value for future reference, especially in case of a pump breakdown, poor performance, or reduced efficiency. In other words, this acts as a medical history of sorts for your centrifugal pump!

Compliance With Industry Standards

Your centrifugal pump must comply with a number of industry standards which mostly signify optimum performance and efficiency. Some of these industry standards are:

  • Hydraulic Institute (HI) “vertical pump tests”, ANSI/HI 2.6-1994
  • ASME Power Test Codes (PTC) 8.2-1990
  • American Petroleum Institue (API) Standard 610
  • HI “Centrifugal Pump Tests” ANSI/HI 1.6-2000

If you are looking to get your centrifugal pump performance tested, get in touch with VEMC today. We are the leading Industrial Water Pumps Dealers In Mumbai and have a proven track record of excellence in AMC services. We take pride in being the most reputed Kirloskar Pump Distributor across the country. Give us a call at 022 43436655 or email us at marketing@vemc.co.in.

Five Ways to Maintain a Centrifugal Pump

by vemcoblogs -
Centrifugal Pump

Maintaining your centrifugal pumps can extend the life of your pumps, reduce operation costs and minimise the chances of a sudden breakdown. With proper maintenance, you are also able to keep a record of all the problems arising in the pump which can help you zero in on future problems easily. VEMC is the leading Industrial Water Pump Dealer in Mumbai.

In This Blog, We Take You Through 5 Ways In Which You Can Ensure Comprehensive Maintenance Of Your Centrifugal Pump. 

1. Proper Lubrication

The failure of bearings is mostly caused by lubrication or the lack of it. Make sure you are lubricating the pump just enough. Over-lubrication can be as harmful to the pump as under-lubrication by creating solids on the bearings and making them run at higher temperatures.

2. Regular Inspection

Make sure you are regularly checking the pump for leaks, excessive vibrations, lubrication, and discharge pressure. Maintain a log register of your inspections and note any remarkable changes or faults. This way you can ensure proper upkeep and identify the problem instantly in case of a breakdown.

3. Control The Pump’s Operating Conditions

While the pump is working, a number of parameters like temperature, pressure and vibrations need to be kept under check. Usually, a pump will exhibit a rise in temperature while operating but watch out for overheating to prevent damage to parts. Likewise, determine the optimum flow range of your pump (represented by parameters like BEP, POR and AOR). As much as possible, make sure that your pump doesn’t operate beyond this acceptable range. 

4. Proper Alignment

Misalignment of your centrifugal pump can cause a number of problems like greater wear and tear, leakage, excessive vibration, noise, higher maintenance costs, lower energy efficiency, and even early failure. These issues can be avoided by ensuring the proper alignment of your pump.   For this, station your pump on a solid foundation which is at least thrice the mass of your pumping system. Affix the pump with cement grout or epoxy to eliminate any movement and misalignment during operations. 

Besides, monitor the shaft alignment of your pump regularly as well, to avoid any disproportionate stress and strain. In case the pump is functioning at a higher temperature, the likelihood of thermal expansion will demand greater attention to pump alignment.

5. Regular Maintenance

All said and done, regular maintenance of your centrifugal pumps is absolutely indispensable. While this may seem like an annoying overhead on your operations costs, it actually helps save you from a sudden breakdown which may cause longer downtime and serious business losses. Setting up a comprehensive preventative maintenance regime along the lines suggested by your dealer can contribute to longer pump life, better efficiency and reduced downtime. As the top Industrial Water Pump Dealer in Mumbai, VEMC provides AMC services and can also help you maintain your pumps better.

VEMC is the leading industrial water pump dealer in Mumbai. We pride ourselves in electromechanical engineering products like pumps, compressors and control panels. If you are looking to buy an Industrial Pump in Mumbai, get in touch with us by calling 022 43436655 or emailing us at marketing@vemc.co.in.

Centrifugal Pump Types & Common Applications

by vemcoblogs -

Centrifugal Pump

Centrifugal pumps are used across sectors in a variety of operations. These include construction, chemical manufacturing, food processing, etc. The rapidly rotating impeller of the pump boosts the velocity of fluids and pushes them out with force. A specially designed casing ensures the fluid remains constricted within, directs it to pass through the impeller and controls the flow on its way out effectively. VEMC is one of the leading Kirloskar Pump Dealers based in Mumbai and in this blog, we tell you all you need to know about centrifugal pumps.

How A Centrifugal Pump Works:

Centrifugal pumps have a fairly simple way of operating, as any Kirloskar pump dealer can brief you. These pumps have one or two impellers attached to the shaft of a rotary pump. Once the shaft turns, impellers also start to rotate. This converts the mechanical energy into the kinetic energy of the moving fluids. The rotating impellers thus move the pumped liquids along the spinning vanes, enhancing their velocity.

Basic Parts Of A Centrifugal Pump

    • Impeller is the most basic part of any centrifugal pump. These have a series of curved vanes which are usually sandwiched between two discs. 

    • On the opposite side, the impeller is connected to a motor through a shaft. The motor rotates the impeller at a high velocity, boosting the liquid’s flow rate. 

    • The casing of the pump is another important feature of a centrifugal pump’s construction. This is of two types: volute and diffuser. Both designs aim to keep the flow under a controlled discharge rate.

Types Of Centrifugal Pumps

The two major types of centrifugal pumps are:

    • Axial

    • Radial

Axial and radial pumps have only one basic distinction –– their orientation. A radial centrifugal pump pushes the liquid out through a downstream piping. On the other hand, an axial pump generates the pressure through a lifting effect of the vanes. Both radial and axial centrifugal pumps are available with VEMC –– the leading Kirloskar Pump Distributor in Mumbai.

Single-stage, two-stage and multi-stage pumps. On the basis of the number of impellers in a pump, we have 3 types:

    1. Single-Stage: 

As the name suggests, this pump has only one impeller. The simplicity of design allows for easy maintenance. These pumps are best suited for low-pressure operations.

   2. Two-Stage: 

Twin impellers present within the casing rotate in tandem and process the liquid at a high speed. It is suited for medium-head operations.

    3. Multi-Stage: 

Three or more impellers are used in these pumps to boost the liquid at maximum efficiency. These are best for high-head operations.

Common Industrial Centrifugal Pump Applications:

A number of domestic and industrial applications make use of centrifugal pumps. Some of the most important operations where centrifugal pumps find the greatest use are:

    • Sewage disposal

    • Oil and gas operations

    • Chemical processing

    • Food and beverage processing

    • Fire safety systems

Conclusion

For more information on industrial water pumps in Mumbai, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading industrial water pump suppliers in Mumbai. We are also the top-notch Kirloskar submersible pump dealers in the country and pride ourselves on over 70 years of rich experience in pumping.

How to Install Mechanical Seal in an End Suction Centrifugal Pump

by vemcoblogs -
End Suction Centrifugal Pump

Centrifugal pumps have a rotating shaft that sticks out from the back of the pump casing through a seal chamber or stuffing box. The mechanical seal is needed to prevent fluid from leaking into the atmosphere along this shaft. Failure of these mechanical seals can have serious implications for the pump’s safety and reliability. It is therefore very important to install the seal properly.

How a Mechanical Seal Works in an End Suction Centrifugal Pump

A mechanical seal needs two smooth and flat seal faces in contact, one that is rotating with the shaft and another that is stationary with the casing. The faces are sealed to their holders using secondary seals. These are flexible so that they’re placed in contact and move to compensate for any misalignments or wear and tear. The faces however need lubrication to function at their best.

Steps for Installing a Mechanical Seal in Centrifugal Pumps

Here are 7 simple steps to follow when you are installing or replacing a mechanical seal in end suction centrifugal pumps:

1. Make sure the power is off

Make sure you cut the power so that the motor is not in motion. It’s even better to be doubly sure by cutting the main supply so that the motor may not start up while you’re working on it. 

2. Isolate the fluid from the pump

Next up, shut both inlet and outlet isolation valves and drain the pump casing by removing the drain plug.

3. Dismantle the pump

Use a wrench to unscrew the bolts holding the housing of the pump in place. Detach the pump carefully and keep the bolts safe for reassembly later.

4. Identify the stuffing box arrangement

If the pump is of the back pull-out design, remove the spacer element in the coupling, remove the casing bolts and pull the pump away from the casing. You can then access the seal without having to disconnect the casing from the piping. 

In case the pump is not a ‘back pull-out design, you’ll have to completely disconnect the pump after you disconnect the coupling between the pump and shaft. If the pump is a close-coupled design, you’ll have to remove the entire pump.

5. Remove the impeller

Dismantle the impeller of the pump. You can find the seal located on the shaft behind the impeller. Detach the shaft by holding it in place using a wrench and then rotate the impeller to unscrew it.

6. Detach the old seal

After removing the impeller, you can access both the rotary and stationary seal parts. The parts are usually held in place with screws all along the shaft. Remove the screw and pull away the rotary seal parts, and then remove the stationary part of the seal.

7. Replace the seal

Now place the replacement seal parts along the shaft. Push the stationary part into the casing using a new o-ring or gasket material. 
For any guidance on your centrifugal pumps, including all your sealing needs, feel free to speak to our experts at 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are authorised Kirloskar dealer based in Mumbai and deal in a range of Kirloskar centrifugal pumps including multistage centrifugal pumps, (also called horizontal multistage pumps).

How to Calculate Total Dynamic Head for an Industrial Pump

by vemcoblogs -
TDH for an Industrial Pump

The total Dynamic Head in an industrial pump refers to the total pressure when water is flowing in a particular system. It has two parts: the vertical rise and friction loss. In this blog, we explain to you the complete calculation of the TDH. So let’s get started.

Broadly, the TDH of a pump can be calculated by following these steps:

  1. Calculate the value of the vertical rise 
  2. Find out the friction losses in the system as the water passes through the pipe and other components
  3. Add both these values to arrive at the TDH.
  • How to calculate the vertical rise:

As the name suggests, this parameter seeks to calculate the distance up to which the liquid has to rise from its starting point in the system below to the endpoint. If the liquid level at the bottom goes down, the vertical rise will naturally increase. Likewise, in case the level of liquid rises at the bottom, it has to rise over a shorter distance to reach the endpoint, and hence the vertical rise will decrease. With the increase of the value of vertical rise, the TDH also increases.

  • How to calculate friction loss:

To find out the friction loss, it is necessary to calculate the desired flow. The greater the flow going through your pipes more will be the loss due to friction. Friction loss also depends on the type of pipe in use, its vertical and horizontal length, and its schedule. You must also factor in the elbows, valves, connectors, or other components that come in contact with the liquid, and hence contribute to the friction loss. 

  • The result: Total Dynamic Head calculation:

As stated earlier, TDH is simply the summation of vertical rise and friction loss. To arrive at the TDH value, first ensure both are in the same units of length, say feet. For instance, if the vertical rise in the worst-case scenario is 25 feet, and the friction loss of the system is 6 feet, the TDH value would be 31 feet.

  • Alternative scenario:

Always considers the worst-case scenario in case of vertical rise to ensure you have sufficient amount of TDH. For instance, in the above case, if the water level never goes below 5 feet, the vertical rise will always be 20 feet and hence the TDH value will only be 26 feet.

Other Considerations When Calculating Total Dynamic Head

A few other factors also have an impact on the Total Dynamic Head. These include viscosity, specific gravity, and temperature. The specific gravity of a liquid can slightly alter the friction losses. Likewise, viscosity can significantly increase friction losses. 
For any information on centrifugal pumps, multistage centrifugal pumps, horizontal multistage pumps, or vertical pumps, feel free to call us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the authorised Kirloskar dealer that deals in the entire range of pumps suited for various operations. VMC is an ISO 9001:2015 certified company with a rich industry experience of 72 years.

What is pump cavitation? How to get rid of it

by vemcoblogs -
What is pump cavitation?

Cavitation is one of the most common issues in centrifugal pumps. Often this surfaces as strange noise, vibration and reduced performance of the pump. Prevention of cavitation is necessary as this may otherwise impact the lifespan of the pump. But before talking about the ways to prevent it, let’s understand what cavitation really is.

What is cavitation?

Cavitation is simply the accumulation of bubbles around the pump impeller. Bubbles are formed in liquids of any viscosity and when these burst inside the pump, high energy shock waves are created inside the pump. This is analogous to the ripples created in a pond when you throw a stone into it. However, with the enormous number of bubbles exploding inside the liquid, cavitation can cause serious erosion of pump components over time.

How does pump cavitation occur?

When the pressure quickly drops below the vapour pressure, bubbles or voids are formed inside the liquid. When the same bubbles experience high pressure, they collapse and create small shockwaves in the process. These shockwaves create tiny holes in the pump components over a period of time. This is called “pitting”.

How to prevent pump cavitation

1. You can prevent pump cavitation most effectively by increasing the pressure upstream from the pump’s impeller. This pressure is called Net Positive Suction Head (NPSH). NPSH can be increased in the following ways:

  • By increasing the water level of the upstream reservoir
  • By adding an inducer to the pump inlet
  • By reducing the flow losses upstream
  • By operating the pump at lower flow rates

2. Even the smallest amount of air going into the pump can cause cavitation. Check and make sure all the joints and connections are sealed perfectly well. Check all the O-rings and any other mechanical seals regularly. Cavitation can also be caused by the bubbles created by a foaming liquid. In such a case, run the pump slower and remove all the contents periodically, including air.

3. Use a booster pump to reduce the pressure on your primary pump. Increase the liquid level around the suction area and if possible, reduce the temperature of the pump, liquid or other components.

Types of cavitation

Let’s try to understand two of the most common types of cavitation, that is, suction cavitation and discharge cavitation.

1. Suction cavitation

Also known as classical cavitation, this happens when the pump is under low pressure or high vacuum conditions. Pressure is dropped instantly when the liquid being pumped enters the eye of a centrifugal pump. Bubbles or cavities are formed near the eye of the impeller which gradually move to areas of higher pressure.

2. Discharge cavitation

This happens when a pump discharge pressure is extremely high or the flow is restricted and cannot leave the pump. This results in majority of the pump fluid getting circulated within the pump. The bursting of bubbles creates intense shockwaves, resulting in premature wear and tear of the impeller.

VEMC is a Kirloskar authorised dealer and deals in swimming pool pumps, submersible sewage pumps, vertical turbine pumps etc. We also offer AMC services for pumps and resolve technical issues. Avail our services by giving us a call on 022 43436655 or email us at marketing@vemc.co.in.

Unveiling the Taloja APOEM

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Unveiling the Taloja APOEM

VEMC is thrilled to announce that the Taloja APOEM (Applied Pump Original Equipment Manufacturer) pump testing facility is all set to begin manufacturing and testing the pumps in accordance with industry standards.

Let’s take a look at what is in store:

The APOEM testing unit consists of pump assembling, alignment, and dismantling units. The components of the pump are put together during the pump assembly process. And during the alignment procedure, the pump components are brought into an alignment. It is during the dismantling procedure that the components of the pump are separated.

At the pump testing platform, the pumps must be tested after complete assembly in order to evaluate their performance properly. VEMC performs pump testing on a state-of-the-art testbed that was specially designed to meet the requirements of the pump OEM market.

The Lathe machine is used to rotate a pump to perform various operations such as turning, facing, knurling, grooving, and other movements.

Further, the vertical dynamic balancing machine helps to do the impeller balancing and trimming tasks according to the reading. It balances the unbalanced impeller and grinds the unbalanced part.

At the pump paint booth, the pumps are painted in the standard colours of red or blue using the spray painting method. After they have dried, the DFT of the paint is checked as a part of the final inspection.

The newly painted pumps are then packaged in a corrugated box, loaded in a lorry, and prepared to be sent to the customer.

We have planned each activity meticulously. We’ve also established Standard Operating Procedures as the guidelines to be followed while carrying out each task, in order to ensure optimal performance and safety.

VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. We are a well-established industry leader and have been authorized Kirloskar pump dealers since 1950.

Today, we are excited to offer you an extensive range of state-of-the-art products and services. These include physical pump inspection, assembly, witness testing, performance assurance, and more. With decades of industry experience, we guarantee you superior services with shorter delivery times post dispatch.

We continue to provide you with top-quality products and services and hope to strengthen the trust you built in us.