Tag: air compressor dealer in Mumbai

7 Reasons Why Your Air Compressor is Losing Pressure and How to Fix It

by vemcoblogs -
Air Compressor

Industrial processes invest a substantial portion of their operational expenses in compressing air. But if your compressor is losing pressure, it means a waste of electricity, higher costs and lower profit margins. It also means your compressor is working harder to maintain the pressure and thus going through more wear and tear. Any compressor dealer in Mumbai will tell you the importance of maintaining optimum air pressure in a compressor. 

In This Blog, We Take You Through 7 Main Reasons Why Your Air Compressor Could Be Losing Pressure And How To Fix It:

  • Leaks In The Air System

Ruptures in hoses, piping trees, nozzles and connectors connecting your air compressor and pneumatic tools cause leakage of air. This inevitably leads to a drop in air pressure. To avoid this problem, get your compressor systems regularly inspected for ruptures and leaks by VEMC –– the leading ELGi Air Compressor Dealers in Mumbai.

  • Faulty pressure regulator

Regulators control the passage of air through your air compressor systems. A faulty, sub-optimal or undersized pressure regulator can cause a drop in air pressure. Always ensure you are choosing the right-sized pressure regulator for your compressor. Also, do not suppress your regulator to compensate for lost pressure. This can cause it to become unresponsive in the long run. Whenever there’s an inexplicable drop in pressure, get your pressure regulator inspected by your nearest Air Compressor Dealers in Mumbai.

  • Inadequate Air Intake

Another highly likely reason could be that your air compressor is simply not taking in enough air from the inlet. Get this problem fixed by inspecting, cleaning and removing any physical barriers to air at the inlet.

  • Worn or damaged valves

There will always be a slight drop in pressure as soon as the air enters the valves since the momentum is interrupted. This can get worse in case your valves are worn out or damaged. Always keep the air compressors in good working condition by having an effective maintenance regime in place. 

  • Clogged Or Dirty Filters

Just like in your car, air compressor filters can get dirty due to dust or other particulates over a period of time, especially in factory or workshop settings. Dirty or clogged filters can rob your air compressor of fresh air which inevitably leads to a drop in pressure. The solution of course is regular clean-up and replacement of air filters.

  • Malfunctioning Pressure Switch

In case the pressure switch fails or malfunctions, it gets very difficult for the air compressor to maintain the pressure. Get the switch inspected and repaired in case air pressure keeps dropping inexplicably.

  • Insufficient Lubrication

Finally, insufficient lubrication in the air compressor system can be another cause of a drop in air pressure. Air compressors need optimally sized lubricators. In case yours aren’t performing up to the mark or aren’t supporting the load, get them replaced. Get lubricators that have the best ratings for maximum pressure drop reduction.

Conclusion

For more information on how to maintain optimum air pressure in your compressor systems, get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading ELGi Screw Compressor Dealer based out of Mumbai. 

Advantages of Reciprocating Compressor Over Screw Compressor

by vemcoblogs -
ELGi Screw Compressor

Before choosing an air compressor, it is very important to consider the features of each type to ensure suitability for your business operations. Screw air compressors operate by using two screws that trap and compress air between them while reciprocating compressors operate using pistons in a cylinder. While both find utility across industrial operations, reciprocating air compressors have some remarkable advantages over screw compressors. VEMC is the leading Air Compressor Dealers In Mumbai.

In This Blog, We Take You Through Each Of These Advantages In Detail:

Better Control Over The Discharge Pressure

Reciprocating compressors are typically used to discharge pressure of up to 12000 psi. They can be used at atmospheric pressure and to some extent even in a slight vacuum.

Reciprocating Compressors Operate At Higher Efficiencies

An Elgi Reciprocating Compressor can generate greater pressure but operates at much less energy.

Lower Installation Cost

As any air compressor dealer in Mumbai will tell you, reciprocating air compressors have a low initial setup cost as compared to other compressors. 

Low Noise Level

The piston pump of a reciprocating air compressor is quite straightforward and moves up and down rapidly to compress air. With its simple design and operation, the friction levels are quite low which in turn also results in lower noise levels.

Longer Service Life

These compressors have high durability and can serve sturdily for a much longer period of time than screw compressors. If proper upkeep is ensured, a typical reciprocating compressor is estimated to serve for a total of up to 50000 hours.

Easy Maintenance

Due to the simple design and operation, the maintenance of reciprocating air compressors is quite easy and cost-effective. Technicians have easy access to most components of the compressor and spare parts are also readily available in the market.

Versatility

These compressors are great to use in both light as well as heavy-duty operations. These can be tank-mounted or base-mounted which reduces the placement constraints and boosts ease of use. Besides, these air compressors have both oiled and oil-free varieties and can thus be put to use in a wide range of operations. This is especially useful if you function in restaurants, food processing or the pharmaceutical industry and are concerned about oil contamination. 

Better Efficiency In High-Pressure Applications

Reciprocating air compressors are known to perform much better in high-pressure applications. This makes them most beneficial when intermittent use with high pressure is required.

Better Variable Load Situation

Reciprocating air compressors are better suited for variable load situations. These can be controlled using variable-speed drives, bypass recycling, step-less methods, and clearance pockets. 

Better For High-Pressure Pulsations

Unlike screw compressors, reciprocating air compressors are very good at handling high-pressure pulsations both in terms of energy efficiency and generation of air pressure.

Conclusion

VEMC is the leading Air Compressor Dealers In Mumbai. We deal in a number of compressors such as Elgi reciprocating compressors, oil-lubricated screw air compressors and rotary screw compressors. To know more, get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. We are the best solar company in Mumbai and a leading solar energy company across the country.

Why Air Compressor Dryers Are Essential

by vemcoblogs -
Air Compressor

Atmospheric air always contains a certain amount of moisture. When this air goes through rapid pressure changes through a compressor, this moisture precipitates as a condensate. This can be potentially harmful not just to your air compressor itself but also to your business operations. Moisture in your food processing or packaging business can encourage the growth of microorganisms, thus causing spoilage and quality concerns. Moisture also speeds up the process of corrosion in metallic parts leading to higher repair and maintenance costs. Vemc Is The Leading Air Compressor Dealer In Mumbai.

In This Blog, We Explain Why Air Compressor Dryers Are Essential And Which Type Of Compressors Suit Your Needs The Best:

  • The Need To Dry Compressed Air:

When air is compressed, the water vapour condenses and starts flowing into the pipes. The point at which the vapours start condensing is called Pressure Dew Point (PDP). This can cause serious issues with pipes and the connected equipment over a period of time, and thus the compressed air needs to be dried. This can be achieved by using either an integrated aftercooler or standalone drying equipment. 

Whether you use an aftercooler or augment your compressor with a standalone dryer depends entirely upon your business requirement. VEMC as the top Elgi Compressor Dealer in Mumbai can provide you with all the relevant information and also supply the equipment as per your need. 

  • Two Main Dryer Types:

As any compressor dealer in Mumbai will brief you, two main types of compressed air dryers are available in the market. Which one you choose depends upon your need, budget and business application.

  1. Refrigerant Dryers

This is one of the most cost-effective solutions to your problems. A refrigerant dryer provides air drying through cooling (as the name suggests). By cooling the air intensely, these dryers try to achieve the dew point at temperatures between 2-10 (C). This makes them highly energy efficient. Besides, the refrigerant gases used in equipment these days are more sustainable and environment-friendly. Get in touch with your nearest Elgi compressor dealer in Mumbai to know whether refrigerant dryers are right for your business operations.

  1. Desiccant/Adsorption Dryers

These air dryers are slightly expensive but at the same time more energy efficient and effective in removing moisture from the air. These work through a chemical process which binds to the moist air and removes it. These dryers can attain dew point at temperatures as low as -40(C). 

Conclusion

Following the right procedures to dispose of condensate is necessary for your business as well as the environment. The moisture often contains tiny oil particles invisible to the naked eye. These need to be removed using an oil/water separator. Otherwise, you could incur fines or penalties for violating environmental guidelines.

For more information on Elgi reciprocating compressors or drying your compressed air, feel free to call us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Elgi air compressor dealer in Mumbai and can help you tackle your air drying issues effectively.