4 Common Misalignment Issues in Pump Sets and Their Impact

by vemcoblogs - December 11, 2023December 18, 2023

As your pumps get older, they will likely develop misalignment issues. This is due to the persistent movement and vibrations that make the shaft deviate from the desired position. Conversely, misalignment can cause further deviation by changing angles and orientations of the pump.

VEMC is one of the leading industrial water pump suppliers in Mumbai, and in this blog, we talk about the 4 common misalignment issues in pumps, their impact, and ways to correct them.

Coupling misalignment

This is one of the most common types of misalignment and takes place due to a build-up of heat in bearings as a result of persistent friction. This causes wear and tear on the bearings, resulting in a reduced lifespan. In case of carbon journal bearings that are lubricated by the pumped liquid, the wear and tear could take place elliptically, thus sharply reducing the pump’s functionality. In extreme situations, coupling misalignment can lead to fractures in the casing, increased noise, and shaft failure.

Shaft misalignment

In case of misalignment in coupled shafts, the shafts are forced to rotate eccentrically. This leads to an excessive consumption of electricity, creates vibrations, increases the stress on the shafts and couplings. This reduces the mechanical seal life, causes fatigue and failure, and in extreme cases, could even lead to a complete breakdown of the pump.

Misalignment in piping

This can be caused due to incorrect installation and engineering. This often takes place when fixed pipe-work is connected to a smaller pump. In this case, misalignment could take place as a result of excessive nozzle loading. Besides, if the piping is not supported sufficiently, the weight of the fluids and the self-weight of the pipe could cause it to sag. Likewise, flow of hot liquid through the pipes could cause it to expand, forcing the joints apart and leading to misalignment.

Misalignment due to foot issues

Often one or more of the pump feet aren’t making enough contact with the base. This is known as a “soft foot” situation and is common for most rotating equipment. This is often detected when the pump is rocking, but very often it may not be detected at all until it has caused complete failure or breakdown.

How to correct pump misalignment

Pump misalignment is clearly a serious problem and can be dealt with in a number of ways. Here are some of the common ones:

Simply realign the pump along the centrelines of its shafts.
Loosen the motor’s bolts to shift it to one side (horizontal adjustment) or add/remove shims under its feet (vertical adjustment).
Support the piping carefully throughout the pump system.
Use a Laser Shaft Alignment (LSA) to easily and quickly realign couplings and shafts.

For more on how to correct misalignment, feel free to give us a call on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are one of the top-notch industrial water pump dealers in Mumbai.

When to Repair vs. Replace a Pump

by vemcoblogs - December 8, 2023December 18, 2023

Whenever any of your equipment breaks down, you are required to make a choice between repairing or replacing it. This applies to industrial pumps as well. However, several variables come into play when making the repair vs. replace decision. Some of these are skills of the technician, current technology and of course the costs involved.

VEMC is the leading Kirloskar dealer in Mumbai and in this blog, we talk about the repair vs replace dillemma that every pump owner has to face at some stage.

The repair vs. replace decision

The repair vs. replace discussion is often held whenever breakdown maintenance of a pump is being carried out. The decision is routed through a number of variables such as:

What is the problem that caused the breakdown?
Can it be fixed either internally or outsourced to an experienced technician?
How much will it cost to fix the issue?

The first step is identifying the problem which in itself can be quite challenging. Often pumps break down due to more than one issue. To zero in on the problems requires plenty of expertise, skill, experience and even some amount of luck. In case an internal team-member is unable to resolve the problem, it may be better to outsource it to a third-party technician.

At any rate, what really matters is how much cost will be involved in solving the problem. This is where the owner must figure out whether it would be more affordable to repair the pump, or simply to replace it with a new one. As a thumb rule, if the repair costs exceed half the costs for replacement, the pump should be replaced.

Age and performance history of the pump

If your pump is old, it is very likely to have undergone a significant amount of wear and tear. Plus, its technology has possibly become outdated which means it will be difficult to find spares for it. In terms of energy efficiency as well, the pump may not be performing up to the mark.

Another factor to look out for is how the pump has performed over the years. If it has had multiple breakdowns which has resulted in costly downtime, that makes another reason for you to consider replacement.

The environmental angle

Environmentally, it is always desirable that you prolong the lifespan of your equipment as much as possible and avoid frequent replacement. The latter causes unnecessary emissions and wastage of precious resources. However, if the outdated equipment has poor energy efficiency, it can be a heavy burden on not just the business but the environment as well. The eco-conscious pump owner is thus required to walk the tightrope between these two alternatives.

The repair vs. replace dillemma is one of the most confounding business decisions that any pump owner has to make. If you’re confused about what course of action to take on pump breakdown, let us help you navigate this uncertain territory. Call VEMC, the top-notch Kirloskar authorised dealer, on 022 43436655 or email us at marketing@vemc.co.in.

Importance of Conducting Pump Performance Testing

by vemcoblogs - December 6, 2023December 18, 2023

Pumps are expensive pieces of equipment, and to keep them going, continuous monitoring is important. With time, there will inevitably be wear and tear, which will cause deviations in performance. In other words, your pumps will gradually lose capacity and efficiency over time.

VEMC is one of the leading Kirloskar pump dealers based out of Mumbai, and in this blog, we tell you why regular and frequent performance testing is important.

Establishes mechanical integrity

Performance testing enables you to verify the design and establish its mechanical integrity. It helps prove compliance with industry standards and regulations. A mechanical run demonstrates that a pump runs without causing any mechanical issues such as leakage, high temperature, or vibrations.

Detection of issues

Performance testing is carried out under a range of different conditions. This essentially demonstrates the uniform performance of the pump in both hot and freezing temperatures without developing any faults or defects. A bearing temperature test is important to find out the levels of temperature at which pumps perform well. Temperature is measured before the start of the performance test and the minimal allowable rise of temperature above ambient levels is 70 degrees F. Likewise, as vibration levels increase, pumps may become more susceptible to leakages in gaskets, seals, etc. Performance testing ensures none of this takes place.

Finding operational problems

Performance testing can also be an opportunity to find out if a pump has any operational issues. These include misalignment or excessive vibration. These issues, if left unresolved, could cause serious and long-term damage to the pump, thus having an impact on its lifespan. Get in touch with any Kirloskar pump dealer to find out how to get these issues resolved.

Testing energy efficiency

A very important aspect of operating a pump is the level of energy it consumes. This is important as energy prices are soaring and any waste or increased consumption can raise costs significantly. Statistical reports that are received after performance testing demonstrate the level of energy efficiency of a pump.

Compliance testing

Your pump must comply with industry standards as well as government regulations. They need to comply with several standards, such as Hydraulic Institute (HI) vertical pump tests and ANSI/HI 2.6-1994. Non-compliance with any of these standards could attract severe penalties.

Testing the pump’s performance

Finally, and most importantly, the role of performance testing is to find out whether the pump is providing the performance that it promises. For this, the NPSH test is performed using two methods –– vacuum suppression and suction valve throttling.

Pumps are expensive assets that you wish to make the most of for an extended period. This makes it very important that you keep a regular eye on how it is performing. For more information on performance testing, feel free to get in touch with VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading and most reputed Kirloskar pump dealers in Mumbai.

Here are Four Reasons why Choosing VEMC as your Pump Supplier is a Good Choice

by vemcoblogs - November 29, 2023November 29, 2023

When it comes to industrial water pump dealers in Mumbai, VEMC is one name that stands out. This is thanks to our years and years of rich experience in dealing with clients across industries. But experience aside, VEMC has also been flexible enough to reinvent itself and meet new challenges effectively. The best part however, is its ability to understand clients’ needs and establish long-term trustworthy business relationships with them.

We Give You Four Strong Reasons That Should Make Vemc Your Pump Supplier Of Choice.

Years of experience

VEMC has humble origins. It was established in the year 1948 in Mumbai, with a vision to offer reliable and endearing electromechanical solutions. During the 1950s it joined hands with Kirloskar Brothers Ltd. for selling Peter fielding engines. As of date, it has gathered over 70 years of experience in electromechanical engineering products, allied equipment, and services. VEMC’s clients include hotels, universities, hospitals and municipalities. Over the years, it has trained its human resources and created a robust talent pool to meet the challenges of the dynamic technology landscape and provide the highest quality of service. Today, the company has evolved from being a pump dealership to a full-fledged solutions provider.

Gets you the right pump for the job

VEMC believes in forming strong bonds with its clients and understanding their business thoroughly. Whether it is for dewatering the streets or displacing water from a construction site, VEMC has a solution for every challenge. This availability of vast options coupled with its rich experience in pumping makes VEMC the most obvious choice for getting you the right pump for your needs every single time.

Clients can count on VEMCs service

As mentioned already, VEMC has seamlessly evolved itself from a pump dealership to a full-fledged service provider of choice. Their service begins as soon as a client gets in touch with them for a pumping solution. What follows is a fully planned and executed end-to-end project management service that installs the pumps and gets them running. Besides, VEMC also provides repair, restoration, and maintenance services anywhere across India. This makes the company the most reliable partner in the client’s fluid management journey. VEMC also offers energy audit services for pumps that help minimize energy wastage and improve clients’ operational efficiency.

Your success is our number 1 goal

Finally, VEMC believes in business partnership rather than salesmanship. Our business approach is the most crucial strategic decision for us. Our goal is not just to sell more pumps to clients, but helping them meet their business goals and partner with them along their journey. This unique approach of doing business makes VEMC stand out as one of the leading industrial water pump suppliers in Mumbai.
If you are looking for industrial water pumps in Mumbai, feel free to give us a call on 022 43436655 or email us at marketing@vemc.co.in. We are the leading Kirloskar pump dealers and take pride in being the best pump service providers out there.

How do you Address Pump Cavitation

by vemcoblogs - November 29, 2023November 29, 2023

To put it simply, cavitation is the creation and collapse of bubbles in a liquid flowing inside a pump. Bubbles are created due to the drop in pressure in the pump or the supply lines. This can create loud, gravelly noises inside the system. Cavitation is a serious problem for pumps as it can cause corrosion of internal components like motors, seals, and impellers. We at VEMC are the leading industrial pump suppliers in Mumbai, and in this blog, we tell you how to address pump cavitation.

Causes of pump cavitation

The most common cause of pump cavitation is piping. Either the inlet pipe from the source of water is too short or too long causing pressure variations.
The use of equipment like strainers or valves can also cause pump cavitation by blocking the free water supply into the pump.
If the water supply is coming from a tank, less reserve liquid can cause a drop in pressure which in turn causes cavitation.

Signs and symptoms

Users will usually complain of a loud sound inside the system, somewhat like gravel or coffee beans passing through.
If your pump is producing lower pressure levels, it could also indicate cavitation.
Cavitation can also cause unexpected vibrations not accounted for by the equipment used or liquid being pumped.
Cavitation has a severe impact on your pump impeller. Any pieces or eroded parts of an impeller inside the pump system indicate cavitation.
Erratic power consumption can indicate cavitation. This happens because bubbles form around the impeller or the impeller itself has begun to fail due to which the pump needs to draw more electricity to move the liquid.

Negative impact of cavitation

When water bubbles form and explode inside the pump, these release latent heat of condensation. The pressure jet created due to this hits the nearby solid surface causing damage to it. While one or a few instances may not cause any significant impact over time the pump can get seriously damaged due to persistent cavitation. Since cavitation takes place when water enters the pump, the first component that bubbles impact is the impeller.

Preventive measures

So here are some ways to troubleshoot your pump cavitation on your own:

Pump cavitation is usually caused by a drop or imbalance of pressure in the pump. This can be a result of clogs on the suction or discharge side. Make sure you check the filters and strainers for any blockage.
Make sure your pump is operating at its best efficiency levels by using a pressure gauge or a flowmeter.
Reconfigure your pipe designs. Pipe designs with inverted U’s on the suction side can trap air. Likewise, pipe designs with a 90 degree right before the pump can cause turbulence inside the pump. Both can cause cavitation.

To know more about cavitation and ways to prevent it, feel free to give us a call at 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading Kirloskar pumps distributors based in Mumbai having more than 70 years of pumping experience.

The Top 5 Reasons Why Modern Markets Demand Energy-Efficient Pumps and Valves

by vemcoblogs - November 29, 2023November 29, 2023

Some of the biggest business concerns in modern times are costs of energy, environment, compliance, etc. Just like competitors, these factors constantly act upon your business and shape your strategy. VEMC is one of the leading water pump dealers based in Mumbai.

Top Five Reasons Why Modern Markets Demand Energy Efficient Pumps And Valves

1. Cost reduction

Due to rapid economic growth leading to a rise in consumption, there is growing pressure on our conventional sources of energy. The demand pressures are thus causing a significant rise in energy costs per unit. However, energy-efficient pumps and valves can help reduce energy bills significantly by reducing over-consumption and wastage.

2. Sustainability

Climate change has become the single greatest danger to humanity globally. Even a marginal increase in global temperatures has the potential to wreak havoc through natural disasters such as storms, floods, and landslides. To keep a check on carbon emissions, the least businesses can do is reduce the demand-side pressure on conventional sources of energy especially fossils such as coal. As your Kirloskar water pump dealer will tell you, energy-efficient pumps and valves can be a great step in this direction. By reducing energy consumption, these pumps and valves can lower our carbon footprint and contribute to a more sustainable future.

3. Compliance

Climate change is also shaping the legislative landscape across national boundaries. Governments and authorities are becoming increasingly proactive in checking pollution levels and waste of energy. Businesses are expected to comply with these legislations and regulations. Flouting these can make them liable to hefty fines, reprimands, and penalties from regulators. This makes it all the more important for businesses to use energy-efficient pumps, valves, and other equipment.

Apart from all the energy and environment-related benefits, one simple and straightforward advantage of energy-efficient pumps is optimum performance. With limited intake of energy, these pumps can provide the highest levels of productivity in terms of flow, pressure, and overall fluid handling. More efficient pumps and valves can in short enable businesses to accomplish tasks and meet business goals at significantly lower costs.

4. Eliminating losses

Control valves or bypass loops cannot be possibly used everywhere in the fluid network. These in fact are indicative of unbalanced processes or oversized pumps. As your Kirloskar pump authorised dealer will explain, pumps and valves which are innately able to control fluid flow can also help eliminate losses due to wastage of energy.
If you are looking for the best-in-class pumps and valves for your business facility, feel free to reach out to VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading Kirloskar pumps distributors based in Mumbai, and deal in a wide array of pumps, valves, and other electromechanical equipment. We also offer repair, maintenance, and pump energy audit services which help our clients maintain the highest levels of operational efficiency.

IoT: The Next Big Game Changer in the Pump Industry

by vemcoblogs - October 31, 2023October 31, 2023

IoT: Pump Industry's Game Changer — **Kirloskar pump dealer**

The Internet of Things or IoT is a revolutionary new technology that is driving change across industries. Whether it is healthcare or manufacturing, automation with IoT is setting the tone for a new transformation.

IoT is simply when devices automatically connect with each other, stream live data, and respond to the data without any form of human intervention. The enormous amount of data generated, conveyed, and stored in the process can be analyzed to unearth patterns for better decision-making.

IoT has also begun to impact the pump industry with a number of remote monitoring technologies coming into play. VEMC is a leading Kirloskar pump dealer.

We tell you how IoT is becoming a game-changer in the pump industry

Remote pump monitoring and operation

Kirloskar pump dealers are often flooded by frequent questions about pump automation from their industrial clients. In 2016, Kirloskar launched the first-of-its-kind hardware and software solution to monitor and operate pumps remotely. This solution, known as KirloSmart, is the prime example of IoT in the pumping industry. With KirloSmart, a pump is enabled to continuously stream data to KBL’s web-based portal and smartphone app from where the user can access it with ease. Both have an exceptionally simple, interactive, and intuitive UI/UX.

KirloSmart receives data on a range of parameters such as pump vibration, voltage, flow, speed, etc. This can give a fair idea about the normal operation of the pump and also alert the user in case of any deviation. Naturally, it acts as an early warning system for scheduling pump inspections, troubleshooting, or preventative maintenance. It can also alert the user if the pump is consuming too much energy.

Through its alerts, KirloSmart can help users enhance the lifespan of the pump, reduce sudden breakdowns and downtime, and keep operations at peak efficiency.

Data security

A number of users these days are wary of data breaches in their networks. However, as any Kirloskar pump distributor will explain, KirloSmart ensures utmost data security as its cloud services are SOC (System and Organisation Controls) compliant.

Energy savings and operational efficiency

Energy costs are fast rising in India and across the world. The clamour to save energy is further sharpened due to the ongoing debate around the environment, climate change, and sustainability.

The discussion around energy is echoing in the pump industry as well. It is estimated that around 75% of pump systems in India are oversized, and electricity costs account for over 40% of the Total Cost of Ownership (TCO) of the pump.

In this context, IoT-based solutions like KirloSmart can play a huge role in keeping track of energy consumption and streamlining operations, inspections and maintenance to reduce wastage.
Due to its sparkling success, IoT-based KirloSmart is the leading topic of discussion with clients for any Kirloskar water pump dealer. If you wish to know more about how IoT is transforming the pumping industry, feel free to call VEMC on 022 43436655 or email us at marketing@vemc.co.in. We are the leading Kirloskar authorized dealer based in Mumbai.

Top 10 Trends in Pump Technology That Are Transforming Fluid Management

by vemcoblogs - October 30, 2023October 30, 2023

Technology and digitalization are playing a big role in transforming fluid management. Pumping no longer is about unresponsive mechanized equipment displacing water from one place to another. With the industry getting increasingly competitive, energy costs rising, and environmental pressures building up, pumps have to get smarter and more intuitive. Technologies like IoT and data analytics are playing a crucial role in all this. VEMC is a leading Kirloskar water pump dealer based in Mumbai.

Let’s Explore Top 10 Trends Driving The Pumping Technology Forward

IoT

The Internet of Things is a revolutionary new technology that connects devices with each other through sensors and with zero human intervention. IoT-enabled pumps keep streaming and sharing parameters like voltage, vibration, flow, etc. over WiFi networks, while apps such as KBLs KirloSmart enable users to monitor and operate them remotely.

Predictive maintenance

One of the most significant overheads in the pumping industry is repairs and maintenance. Besides, the sudden breakdown of pumps can cost businesses heavily. Predictive maintenance is a trend that enables pump owners to schedule inspections and repairs on the basis of critical pump parameters.

Smart design

An increasing number of water pump dealers are selling pumps with a smart design. A lot of thought is going into pump construction to avoid unnecessary vibrations, and the resulting wear and tear. At the same time, the pump components are highly accessible which makes them easy to repair.

Energy efficiency

As energy costs rise across the world, smart pumps can help reduce the waste of electricity by matching the speed and flow rates to the demand. Greater energy efficiency is the hallmark of modern-day pumping equipment.

Data-driven decisions

With a wealth of data available to pump owners, they can make more informed decisions with regard to maintenance, resource allocation, and process optimization. AI-based decision-making is going to have an increasing scope in the coming years.

Remote monitoring

Smart pumps are connected with users over the Internet. This enables them to keep track of their performance and respond quickly to any issues in the pump. Overall, this leads to more streamlined operations and maintenance without the physical presence of the owner.

Augmented Reality and Virtual Reality

AR and VR primarily help in the training and development of staff for dealing with breakdowns or troubleshooting the pumps. This can enable companies to create a more well-trained and thorough pool of technicians to deal with pump issues.

Optimized processes

When they are integrated into larger industrial systems, smart pumps contribute to optimized processes with their precision in fluid flow and pressure control.

3D printed pumps

With 3D printing, complex and customized pump parts can be printed and integrated to manufacture pumps. This can reduce the costs of manufacturing drastically, improve precision, and reduce the rate of faults.

Environment-friendly pumps

With greater efficiency and lower energy consumption, smart pumps have a much lower carbon footprint. As any Kirloskar authorised dealer may explain, a greater focus is being placed on reducing water leakage and wastage from the pumps. This makes them more sustainable as compared to conventional pumps.
For more information on the latest trends in pumping technology, speak to our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar dealer in Mumbai.

Dewatering Strategies for Construction Sites

by vemcoblogs - September 26, 2023September 26, 2023

Dewatering is the process of removing ground or surface water from a construction site. This is necessary to ensure the safety of workers and prevent damage to equipment. VEMC is the leading Kirloskar water pump dealer based in Mumbai,

In this blog, we talk about the various dewatering strategies for construction sites.

Site assessment

Before dewatering, you need to figure out the nature of water on the construction site, that is, whether it is only superficial or groundwater. Next, find out what kind of sediments are present and how to separate them from the water. You must also ensure there are no hazardous contaminants present, that can pose risks to the workers. Find out which features of the construction site can naturally assist (such as a slope) or challenge your dewatering process.

Ensure compliance before dewatering

All construction sites need permits from state or local governments before dewatering. Make sure you fulfil the criteria and have the right permits before starting the work.

Dewatering strategies

Now let’s discuss the various dewatering strategies that effectively remove water from any construction site.

1. Wellpoint

In this method, wells are drilled all around the construction site at predetermined depths in straight lines of rectangular formations. A flexible swing pipe is used to create the necessary suction. At the rear end of the header pipe, a vacuum pump is installed. Groundwater enters the wellpoints, runs through the pipes and the pump, and finally discharges into the containment tank. This method is effective for sites with water only at 6 meters below the pump level.

2. Eductor or Ejector wells

Eductor wells use the Venturi effect. This states that when a high-pressure liquid flows through a narrow pipe section, its pressure reduces. On the other hand, water at the ground level is at a higher pressure and thus it flows towards the low-pressure supply line through riser pipes. It is then drained out using multiple pumps. This method is best for handling low-permeability soil at great depths.

3. Open sump pumping

This technique uses gravity rather than pressure to reduce groundwater levels. Shallow pits or ‘sumps’ are dug around the construction site at a lower level. The surrounding water simply converges and flows into these sumps and is removed using pumps. This strategy is useful in sandy or gravelly areas.

4. Deep wellpoint

Just like the conventional wellpoint method, the deep wellpoint involves drilling narrow wells (150-200 mm) all around the site. The groundwater falls into these wells and is then removed using a submersible pump. This method is useful at deep excavation sites requiring large discharge volumes.

Common challenges in dewatering

As water pump dealers would warn, dewatering can cause serious challenges on a construction site:

Surface flooding
Risk of erosion and other related issues
Damage to adjacent buildings or property
Dampness that creates unhealthy site conditions
Adverse effect on the building structure due to variations caused in soil conditions

Construction site dewatering is a matter of expertise. To know more about it or seek assistance from our experts, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC take pride in being the top-notch Kirloskar pump distributors in Mumbai.

Introducing KBL’s DBXe

by vemcoblogs - September 11, 2023September 11, 2023

Introducing KBL’s DBXe

KBL (Kirloskar Brothers Limited) is a leading company when it comes to fluid management. Its capability spans industries such as water supply, power generation, irrigation, oil and gas, marine and defense etc.

The DBXe is KBL’s highly successful end suction pump mainly used for clean, low-viscosity liquids free from suspended impurities, available with any Kirloskar authorised dealer. The pump has a capacity of up to 550 cubic meters per hour and offers a head of up to 100 meters.

VEMC is the leading Kirloskar dealer in Mumbai, and in this blog, we tell you all you need to know about the DBXe pump.

Key features

The DBXe is one of the most outstanding pumps available in the market and has some of the most competitive construction and operational features:

The delivery size of the DBXe is 32 to 150 mm.
The working pressure of the pump is 16 kg per square centimeter (MAWP).
It operates at speeds of 1450 & 2900 rpm and 1760 & 3500 rpm.
It can operate within a temperature range of -10 to 90 degrees C.
The pump casing is made of cast iron. It has centerline delivery with a self-venting design, providing smooth hydraulic passage, and ensuring utmost efficiency.
The enclosed impellers are statically as well as dynamically balanced.
Anti-friction ball bearings support the shaft of the pump. Its critical speed is much above the operating speed. The shaft is machined and ground to maintain its concentricity and is protected from the liquid using an ‘O’ ring and a shaft sleeve.
The stuffing box is sealed using gland packing or mechanical seal.
The bearings are pre-lubricated and grease sealed.
The pump has a dry shaft design and rotates in the clockwise direction when viewed from the driving end.
The DBXe has a flexible jaw-type spacer coupling.
The pump can be driven using both an electric motor and an engine.
Due to its back pull-out type design and interchangeability of components, repair and maintenance are easy and low cost.

Applications and Industries

As mentioned above, the DBXe is used to process clean low-viscosity liquids (up to 20 cSt). The temperature range of the pumped liquid could be -10 to 120 degrees C. Some of the most common applications of the DBXe are:

Water supply
Sprinkling
Swimming pool water
Industrial water
Firefighting
Condensate
Air conditioning
Cooling water
Clear juice
Drinking water

An eco-friendly pump

KBL always puts a huge premium on designing environment-friendly equipment and the DBXe is no exception. With its centerline delivery and self-venting design, the pump is one of the most energy-efficient systems out there. The robust cast iron construction and anti-friction ball bearings mean utmost durability and reliability which precludes frequent repair and replacement of the pump.
VEMC is an authorized Kirloskar submersible pump dealer based out of Mumbai. To learn more about the KBL DBXe pumps and find out whether they suit your needs, get in touch with our team of experts at 022 43436655 or email us at marketing@vemc.co.in.

From Sewage to Success: 5 Reasons to Choose Kirloskar Sewage Pumps

by vemcoblogs - September 11, 2023March 17, 2025

Kirloskar is one of the most trusted names when it comes to pumping in India. The pumps are well suited for a wide range of activities such as irrigation, oil and gas, firefighting and construction. However, with growing urbanisation, more and more municipalities and local authorities are looking for better sewage disposal systems. In the last few years, Kirloskar pump dealers across the country have experienced a sharp rise in clients seeking sewage solutions.

Here are the 5 main reasons why Kirloskar sewage pumps have become a roaring success

Durability

Kirloskar manufactures some of the most robust, reliable, and durable pumps in the country. Much of it has to do with their cast iron body and impellers. Kirloskar sewage pumps are known to operate well in a range of environments. This means stable performance across temperature and chemical gradients of the medium. Any Kirloskar pump distributor will vouch for utmost customer satisfaction on the durability front.

Performance

Household or industrial sewage often carries a lot of sludge, waste, and debris. This can not just clog the drainage but also harm the sewage pumps. Kirloskar’s cutter pump chops the waste into smaller parts while processing the sewage. Thanks to Kirloskar’s smart designs, the performance is always up to the mark.

Technology

Any Kirloskar pump dealer could tell you about the delight with which customers buy sewage pumps every single time. This is because of the company’s imperative to make high-tech and sophisticated pumps. For instance, KBL’s remote monitoring system KirloSmart allows users to keep track of pump parameters from their smartphone app. It also indicates when the vitals of the pump are deviating from the normal, increasing the likelihood of a breakdown.

Maintenance

All Kirloskar pumps are designed keeping in mind the maintenance and repair constraints. The simple design and interchangeable parts of the pumps allow users to repair them with ease and without the need for any special expertise or component parts. This reduces the overall costs of the pump during its running life. Proper maintenance and easy repair increase the longevity of the pump and prevent unforeseen breakdowns which could result in serious business losses.

Sustainable

As the clamor for environment-friendly equipment grows, Kirloskar has been putting in a conscious effort to manufacture energy-efficient and long-lasting pumps. Kirloskar pumps like the EE4 save up to 16 percent of electricity. Superior quality of material used, and lower wear and tear also contribute to a longer life. This precludes the frequent repair and replacement of the pumps which can lead to waste and unnecessary environmental burden.

Kirloskar engineering and machinery company

The best part is that Kirloskar sewage pumps have demonstrated real-world success in sewage disposal. All the above features have played their part in establishing an unassailable reputation for Kirloskar. For more information on sewage pumps, feel free to call VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are a leading Kirloskar submersible pump dealer based in Mumbai.

Kirloskar’s Top 5 Solutions for Water Pressure Challenge

by vemcoblogs - August 30, 2023September 7, 2023

High-pressure water is used across industries and domestic operations. Whether it is for firefighting or cleaning automobiles, pressurized water is absolutely indispensable. However, one common complaint that most water pump dealers receive from their customers is pressure fluctuations. VEMC is a leading Kirloskar water pump dealer and in this blog, we take you through the top 5 solutions to deal with water pressure challenges. But first, a word on Kirloskar as a solutions provider.

About Kirloskar

Kirloskar is one of the most reputed names in the country when it comes to fluid management. Kirloskar manufactures a wide range of industrial, domestic, and submersible pumps that are tailor-made for various activities like firefighting, sewage treatment, cleaning, and chemical processing. As business processes get increasingly complicated, clients seek end-to-end services from Kirloskar. This means not just selling a pump but also solving unique fluid management problems through customised pumping solutions. One of the most versatile pumping brands, Kirloskar touches lives across horizons and makes pumping easy, effective, and efficient.

7 Maintenance Hacks to Extend the Lifespan of Your Pumps

by vemcoblogs - August 30, 2023March 17, 2025

If you are a pump owner, you must know that it is critical to maintain your pump for a number of reasons. For starters, an inefficient pump is an energy guzzler. With electricity costs rising all the time, you just cannot afford that. Secondly, a well-maintained pump is an asset for a long time to come. Negligence of sudden breakdowns will only lead to a spike in your operation costs or worse loss in business due to downtime. No wonder water pump dealers across the board always emphasize the need for a preventative pump maintenance schedule. VEMC is a leading Kirloskar water pump dealer

In this blog, we share with you the 7 maintenance hacks that can extend the lifespan of your pump

1. Regular inspection and monitoring

Preventative maintenance is the best way to avoid sudden breakdowns. We are the leading Kirloskar pump dealers, and when our engineers visit your facility, they check all the pump-related parameters to ensure there are no serious deviations. Typically, the engineer would check the bearing temperature, monitor vibrations, or simply carry out visual inspections.

2. Proper lubrication

Given so many moving component parts like bearings in a pump, it is necessary to keep it well-oiled. This prevents damage due to unnecessary friction, inefficiency in operations and waste of energy. As any Kirloskar pump distributor would suggest, regular lubrication of your pumps is a must to extend its lifespan.

3. Cleaning and clearing the debris

Debris could actually accumulate in the bearings which could hinder free movement and aggravate wear and tear of the parts. Clean up the debris regularly to avoid damage.

4. Maintaining seals and gaskets

Seals prevent the fluid from leaking out, causing hazards, housekeeping issues, or health concerns. Keep checking in regularly and ensure proper pump seals and gasket maintenance to avoid such issues and ensure pump longevity.

5. Balancing and alignment

As all industrial water pump suppliers in Mumbai would warn you, balancing and aligning the pump is of utmost necessity. An imbalanced or misaligned pump can damage itself due to persistent vibrations over a period of time, causing high risks of sudden breakdowns.

6. Temperature and operating conditions

A pump is best operated in clean and dry conditions to avoid contact with too much dust or debris. Besides, both extremes of temperature can damage the pump. Assess your operating conditions before installing the pump.

7. Training and education

Having a preventative maintenance schedule is not enough. It is also important that your staff is well trained and educated in the art and science of maintenance. Monitoring and regular inspections should become a part of your work culture. In case you cannot afford an in-house maintenance team, you can always seek help from professional services like VEMC.
A preventative pump maintenance schedule can help avoid unnecessary breakdown costs or downtime. This can have significant implications for your business. For more information on industrial water pumps in Mumbai, get in touch with VEMC today. You can call us on 022 43436655 or email us at marketing@vemc.co.in.

The Role of Dewatering Pumps in Residential, Commercial, and Municipal Settings

by vemcoblogs - July 29, 2023August 10, 2023

Dewatering pumps play an important role in managing water. In a variety of settings, these pumps ensure efficient water removal and prevent potential hazards related to water logging. Water Pump Dealers like VEMC have well-crafted pumps that are used to remove excess water from residential areas, industrial areas, mining operations, and other locations.

Residential Applications

Dewatering pumps can help remove water from waterlogged compounds, yards, and gardens, as well as excess water in flooded basements and drainage areas. Excess water can cause structural damage and pose health risks and hence, must be removed quickly.

Commercial and Industrial Applications

If you are on the lookout for commercial and industrial dewatering pumps and are searching for a Kirloskar water pump dealer, you are at the right place. As dealers in the water pump industry for nearly 7 decades, VEMC can certainly help. Industrial and commercial areas may face problems of excess water during mining and construction activities and require pumps to remove the water and keep work sites and excavation sites dry, so that employees are safe and project work can go on in a timely manner.

Municipal Infrastructure

Industrial Water Pump Suppliers in Mumbai know the value of dewatering pumps in maintaining municipal infrastructure like stormwater drains, sewage systems, and treatment plants for wastewater. Pumps effectively manage water levels, safeguard infrastructure, and prevent flooding in low-lying areas. In cities, dewatering pumps are a necessity to prevent excessive waterlogging in the monsoon and reducing property damage as well as traffic disruptions.

Disaster and Emergency Response

During emergency and natural disasters like floods, dewatering pumps become the go-to tools for the rapid removal of water. Flooding causes extensive damage to civic infrastructure and residential areas, posing a substantial threat to human life. Dewatering pumps mitigate damage and harm, and allows communities to recover from such events faster.

Mining and Quarrying

In the mining/quarrying industry, water collection is a huge challenge, hampering operations and threatening worker safety. Industrial water pump dealers in Mumbai understand the vital role that dewatering pumps play to control water levels and keep quarries and mines dry for proficient mineral extraction. Pumps help to maintain a safe work environment and prevent costly delays because of flooding.

Construction and Trenching

Industrial water pumps in Mumbai are available at some of the leading dealerships like VEMC, a solution provider to several local and MNC brands. VEMC understands that trenching projects and construction sites face groundwater issues that cause hindrances to project completion and risks the lives of workers. Dewatering pumps prove to be essential in the rapid removal of water, preventing the risk of accident and ensuring uninterrupted project work.

Municipal Water Supply

Additionally, dewatering pumps play a notable role in municipal water supply functions, aiding in groundwater extraction for potable use of water. These pumps are often deployed in wells to access water from underground, ensuring a dependable water supply for people.

Conclusion

You can find some top-of-the-line Water Pump Dealers in Mumbai. For guidance and efficient and viable solutions, you can head to VEMC and contact us at +91 9819907445. We have several years of experience and knowledge to back us as far as dewatering pumps and related solutions are concerned.

Top 10 Industries Benefiting from SP Coupled Pump Set with IE5 Motor

by vemcoblogs - July 20, 2023August 10, 2023

Advancements in technology have revolutionized a variety of industries and significant innovation has happened with the SP Coupled Pump Set with IE5 Motor. Industrial Water Pump Suppliers in Mumbai will likely say that this is a groundbreaking blend of a premier efficient motor and a special pump set that has exceptional power-saving functions and improved performance. Among industrial water pump dealers in Mumbai, you can rely on VEMC for the best pumps, maintaining sustainability with Government of India standards.

Here Are The Top 10 Industries Reaping The Benefits Of Such Cutting-Edge Advancements:

HVAC Systems

Ventilation, heating, and air conditioning (HVAC) systems are vital to maintaining efficient and comfortable environments indoors, in commercial, residential, and industrial areas. The IE5 Motor coupled with the SP Pump has high efficiency and boosts the performance of HVAC systems, decreasing electricity consumption and resulting in eco-friendly actions.

Water and Waste Water Management

Efficient management of water is critical for environmental conservation and sustainability. The SP Coupled Pump Set with IE5 Motor enables wastewater and water treatment plants to conduct operations with optimal energy efficiency. Consequently, operational costs are greatly reduced and a reliable water supply is assured.

Manufacturing and Industrial Processes

As far as industrial water pumps in Mumbai go, you can rely on dealers like VEMC with expertise in the field. Industries that rely greatly on such pumps, like pharmaceuticals, chemical processing, and paper and pulp, achieve considerable energy savings with SP Pump Set use. Smooth operations, decreased downtime, and lower maintenance cost help improve profitability.

Oil and Gas

The oil and gas industry requires top-class equipment to manage various processes efficiently. SP Coupled Pump Sets with IE5 Motors offer the required performance. Processes like refining, extraction, and transportation become more economical and energy-efficient.

Building Services

Water pump dealers like VEMC have all the right solutions for the incorporation of SP Coupled Pump Sets with IE5 Motors in different building services, comprising fire-fighting systems and plumbing. The system’s proficiency translates into reduced energy bills for building owners, while the consistency and reliability of the water supply lead to the comfort of occupants. kirloskar Fire Fighting Pump Dealers highly recommend pumps like the SP Coupled Pump.

Chemical and Petrochemical

In chemical/petrochemical industries, reliable and accurate pumping solutions are important for managing hazardous substances. SP Coupled Pump Sets are built in line with the latest technology and this ensures the safe handling of dangerous chemicals, promoting sustainability.

Food and Beverage

Within the food and beverage industry, any Kirloskar fire pump dealer, such as the VEMC, will know that maintaining accuracy and hygiene in production processes is critical. SP Coupled Pump Sets with IE5 Motors offer dependable solutions for filling, pumping, and packaging applications, while helping maintain product integrity and sustainability.

Mining and Quarrying

Mining operations involve dewatering processes that consume substantial energy. The IE5 Motor with the SP Pump brings high efficiency in challenging conditions, making it ideal for quarrying and mining mechanisms.

Agriculture and Irrigation

In agriculture, proficient irrigation is crucial for maximizing the yield of crops and controlling water. The IE5 Motor, combined with the SP Pump, facilitates accurate irrigation, enabling proper water use, and resulting in sustainable farming.

Renewable Energy

Industrial Water Pump Suppliers in Mumbai sell products with the environment in mind. Dealers like VEMC promote this as they deal in the SP Coupled Pump Set that complement wind and solar farms.

Conclusion

The SP Coupled Pump Set with IE5 Motor is a game-changer, and you can get your hands on it at VEMC, a top dealer in pumps with several years of expertise. Get in touch with us at +91 9819907445; we ensure reliability.

7 Common Causes of Cavitation in Pump Systems and How to Avoid Them

by vemcoblogs - July 20, 2023March 17, 2025

If you hear your centrifugal pump making strange noises, there’s a high likelihood that it is struggling with cavitation. In simple words, this means the formation of air bubbles around the impeller. When these bubbles burst, they create high-energy shockwaves which travel across the fluid. As any Kirloskar pump dealer will explain, cavitation can cause not just noise and vibration, but also mechanical damage and performance deterioration in the long run. VEMC is one of the leading Kirloskar Pump Dealers in the country.

In This Blog, We Explain To You The 7 Common Causes Of Cavitation And Ways To Avoid Them:

1.Insufficient NPSHA (Net Positive Suction Head Available)

When the liquid in a pump vapourises at low pressure, it causes cavitation in the pump. This happens when there isn’t enough pressure at the suction end or the pump has insufficient NPSHA. To avoid cavitation, therefore, it is important that sufficient NPSHA is available so as to ensure the liquid always remains above the vapour pressure. The pump manufacturer determines the NPSH required for each pump, and your Kirloskar pump distributor can give you all the information on this.

2. High Pump Speed Or Impeller Design

When an impeller starts to rotate at a high speed (high RPM), the flow rate and head pressure naturally increase. This causes vapourisation cavitation in the pump. To avoid it, reduce the motor speed, install an impeller inducer, or add a booster pump. Ask your Kirloskar Pump Authorised Dealer for more.

3. Inlet Restrictions Of Blockages

This is one of the most common causes of inlet re-circulation cavitation. Regular check-ups of your pumps are necessary to find blockages. Remove any accumulation of debris that may be clogging the downstream filter.

4. Vaporous Or Aerated Liquids

A vaporous or aerated liquid has the inherent properties of creating bubbles that can burst to cause cavitation in the pump system. As much as possible, avoid processing such liquids through your pumping systems.

5. High Fluid Temperature or Pressure Drop

High temperature or pressure drop inside the pump can also speed up the process of vapourisation of the liquid. This can again cause vapourisation cavitation. As your Water Pump Dealers would advise, it is always best to reduce (and keep under check) the temperature of your pump, its components and the liquid itself.

6. Inadequate Npshr Margin

The NPSHR margin basically represents the safety factor by which the NPSHA must exceed the NPSHR so as to avoid cavitation. An inadequate margin means a lesser buffer and higher chances of cavitation. Speak to your Kirloskar pump dealer and ascertain all parameters to ensure the least possible cavitation.

7. Pump Maintenance And Operation

Cavitation, like any other mechanical issue can aggravate in case the pump falls into disrepair. To ensure the pump is in the best working condition, and cavitation is minimum, regular maintenance is important. Inspect the components of the pump frequently to look for signs of cavitation.

Conclusion

For more information on cavitation and other mechanical issues, feel free to speak to our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar pump distributor based out of Mumbai.

The Benefits of Choosing KBL’s Dewatering Pumps

by vemcoblogs - July 18, 2023August 10, 2023

Dewatering pumps play critical roles in a range of applications, starting with construction sites and infrastructure and mining operations to flood control as well as in industrial settings. Such pumps are crafted to eliminate excess water and prevent any waterlogging, ensuring seamless operations and protecting vital infrastructure.

One Of The Most Trusted Industrial Water Pump Suppliers In Mumbai Is Kirloaskar Brothers Limited’s (Kbl). What Makes Kbl Dewatering Pumps So Effective? Let’s Take A Look:

Superior Performance with Reliability

There are several Industrial Water Pump Dealers in Mumbai, but VEMC stands out as a reputed dealer for distributing the best KBL water pumps and deals with corporations and government agencies.

KBL has a reputation for offering dewatering pumps that perform optimally and prove to be extremely reliable. KBL pumps are durable, and engineered to tolerate harsh conditions. Water pump dealers like VEMC agree that these pumps are perfect for use in demanding locations like mines and construction sites. KBL has a global track record of excellence and their pumps are trusted by professionals from across industries.

A Wide Variety of Pumps

For a Kirloskar dealer in Mumbai, you do not have to look further than VEMC. KBL provides a comprehensive variety of dewatering pumps that cater to different applications. Whether there is a requirement for centrifugal pumps, submersible pumps, or wellpoint dewatering systems, you can depend on KBL for the right pump. Customers can select pumps based on specific factors like lift height, water volume, and the pattern of the dewatering task.

Effective and Efficient Water Removal

Equipped with precision-engineering and high-performance impellers, KBL pumps rapidly and proficiently get rid of water from several water-logged areas. If you buy a pump from popular Kirloskar Pump Distributors like VEMC, you can be assured of quality and efficiency. These robust pumps can handle huge volumes of water and manage to achieve substantial lift heights easily. This makes them a flexible option.

Energy Efficient Machines

KBL is highly committed to energy conservation and environmental sustainability, without any compromise on performance. Customers can effectively reduce power costs and contribute to a greener future.

Advanced Technology and Innovation

Like VEMC is a front-runner as a Kirloskar Pump Dealer, KBL is also at the forefront of development and research in the industry. KBL’s dewatering pumps have cutting-edge technology and innovative design features, setting them a class apart from traditional pumps. Smart monitoring, advanced control systems, and digital interfaces boost operations.

Easy Maintenance and Serviceability

KBL’s dewatering pumps are crafted for easy maintenance and have a user-friendly design. KBL provides customers with spare parts that are readily available to facilitate seamless after-care and support of machinery.

Industry Expertise and Global Presence

KBL’s pumps come highly recommended by industrial water pump suppliers in Mumbai. because KBL has extensive knowledge in the applications of dewatering and their pumps are built to last. Highly proficient professionals customize pumps to suit unique industry requirements and tailor solutions accordingly. Additionally, KBL has a presence on the world stage and a famous support network.

Conclusion

If you would like to know more about dewatering pumps, don’t wait a moment longer to contact us at +91 9819907445. We are the top industrial water pump dealers in Mumbai with more than 70 years of expertise to back our dewatering solutions.

How Dewatering Pumps Aid in Efficient Flood Control

by vemcoblogs - July 8, 2023August 10, 2023

Floods may cause immense damage to lives, properties, and infrastructure. With changing climate, the intensity and frequency of floods may increase and so, the relevance of effective measures for flood control must be considered seriously. Flood control requires sophisticated equipment and techniques and can help mitigate the adverse effects of increasing water levels with dewatering pumps. VEMC is one of the leading Industrial Water Pump Suppliers in Mumbai.

In This Article, We Will Share How Dewatering Pumps Act As Efficient Tools In Controlling Extensive Water Flow:

Understanding Dewatering Pumps

As any top industrial water pumps dealers in Mumbai like VEMC will explain, dewatering pumps are highly specialized devices that are designed to get rid of excess water from different areas, consequently preventing waterlogging and damage to machinery and lives in industrial units. They are available in a variety of configurations and sizes and cater to different requirements. Dewatering pumps are typically used in a range of locations like residential areas, construction sites, industrial plants, and commercial buildings, as well as infrastructure projects, where the accumulation of water poses a real threat. VEMC, with experience to back it, understands this and can provide industrial water pumps in Mumbai where flooding and waterlogging are perennial issues.

Water Removal and Drainage

Efficient removal of water from waterlogged areas is one of the main functions of dewatering pumps. Dewatering pumps speedily extract water, lowering water levels and mitigating damage. Such actions are especially vital in low-lying areas. In such places, water is prone to rapidly accumulate and result in significant harm. You can be sure that Water Pump Dealers like VEMC, with their foresight, can provide preventive measures and solutions.

Managing Groundwater Levels

Problems that worsen flooding in times of heavy rainfall are increasing groundwater levels. Dewatering pumps, such as any Kirloskar pumps distributors, are instrumental in the management of groundwater levels. Pumps effectively drain excess water, reducing any risk of flooding. This technique efficiently maintains soil stability and prevents any damage to infrastructure foundations.

Temporary Water Diversion

In circumstances where floodwaters approach crucial areas, dewatering pumps can be used for the temporary diversion of water. Pumps help in minimizing damage and make time available for emergency response actions, by the redirection of water from vulnerable areas like residences and vital infrastructure.

Flooded Basements and Buildings

Expert industrial water pump suppliers in Mumbai, like VEMC, know that during floods, basements and buildings are regularly at high risk of infiltration of water. Dewatering pumps get rid of water from buildings and flooded basements, preventing any mold growth and structural harm. Consequently, the process of restoration is aided when the water recedes.

Construction and Infrastructure Projects

While working in locations that have a high water table, dewatering pumps prove indispensable in infrastructure and construction projects. VEMC, highly recommended industrial water pumps dealers in Mumbai, understand that pumps maintain dry construction sites, and facilitate safe working conditions. Pumps are also used in excavations for preventing seepage of water into work sites.

Emergency Response and Preparedness

During natural disasters like floods, having efficient dewatering pumps ready is vital for effective responses. Such pumps are rapidly deployed to lessen the effects of flooding.

Conclusion

In the realm of disaster management, flood control is an important aspect, and the challenges it poses require reliable and efficient solutions. Especially in regions prone to flooding, industrial water pumps in Mumbai are a must. If you would like more information on dewatering pumps, don’t hesitate to contact us at +91 9819907445. We are the top Industrial Water Pumps Dealers in Mumbai with more than 70 years of expertise in dewatering solutions.