Category: Control Panel

Gain a Better Understanding of KBL’s Hydropneumatics Pressure Boosting System – HYPN

by vemcoblogs -

The Hydropneumatic Pressure Boosting System or HYPN is KBL’s path-breaking innovation in the field of pumping. It is an intelligent water supply system that enables you to adjust the flow on the basis of demand. VEMC is one of the leading pump and electric control panel manufacturers in Mumbai, and in this blog, we tell you all about KBL’s HYPN system.

What is HYPN? 

The HYPN is a system that brings together a range of devices and equipment such as pumps, motors, control panels, tanks, pipes and accessories to orchestrate fluid handling. As per need, a number of pumps such as inline, end suction, split case pumps and sump pumps are used in tandem in the HYPN system. It curbs the usage of energy and maintenance costs by controlling the supply of the liquid on the basis of demand. Users can also monitor and control the water supply on their smartphones or laptops through KBL remote monitoring system.

Key features of HYPN

HYPN system offers some of the most outstanding features that are rapidly transforming the pumpin industry and bringing it in line with latest business and environmental needs. 

  1. HYPN systems operate in accordance with the water demand. This means it is a self-adjusting system that only pumps water as per demand.
  2. When no pumps are in use, the HYPN automatically turns them off. This smart feature helps users save energy units and also reduces the carbon footprint of the facility.
  3. HYPN system maintains the system pressure all the time and avoids fluctuations.
  4. With HYPN, users can remotely access their fluid handling system through a desktop or smartphone-based dashboard. Thus, without being physically present at the site, the users can control and monitor the entire system with ease.
  5. HYPN is a smart pumping system that has demonstrated higher efficiency levels, lower maintenance costs and longer equipment lifespan.

How HYPN system is different

As any electrical panel manufacturer in Mumbai will tell you, conventional fluid handling systems have no way to adjust the pumps to the demand. They require manual intervention every step of the way. When used in high-rise buildings, their biggest drawback is the drop of pressure as soon as the demand for water increases and vice versa. In contrast, HYPN uses a combination of fixed-speed and variable-speed pumps which helps maintain the desired pressure based on demand. 

On the basis of flow, there are 3 configurations of HYPN systems:

  1. FX constant speed system: This only has constant speed pumps and is used in buildings with very little variation in pressure demand such as residential buildings and bungalows.
  2. MX cascade system: This is a cost-effective medium-sized system ideal for moderate flow variations such as industrial and commercial applications.
  3. EX all pump VFD system: This is a large-sized system ideal for dynamic flow variations in townships, hospitals, airports, malls, and metro stations.

For more information on HYPN systems, feel free to call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading control panel manufacturers in Mumbai.

8 Critical Factors to Consider While Choosing an MCC Panel

by vemcoblogs -
MCC panel manufacturer

Motor Control Centre Panels or MCC Panels automate the use of your motors and ensure you get the best possible performance and efficiency from them. However, when you’re out to procure these panels, there are some critical factors you must keep in mind. VEMC is a leading MCC panel manufacturer based in Mumbai.

We tell you all you need to know before choosing an MCC pane

1. Quality and reliability

The first factor you must consider while choosing an MCC panel is whether it meets your standards. For this, you can look for quality standard certificates like ISO 9001:2015 or ingress protection level certificates. Also, look for the standard of material used in the manufacturing of the panels. 

2. Type of panels

A number of panel types are available such as standard MCC panels with remote operation, dual starter panels, VFD control panels, etc. Research the features of each, be well-versed with all their pros and cons, and choose according to your requirements.

3. Customization

Another critical factor to consider is whether your control panel can be adjusted and suited to your needs. Check whether special features can be incorporated into the design of the control panel that can support your operations better. Prepare a detailed Request for Proposal (RFP) on the basis of your requirements and send it to manufacturers.

4. Cost and value

You can compare MCC panels from a number of control panel manufacturers in Mumbai on the basis of prices. However, desist from choosing on the basis of price alone. Consider the value in terms of quality, durability and features that the control panels bring to the table against the price quoted.

5. Manufacturer experience and expertise

You can easily find a number of electrical panel manufacturers in Mumbai. However, before making your decision, check whether the manufacturer has adequate experience and expertise in designing and manufacturing the MCC panels suited to your needs.

6. References and reviews

Look for references from the manufacturers’ existing clients. You can also find a wealth of information by going through the internet, online forums, and social media to check the reviews and testimonials left by past customers. You may even request the manufacturer for client site visits and inspections for better assessment.

7. Technical support

Ask around to confirm if the supplier provides good after-sale service, technical support and troubleshooting. Check whether the supplier is responsive enough in case of emergencies like a sudden breakdown. Also, find out whether they are good at providing maintenance services for the equipment. Choose the right electrical control manufacturer in Mumbai, not only on the basis of their product but also their after-sale service delivery.

8. Terms and conditions

Once you have chosen the supplier, negotiate all the relevant terms and conditions of the project with them. Much of this will require thoroughly listing down and communicating your expectations to the supplier. 
If you are buying an MCC panel, making an informed choice is necessary. In case you need further guidance, you can get in touch with us by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are one of the best MCC panel manufacturers based in Mumbai.

Guide to Selecting the Perfect Panel for Your Energy Goals

by vemcoblogs -
control panel manufacturers in Mumbai
control panel manufacturers in Mumbai 

A control panel is simply an assortment of components that control a mechanical function such as firefighting or managing pressure or flow. There are a number of types of panels which perform different functions:

  1. Motor Control Centers
  2. Variable Frequency Drives  
  3. Motor Starter Panels
  4. Fire-fighting panels
  5. Programmable Logic Controllers

Control panels essentially operate as an interface between humans and complex machinery to accomplish various operations. VEMC is one of the leading control panel manufacturers in Mumbai 

In this blog, we try to guide you to select the perfect panel to meet your energy goals

Identify your energy goals

For starters, you must quantify your energy goals as precisely as possible. To put things into proper context, calculate the monthly consumption you have. Then under the given constraints, specify the energy units you aim to save every month. 

Efficiency and performance

Control panels are often located at central positions which enhances the logistical efficiency manifold. They also keep users updated about any deviation in any of the parameters. Optimum efficiency and performance of control panels is a critical function. Find out all about it from experts, past customers and online reviews. VEMC, a leading electrical panel manufacturer in Mumbai can help you on this front. 

Understanding key metrics

Make sure you’re on top of all the key metrics such as wattage, voltage and current ratings and select the control panel exactly according to your needs.

Quality and durability

Buy only from vendors with an established reputation for good quality and durability. Control panels are an expensive piece of equipment and you would want them to last a long time. VEMC is among the most renowned and trusted electrical panel manufacturers in Mumbai.

Warranty considerations

Check whether your vendor offers a warranty on the control panels. If yes, be clear about all the terms and conditions to ensure smooth service in case of a breakdown.

Space available for installation

The size and type of control panel you can install at your facility will depend on the space available. Be mindful of this very simple yet critical constraint when making a choice.

Calculate the payback period and ROI

In how many months will the control panel cover its costs and start returning profits and at what rate? Find out the payback period and ROI for each option you have before zeroing in on the most financially viable control panel.

Environmental impact

As a responsible business, you must also ensure that the system you’re investing in has the least possible carbon footprint. Make sure your control panel also scores well on these fronts:

Embodied energy: It is the sum total of all the energy that was used in building a system.

Energy payback period: It represents the time taken to generate the same amount of energy that was used to build the system.

VEMC’s most iconic project is the firefighting control panel installation at One Avighna Park  Worli–– one of the premium value real estate projects in Mumbai. The fully automatic design and setup have added a new dimension to the building’s safety measures.

We are a top-notch MCC panel manufacturer and solar panel installation company based in Mumbai. For more information on any of our products or services, call us on 022 43436655 or email marketing@vemc.co.in.

Why There Is A Need To Automate Your Wtp/Stp Pump Systems With Control Panels

by vemcoblogs -
Control Panel Manufacturers in Mumbai

Water pollution is one of the most critical issues in big cities like Mumbai. These cities often struggle with heavy pressure on the existing water resources. With domestic and industrial effluents being drained into streams, lakes and rivulets, water shortage is only aggravated. 

Sewage treatment is seen as the only redemption against this serious urban crisis. Sewage Treatment Plants (STPs) or Water Treatment Plants (WTPs) have a central role to play in restoring our urban water resources to a great extent. 

VEMC is one of the top Control Panel Manufacturers in Mumbai, and in this blog, we explain why it is necessary to automate your WTP/STP pump systems using control panels.

Role of STP/WTP

Sewage treatment plants are highly effective in removing household and industrial contaminants from water. This is despite the presence of heavy solid waste, organic waste and toxic compounds in the discharged water. All of these must be treated effectively before discharging them back into living systems or for human consumption.

A number of techniques are used in STPs. For starters, the simple and natural technique of sedimentation is used to separate the heavy contaminants. Water is allowed to stagnate and heavy impurities settle down at the bottom. The liquid contaminants that continue to float are then removed through ‘clarification’.

With the help of blowers, aeration is used to supply oxygen to bacteria, to break down the organic wastes. Likewise, harmful and toxic contaminants are treated with disinfectants to neutralise their impact. 

How Do Pumps Work In Stp/Wtp Workstations?

All the above processes require pumping to displace water from one stage to the next, and finally push it back into usable circulation. Pumping stations in STPs are normally used to distribute, divert, stabilize or stop the water flow. A pumping station typically consists of a tank, pumps and level flow instrumentation. Level flow instrumentation measures the level in the tank and regulates the flow of the liquid to and from the tank.

Benefits Of Automating The Pumps In Stp/Wtp Workstations:

As any MCC Panel Manufacturer can explain, what makes the pumping completely automated is a pre-designed auto-operation module. VEMC is the leading electric panel manufacturer in Mumbai, and here are the topmost benefits of our automated pumping systems:

  1. Greater Efficiency: 

The equipment is remotely accessible, with real-time data flow. Most importantly, by automating the flow, unnecessary operation of pumps is eliminated which saves plenty of energy.

  1. Better Maintenance Regime: 

With sensors and predictive algorithms, you can maintain your workstations better and at lower costs.

  1. Lower Labour Costs: 

With completely automated pumping, there is no need to employ staff for supervision or frequent inspections, which reduces your labour overhead.

  1. Increased Capacity: 

With automated processes, it becomes easy to scale up and optimise wastewater treatment in a much more effective way.

Conclusion

For more information on how you can automate your STP/WTP workstations, call us at 022 43436655 or email us at marketing@vemc.co.in. We are the most reputed Electrical Control Panel Manufacturers in Mumbai.