VEMC-Blogs

Category: Water Pump

Why is it important to understand the difference between gauge and absolute pressure?

by vemcoblogs -

Pumps and similar systems are built in a way so as to generate and retain pressure. In gas-based systems such as air compressors, the pressure is fairly low. This is because gasses when compressed incessantly makes air molecules huddle nearer to each other in the application of energy. This pressure doesn’t extend to the tubes or chambers of the compressed air systems.

In brief, pressure can be defined as a force acting over a certain area. It’s most commonly measured in pounds per square inch (psi).

There are multiple systems to measure pressure. Two of the most common ones are absolute and gauge pressure. There are quite a few differences between the two that have considerable impact on their use and measurement. Once the purpose behind measuring pressure is identified, the next step involves choosing which system to use: gauge or absolute pressure. This is a crucial decision since choosing the wrong system can severely impact the accuracy of measurements.

The pressure inside a compressed air system is comparatively lower. Hence, even minor deviations such as 10 psi or 20 psi can lead to major operational issues.

Here are the differences between the two systems in great detail:

Gauge Pressure

It’s one of the most commonly used systems of measurement and uses atmospheric pressure as its base value. So, any chamber will equalize based on the atmospheric pressure, when vented. This makes it easy for calculations and tests since the atmospheric pressure doesn’t have to be subtracted.

Also known as effective pressure, gauge pressure is signified by BARG or BARE and PSIG or PSIE.

Absolute Pressure

Comparatively, absolute pressure is used less frequently, since it signifies zero pressure or a perfect vacuum. A good example of the measurement of absolute pressure can be that of barometric pressure.

Absolute pressure is commonly signified by BARA and PSIA.

Choosing the right system: gauge or absolute pressure

The most fundamental difference between gauge and absolute pressure is that gauge pressure uses atmospheric pressure as its base or zero point whereas absolute pressure uses absolute zero as its base or zero point.

So, if the idea is to measure a type of pressure influenced by atmospheric pressure, it’s best to use a gauge pressure. It will help measure the pressure minus the atmospheric pressure. This is the system used to measure the output of pressure of air compressors.

Again, if the idea is to measure a type of pressure not influenced by atmospheric pressure, absolute pressure is used as a reference. An example of this can be leak testing a sealed container.

VEMC, an authorised Kirloskar pump dealer in Mumbai, supplies centrifugal and industrial water pumps that are ideal for both commercial and industrial operations. We provide the best end-to-end project management services to our clients. For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

SP Coupled Pumpset With IE5 Motor — The Ultra Premium Efficiency Pump

by vemcoblogs -

Kinetic pumps propel large volumes of fluid at low pressure, while positive displacement pumps move relatively small volumes of fluid at high pressure. Before further pressure or velocity can be increased, a certain level of pressure is necessary to get the fluid to flow into the pump. Cavitation (the creation of a void space in the pump that is typically filled with liquid) will take place if the inlet pressure is too low. Cavitation is frequently caused by the vaporization of liquid in the suction line. A greater pressure zone causes the vapor bubbles that were brought into the pump with the liquid to collapse, which causes excessive noise, vibration, corrosion, and erosion. The necessary inlet pressure, the capacity against a specified total head (energy per pound owing to pressure, velocity, or elevation), and the % efficiency for pumping a certain fluid are crucial features of a pump.

What is an SP Coupled Pumpset with IE5 motor used for?

  • Handling mild chemicals, effluents, sewage, ashwater, etc.
  • Handling flood and rainwater. foundation, trench, and pit drainage
  • Water pumping from ships, ports, and docks. removing stored water from parking lots, roads, and basements, etc.
  • Cooling water for shovels, piling equipment, and marine motors.

If your business has any of the above needs, you should consider contacting industrial water pump dealers in Mumbai to help you out.

Why go for a SP coupled pumpset with IE5 motor?

  • They function with extremely high efficiency, leading to more productivity with lesser energy consumption.
  • Lower operational costs and lower life cycle costs.
  • For the same amount of fluid to be pumped, up to 16.5 percent less energy is required.
  • They contain superior F-Class insulation.
  • Strong construction to handle significant power fluctuations ensures the equipment’s dependability, safety, and longevity.
  • High efficiency AC induction motor design results in tough and best suited to work in a variety of field circumstances.
  • Since permanent magnets, additional accessories, and control equipment are not used, local operations, maintenance, and servicing are simple.
  • They come with a CED Coating applied as an effective method of preventing oxidation and erosion.
  • Longer life due to corrosion resistance.
  • They are self-priming pumps which are useful if a pump has to be located above the level of the liquid to be pumped.
  • Its ability to handle suspended soft materials up to 10.5 mm in size without clogging makes it ideal for dewatering and wastewater applications as dewatering pumps.
  • Ensure consistent performance and extended component life by reducing vibrations to prevent components from damage during operations.

For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of Kirloskar dewatering pumps, and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Don’t Get Flooded Out — Opt For The Original Kirloskar Dewatering Pumps This Rainy Season

by vemcoblogs -

What are dewatering pumps?

A dewatering centrifugal pump is typically used to remove water from one site and move it to another. A dewatering pump has a variety of applications in the construction, mining, mill, and municipal industries. A dewatering pump is useful for use in any area that needs to be maintained dry and clean, such as roadways and construction sites. A dewatering pump’s efficient flood control, inland wastewater management, and fast drainage features make it especially useful during the monsoon season. In reality, a dewatering centrifugal pump performs the same tasks as any other pump. The dewatering pump uses an impeller with a blade to initiate and maintain the flow of water, just like a centrifugal pump does. The fluid enters the impeller eye, a tiny area of the impeller. The water flow is then gathered from this location and directed to the diffuser, which is a discharge nozzle with a cone-shaped shape. This is the point where the water’s velocity is lowered and the energy of the flow of the water is converted to pressure energy.

For maximum effectiveness, the water is then evacuated from the pump following the aforementioned procedure at an angle of 7 to 10 degrees.This is the dewatering stage. Electric motors are typically employed to speed up this procedure. Some pumps, though, might employ various motor types. A sturdy and compact design, light weight for transportation, high fluid capacity, and high abrasion resistance are special properties of a dewatering pump that enable the most effective handling of muddy water and slurry.

Why should you go for Kirloskar dewatering pumps?

Kirloskar Brothers Limited provides a selection of dewatering pumps to remove water inundation caused by significant rainfall. These pumps are a great option for draining water-logged areas in residential, commercial, and municipal settings since they are quick to install, simple to use, and function well.

KBL’s pumps are designed using cutting edge technology and are extremely and durable. For the highest quality of performance and reliability, opt for KBL’s range of dewatering pumps particularly in the monsoon season.

For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of Kirloskar dewatering pumps and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For inquiries, contact us at marketing@vemc.co.in.

Is Your Construction Site Safe? Do You Have A Proper Dewatering Solution?

by vemcoblogs -

Dewatering of a construction site refers to the process of water removal from pits or excavations to create a dry base where work can take place. If there are trenches filled with water or floods, the site will be unsafe and unsound to operate on. This is why dewatering pumps are used to drain these water-logged areas with a high water table or insufficient slope to make the site a more conducive workplace. 

Dewatering Pump Considerations for Shaft Construction

Another major factor when dewatering a site is to ensure that the water is discharged safely at an appropriate location, preferably into a wetland, lake, or storm sewer. Otherwise, there may be risk of problems like soil erosion and instability.

A Checklist of Precautions to Take When Dewatering

  • Do not pump water directly into slopes
  • Discontinue dewatering if you notice any signs of erosion or instability
  • Ensure that dewatering channels are stable and covered with protective vegetaion or grass if possible
  • Do not dewater when there are heavy rains in progress
  • Do not directly discharge water that has been contaminated with chemicals or grease without separating them

Dewatering Pumps for your construction site

So how can you select the correct dewatering pump for your needs? Let’s take a look at different types of dewatering pumps and their benefits to get a better idea.

Self Priming pumps

As the name suggests, a self-priming pump has a special built-in mechanism that enables it to prime itself without manual intervention. They also come with a flood-control feature for quick dewatering and wastewater management. They can be used for frequent pumping operations and use less power and time to run than other centrifugal pumps. They are safe to operate and are the perfect choice for the monsoon.

Eterna CW/BW series

The Eterna CW/BW series of sewage dewatering submersible pumps are another great option. They can remove stagnant water from the basement, underground parking, and garages. These pumps drain accumulated stormwater during the monsoons, empty water tanks and pits, and remove wastewater from kitchens, hotels, clubs, and surplus water from sumps.

Auto prime pumps

An auto prime pump can provide a safe, efficient, and cost-effective solution for pumping larger liquid volumes. It is portable, simple to use, sturdy, and ideal for pumping water when suction is difficult. It can also be used to pump a variety of liquids (of different viscosities) apart from water, such as slurry. Auto prime pumps are useful in a vast variety of ways such as in groundwater control, sewage over-pumping, wellpoint dewatering, flood relief, mine dewatering, pipe relining, industrial sludge pumping, marine ballasting, tank sediment clearing, and emergency dewatering services.

Cutter pumps

Cutter pumps are designed to process heavy industrial waste and raw sewage material and to classify general wastewater types. The way they have been built eliminates any chances of clogging that is usually caused by oversized particles and objects like plastic bottles, aluminum cans, ropes, cables, fabrics, and all flushable products.

Cutter pumps can be used to drain sewage and wastewater from buildings and kitchens, and to move sewage and wastewater between water treatment facilities of factories and commercial sites.

At VEMC, we provide all the above types of dewatering pumps, so you can take your pick from any series that suits your requirements best for the monsoon season.

Preventing Water from Affecting Your Site

If you know that the soil in the area is less permeable than usual, you can try to cut down on the dewatering process by separating the layer of soil that is low in permeability from other sources of water. Slurry walls, sheet piles and grout curtians may prove useful alternatives to keep out water from coming into the construction base. Although doing this will probably not eliminate the problem completely, it comes in handy when the water table is high. You may still have to dewater the area to remove residual rainfall, but it is advisable to conduct a comprehensive engineering analysis to determine how this process will affect the other areas. For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of Kirloskar dewatering pumps and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For inquiries, contact us at marketing@vemc.co.in.

Methods, Tips & Precautions for Construction Dewatering

by vemcoblogs -

Dewatering is the removal of water, where it is drained out by pumping from a particular location. Basically, dewatering provides a dry foundation to work on by reducing the ground water table of the site. Whether you are constructing, running sand, or repairing sewers, dams, buildings, tunnels, or a basement, dewatering can prove very useful.

Choosing the right method for your project is very important. There are four main methods of dewatering — the well point method, eductor wells, open slump pumping, and deep well point method. Let’s take a look at them.

Well Point Method

In the well point method, the groundwater is channelled by the pump through the header pipe before getting discharged. This is a fairly, flexible and cost effective method under a wide variety of soil conditions.

Educator Well

This dewatering method is a lot like the well point system, but instead of a vacuum, high-pressure water is used to draw water into the well points. This method can be an effective in soils that are less permeable.

Open Slump Pumping

In the open slump pumping method, slumps and drains are constructed at one or more points of the excavated pit. These then collect the groundwater. This is one of the most convenient and cost-efficient methods.

Deep Well Point Method

The deep well point method is appropriate for a deep excavation when a large amount of groundwater needs to be removed.

Precautions to Take in Dewatering

  • Make sure to conduct the process under special supervision and look out for any signs of instability or soil erosion.
  • Do not pump the water directly into slopes.
  • Used a wooded buffer if you can.
  • Choose an appropriate area to discharge the water, ideally a forest buffer zone.
  • Ensure that the channels used for dewatering are stable and covered by vegetation or grass if possible.
  • Avoid dewatering during heavy rains.
  • When removing water that is contaminated with chemicals, grease or oil, do not discharge it directly. Use an oil-water separator before disposal.
  • Make sure you have all the relevant permits and licenses for dewatering before discharging water.
  • Check and verify the state of the water table at the location of dewatering. If it is too close to the surface, the plan may not work.

VEMC, a Kirloskar authorised dealer in India, supplies industrial water pumps in Mumbai for different industrial applications. We offer a diverse range of pumping solutions including water pumps. For more information on our products and assistance selecting the right ones for you, please reach out to us at +91 98199 07445. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Watering VS Dewatering Pumps: The Basics

by vemcoblogs -

What is a water pump?

Water pumps are mechanical devices used mainly to transfer water from one place to another through a motor converting rotational or kinetic energy into hydrodynamic energy (for fluid flow).

Water pumps usually have three primary parts. These are an inlet, a pump system, and an outlet.

The water gets drawn into the pump from the inlet side when a difference in pressure forms within the pump system. The water is led from an area of high pressure to an area of low pressure, which is then used to move the water to the side of the outlet through the pump, then into a hose, and finally towards the water tank.

What are the uses of a water pump?

Applications of a water pump range from irrigation in agricultural farming systems to water extraction in construction sites. They can also be used in supplying water to residential, commercial, or industrial sites.

What is a dewatering pump?

A dewatering centrifugal pump, just like the name implies, is mainly used to remove water from a particular place and move it to another location.

A dewatering centrifugal pump functions just as any other pump does. It uses an impeller with a blade to begin and continue the movement of the water. The water goes into a smaller part of the impeller called the impeller eye. The flow of the water is then collected from there and directed to the diffuser, which is a conical-shaped discharge nozzle. This is when the velocity of the water is reduced and the energy of the water flow is changed to pressure energy.

After the process described above, the water is then removed from the pump at an angle of 7 to 10 degrees for optimal efficiency. This is the stage of dewatering. To help this process along, mostly an electric motor is used. However, some pumps may use different types of motors.

What are the uses of a dewatering pump?

A dewatering pump finds several applications across various industries including construction, mining, mills, and municipal operations. Any place that needs to be kept dry and clean, such as roads and worksites, will benefit from having a dewatering pump to work smoothly with. During the monsoon season especially, a dewatering pump comes in extremely handy thanks to its effective flood control, groundwater removal, inland wastewater management, and prompt drainage functions.

For more information on industrial pumps, motors, and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of both Kirloskar watering and dewatering pumps and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. For inquiries, contact us at marketing@vemc.co.in.

How Autoprime Dewatering Pumps Come to the Rescue During Floods

by vemcoblogs -

With the monsoon season come heavy rains and more often than not, the likelihood of flooding. An industrial, construction, or manufacturing site becomes particularly vulnerable to the effects of flooding, as pits and crevices in the local area get clogged and waterlogged from the constant rains pouring down into them. If your factory or site faces similar problems in rainy weather, you will be all too familiar with such a scenario. High downtime and damages caused by flooding can set you back for hours, prove costly, and lead to unnecessary losses in revenue. This is where an autoprime dewatering pump can be a saviour and take care of the issues brought on by rain and flooding. Let’s take a look at how it does this.

An autoprime dewatering pump is mainly used to remove water from a particular place and transfer it to another one. It has multiple uses across industries including construction, mining, mills, and municipal operations. In fact, any site that needs to be kept clean and dry like streets and worksites will benefit from having an autoprime dewatering pump to help keep it so. Thanks to its effective flood control, inland wastewater management, prompt drainage functions, and self-priming attributes, an autoprime dewatering pump truly comes to your rescue in the thick of the monsoon.

What is an autoprime dewatering pump?

How can an autoprime dewatering pump help in draining flood water?

Smart autoprime pumps are specially designed to provide a quick dewatering solution for flooded areas. They are portable and at the same time, high-performing. In times of dangerous levels of flooding, the autoprime pump comes to the rescue by restoring functionality and ensuring that the flooding does not hamper regular activities nor put a hold on people’s lives. The autoprime dewatering pump is also suited for pumping large volumes of water, raw sewage, and industrial wastewater.

An autoprime pump can provide a safe, efficient, and cost-effective solution for pumping larger liquid volumes. It is portable, simple to use, sturdy, and ideal for pumping water when suction is difficult. It can also be used to pump a variety of liquids (of different viscosities) apart from water.

All in all, the advantages of an auto prime pump include ease of use, high efficiency, cost-effectiveness, protection from flooding and similar emergencies, portability and reliability.

What are all the applications of an autoprime pump?

Autoprime dewatering pumps have a wide array of applications including groundwater control, wellpoint dewatering, sewage over pumping, flood relief, pipe relining, mine dewatering, industrial sludge pumping, tank sediment clearing, marine ballasting, and emergency dewatering services.

For more information on industrial pumps, motors, and other equipment, please contact us at +91 98199 07445. We would be glad to help you find the best match for you based on your requirements. VEMC is a Kirloskar authorised dealer and provides complete project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

The Dewatering Pumps That Are Recommended to Keep Your Monsoon Problems at Bay

by vemcoblogs -

In the monsoon, industrial sites are susceptible to clogging and waterlogging from the rain and floods. This can impede functioning, lead to unnecessarily prolonged downtime, and cause you to incur heavy losses which could have been easily prevented. Dewatering pumps prove to be a boon, especially in such times. They are the answer to all your problems that the inclement weather during this season brings. There are several kinds of dewatering pumps that are available today. So how can you select the correct dewatering pump for your needs? Let’s take a look at different types of dewatering pumps and their benefits to get a better idea.

Self Priming pumps

As the name suggests, a self-priming pump has a special built-in mechanism that enables it to prime itself without manual intervention. They also come with a flood-control feature for quick dewatering and wastewater management. They can be used for frequent pumping operations and use less power and time to run than other centrifugal pumps. They are safe to operate and are the perfect choice for the monsoon.

Eterna CW/BW series

Buy Kirloskar Sewage Cutter Pump Eterna 750 CW (1 HP) Online in India at Best Prices

The Eterna CW/BW series of sewage dewatering submersible pumps are another great option. They can remove stagnant water from the basement, underground parking, and garages. These pumps drain accumulated stormwater during the monsoons, empty water tanks and pits, and remove wastewater from kitchens, hotels, clubs, and surplus water from sumps.

Auto prime pumps

An auto prime pump can provide a safe, efficient, and cost-effective solution for pumping larger liquid volumes. It is portable, simple to use, sturdy, and ideal for pumping water when suction is difficult. It can also be used to pump a variety of liquids (of different viscosities) apart from water, such as slurry. Auto prime pumps are useful in a vast variety of ways such as in groundwater control, sewage over-pumping, wellpoint dewatering, flood relief, mine dewatering, pipe relining, industrial sludge pumping, marine ballasting, tank sediment clearing, and emergency dewatering services.

Cutter pumps

6-39 M Kirloskar cutter pump, Max Flow Rate: 18000 Lph, Model Name/Number: Cwc Series, Rs 45000/piece | ID: 21528115048

Cutter pumps are designed to process heavy industrial waste and raw sewage material and to classify general wastewater types. The way they have been built eliminates any chances of clogging that is usually caused by oversized particles and objects like plastic bottles, aluminium cans, ropes, cables, fabrics, and all flushable products.

Cutter pumps can be used to drain sewage and wastewater from buildings and kitchens, and to move sewage and wastewater between water treatment facilities of factories and commercial sites.

At VEMC, we provide all the above types of dewatering pumps, so you can take your pick from any series that suits your requirements best for the monsoon season.

For more information on industrial pumps, motors, and other equipment, contact VEMC at +91 98199 07445. We would be glad to provide customized support for your requirements. We are well-established industrial water pumps dealers in Mumbai who deliver end-to-end project management services to our clients. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

How Can You Select the Right Dewatering Pump for Your Building?

by vemcoblogs -

Industrial sites often have areas that get clogged with excess water and sludge from things like the rain, a high water table, and melting ice. Dewatering is an essential process in such cases. However, it requires adequate planning and preparation. So how can you select the right dewatering pump for your building? Let’s take a look at factors you should consider.

Pump size

It is the size of the dewatering pump that determines how much load it will be able to process. Pump sizes may range from 1 kW to 10 kW for most industrial purposes. Operating the pump at its maximum capacity makes it prone to mechanical issues which may create downtime. So, if the pump needs to be run continuously, it is better to install multiple dewatering pumps at the site. Called parallel pumping, this method helps your equipment to function for longer periods.

Discharge head

You should also consider the total height of the discharge pipe which is known as the discharge head, along with the height from the point that the water is pumped. If you need to pump the water from a significant height, be sure to choose a higher discharge head. As well, the suction head capacity will determine the depth of the water being pumped.

Flow Rate

The flow rate of the pump indicates how much time the pump will take to complete the work fully. Depending on how fast you would need the dewatering process to be finished, select a pump with a flow rate that matches your requirements appropriately. Keep in mind the size of your site and the amount of water that is to be removed. For a quicker rate, pick a pump that can discharge a higher volume of fluid per minute.

Flexibility of location

If the nature of your work demands that the pumps be moved around easily as opposed to fixed to a particular location, it would be best to choose a pump that is portable. Although it may be tempting to select a cheaper model that is not, doing so would take more time and resources to relocate during operation and cause inconvenience.

Availability of electricity

The dewatering pumps will need electricity to function, so it is important to ensure that there is access to sufficient electricity at the site.

Waste removal

The dewatering process can unearth a lot of sludge and other solids from groundwater. This is why it is necessary to select a pump that can withstand and pass these through an efficient built-in waste removal system.

Keeping the above factors in mind will help you make a prudent choice when looking for the best dewatering pump for your building and application.

For more information on industrial pumps, motors, and other equipment, please contact VEMC at +91-9819907445. As one of the authorized dewatering pump dealers in Mumbai, we would be pleased to assist you in finding the best match for you based on your requirements. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

A Guide To Select The Best Water Pump For Industrial Use In India

by vemcoblogs -

We need water for a variety of essential purposes — whether it is to cook, wash, clean, or perform industrial functions. This water comes to us from the source through a pump. When you are buying a water pump, there are a number of factors to consider before identifying the right kind for your application. Before we look at what these different factors are, watch this video to get an idea about how to select a water pump:

https://www.youtube.com/watch?v=9i_c-LBEXkw&ab_channel=VijayEngineeringandMachineryCompany

Flow rate

Given in cubic metres per hour (m3/h) or litres per minute (l/min), the flow rate of the pump measures its efficiency, that is, how much water it can pump out within a certain period of time. For industrial applications, this flow rate should ideally be on the higher side, of at least 2000 litres per minute. Another reason that the flow rate is so important is that it determines the daily energy consumption as well as the durability of the pump. The lower the flow rate, the higher the energy consumed due to more prolonged usage.

Discharge head

The total height of the discharge pipe which is known as the discharge head, as well as the height from where the water is pumped, are further aspects to consider when choosing the water pump. If you need to pump the water from a significant height, make sure that you choose a higher discharge head. Additionally, the suction head capacity will determine the depth of the water being pumped.

Inlet

The size of the inlet facilitates the correct flow of the water. Too small an inlet will create friction and a subsequent loss on the pump system. So, be careful that you choose a good-sized inlet for optimal water flow and pump performance.

Water quality

It is necessary to keep in mind that different water pumps and motors, such as trash pumps and dewatering pumps, are built to work with different kinds of water. Trash pumps transfer dirty water quickly while the latter kind moves clean water between locations. When you choose a water pump for your needs, it must fit the specific purpose you require it for and should not be used inappropriately.

Pump quality

Just as the quality of the water that goes into the pump must be suitable, you must also consider the quality of the pump itself. For the maximum efficiency and compatibility, select a pump from a reputed brand and do not compromise on its quality and design. A good quality pump will last much longer, cost much less to maintain, and will consume less energy in the long run. Kirloskar is a trusted name in the industry and would be a safe bet.

For more information on industrial pumps, motors, and other equipment, contact VEMC at +91-9819907445. As one of the authorized Kirloskar pump dealers in western India, we would be glad to assist you in finding the best match for you based on your requirements. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Here’s How You Can Understand Centrifugal Pump And Motor Torque-Speed Curves

by vemcoblogs -

A centrifugal pump is powered by a motor that has to produce adequate torque to start off the pump and take it up to the best speed. Without enough torque, the motor might not be able to start the pump at all or only have it function at a lower speed.

To determine the motor that is most appropriate for a pump, we use what is called the pump’s torque-speed curve. We can make this by vertically mapping the percentage of full load torque (FLT) against the percentage of horizontally mapped full load speed (FLS).

The torque-speed curve is common in all centrifugal pumps because though the pump torque changes with its squared speed, when the full load speed (FLS) is at zero percent or at rest, the full load torque (FLT) will never simultaneously be at zero percent. The motor must overcome static friction and inertia in order to start a rotating pump. This brings us to the question of how much full load torque is needed to do this. The answer — about 20% of full load torque. As the speed of the pump increases, the torque that is needed slowly decreases. (At 15% full load speed, about 5 to 10% full load torque is needed.)

Horsepower (HP) is a combination of speed denoted by RPM, and torque. The horsepower of a motor is a basic measure of its abilities. The torque of a motor is calculated with the following formula:

T = (5,250 x HP) / N

(T = Torque, and N = RPM)

When you need to select a new motor for your pump, there are three important values you need to look at. These are:

  • Torque at zero flow
  • Torque at rated flow
  • Torque at maximum flow

Additionally, you will need to consider the inertia value of the pump at the motor shaft. The higher this is, the more time the motor will take to start off the pump and get it to the full load speed. This is important because the longer this is, the more heat is generated. The size of the motor must be suited to handle the inertia of the pump. Otherwise, the motor’s windings may get damaged.

In the case of the motor driving the pump directly, the inertia values of the pump-motor combination and the pump itself will remain constant no matter the speed of the pump. However, if both a gearbox and motor drive the pump, the inertia values will be affected greatly.

To choose the right kind of motor for your centrifugal pump, the above factors are important to keep in mind.

VEMC is an authorized Kirloskar dealer that supplies a range of industrial water pumps in Mumbai for various applications. We offer a diverse range of pumping solutions, including water pumps and process pumps. For more information on our products and help with selecting the most suitable ones for you, please contact us on +91 98199 07445. We would be happy to provide customized support. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

How Can You Mitigate a Mechanical Shaft Seal Leakage?

by vemcoblogs -
  • How Can You Mitigate a Mechanical Shaft Seal Leakage?

Why does leakage occur in a centrifugal pump? To understand this, we must first understand how a centrifugal pump basically works. As fluid goes through its impeller eye and up the impeller vanes, it starts with low pressure and velocity. As it flows into the volute and gets ready to exit, both the pressure and velocity increase. As the fluid flows out through the discharge, the pressure is high but the velocity gets reduced. The flow then goes out of the pump, which makes the pump exert pressure and raise the energy of the fluid.

When a component of the pump such as static joints and hydraulic malfunction, the whole system might break down. However, a majority of pump failures happen due to the mechanical seal of the pump malfunctioning.

A mechanical seal controls the leakage between a liquid and a rotating shaft. To do this, essentially all seals have to leak in order to maintain a film of fluid over the whole face of the mechanical seal. The leakage from the atmospheric side is quite less. But the leakage between the mechanical seal shafts and sleeves can cause significant issues. Often, the reason these happen is because of the fretting of the O-ring seal on the shaft. You will notice substances dripping from behind the seal close to the drive collar. Polishing the fretted part can provide a temporary fix, but it will not give you a solution. Here are some options you can choose in the short and long term:

Short term solutions

Replacing the shaft could be a practical option given that the maintenance cost is low and you would not have to overhaul the entire pump system.

When repairing or replacing the shaft is proving to be difficult, you can opt for a modified seal but you may have to plan in advance.

You can try relocating the O-ring of the seal sleeve with the help of a local technician. When you get to the bottom of the issue, you can check where the damage on the shaft is and shift the O-ring accordingly. If you still require a new sleeve, the cost will be only a little bit higher.

Long-term solutions

Upgrade the shaft to a higher quality material.

Consult a pump technician and coat the shaft below the seal sleeve with a substance like tungsten carbide. How much of the shaft you may need to coat will depend on the damage. Avoid the area around the drive collar set screws. Make sure to enlist professional support for this.

VEMC, one of the authorized Kirloskar pump dealers in India, supplies industrial water pumps in Mumbai for different industrial applications. We offer a diverse range of pumping solutions including water pumps. For more information on our products and help selecting the right ones for you, please reach out to us on +91 98199 07445. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Process Pumps: A Must-Have for Handling Industrial Fluids

by vemcoblogs -

What is a process pump?

A process pump transports liquids and semi-liquids from one place to another. It is an essential tool for several industrial applications which involve moving water, slurries, mud, chemicals, or oil.

Parts in a process pump

Although there are a few different kinds of process pumps, most of them are made up of the same main components. These include the primary mover which powers the process pump which can be a motor or an engine, a V-belt or direct coupled drive to help slow it down, and a gearbox. 

Types of process pumps by Kirloskar Brothers Limited (KBL):

  • AT

The Kirloskar Air Cooled Thermic Fluid AT series of process pumps come with a back pull-out design. This allows easy removal of the rotating unit of the pump for inspection and repairs without disturbing the suction and delivery pipe connections.

  • ROMAK

Kirloskar’s Romak (RM) process pumps are used for handling various types of chemical liquids and make for leak-free transportation. They are manufactured to close tolerance and are of rigid construction. The Romak pump is a magnetic drive pump.

  • GK(P)

Kirloskar GK(P) pumps are used for handling different types of liquid chemicals. These are also manufactured to close tolerance and with rigid construction. The complete range of GK(P) process pumps is covered by four driving units, thereby reducing inventory and achieving interchangeability.

  • i-CM

Kirloskar i-CM process pumps are mainly used for chemical and process handling applications, which are free from suspended solids particles. i-CM process pumps are ideal for pumping corrosive and noxious fluids.

  • i-CP

Kirloskar i-CP pumps are horizontal, radially split, single-stage, centrifugal end-suction volute with top centerline delivery. The impeller is of an enclosed type. The bearing housing is fitted with a support foot. The pump shaft is supported by pre-lubricated anti-friction sealed bearings as a standard scope of supply. i-CP pumps come without any mechanical seal or gland packing arrangement and yet ensure zero leakage from the stuffing box. This feature is achieved by the innovative design of the shaft sleeve, expeller, and fluid arrester.

How can you choose the right process pump for your purposes?

Some factors you should consider when selecting the size and kind of a process pump are the type of fluid to be moved, its temperature, specific gravity, and viscosity. You also need to take into account your specific pressure and flow requirements for the task, as well as the type, diameter, and length of the piping.

VEMC is an authorized process pump dealer that supplies a range of different Kirloskar process pumps in Mumbai for various industrial uses. We offer a diverse range of pumping solutions, including water pumps and process pumps. For more information on our products and help with selecting the most suitable ones for you, please contact us on +91 98199 07445. We would be happy to provide customized support. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

The Role Of Temperature In Pump Selection

by vemcoblogs -

When choosing a pump for your industrial or commercial applications, there are several factors that you need to consider. The role of temperature is a major one, how hot or cold the fluid in the system is, the levels of heat generated by the pump and other equipment, and the particular range required for the operation, being key. So why is the role of temperature so integral to the pump selection process? In this blog, we will outline the ways in which temperature can have an effect on your pump and operations. These are as follows:

Corrosion to construction parts

The temperature of the pump can cause corrosion to the parts or construction materials if you plan to be pumping specific kinds of chemicals. Keep in mind that the hotter the liquid, the more corrosive effect it can have. Thus, it is crucial to check the compatibility of different chemicals and the temperature at which you are going to be pumping.

The pump’s components

With an increase in the temperature, heat gets transferred from gland packing to the bearing through the shaft. This takes a toll on the bearing by shortening its life and possibly even seizing it if the pump’s gland is saturated. This must be avoided at all costs for the pump to be function at peak efficiency.

Viscosity of liquids

Fluids that are affected by temperature can see a change in viscosity during the pumping process. For instance, some become runny when heated, thus influencing how they will be pumped. This is why it is important to understand how temperature can change the viscosity of your product in order to select the right pump.

Expansion of parts

Metal parts can expand at varying rates at high temperatures. So it is essential to finalize the materials of construction while you are choosing the pump itself.

Maintaining the temperature

In certain cases, you may need to maintain a specific temperature or a range of temperatures depending on the application. You can achieve this by preserving the conditions of the flow or use a heating jacket which permits you to maintain higher temperatures. Conversely, you can implement proper insulation in the system to maintain a lower temperature.

Even if you have a suction for the pump that is flooded, it is important to note that you will still have to take the vapour pressure of the liquid, as well as the temperature into consideration in order to ensure that your pump contains the right Net Positive Suction Head Available (NPSHa).For more information on industrial pumps, motors, and other equipment, feel free to reach VEMC on +91-9819907445. As one of the authorized Kirloskar pump dealers in the country, we would be glad to assist you in finding the best match for you based on your requirements. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

KVM – Highly Efficient Vertical Multistage Pump

by vemcoblogs -

Kirloskar’s Vertical Multistage Pump is a product specially designed for RO plants to purify and deliver safe and potable water. In fact,  the KVM pump is known to be the very heart of the RO plants due to its incredible design and function. It has extremely robust components that do not deteriorate easily and provide reliable, long-term operations. Being lightweight and highly efficient, these pumps help save plenty of space and integrate into your plant seamlessly. Depending upon their concerned application in the RO plant, these pumps come in a number of sizes. 

Here are some outstanding features of your KVM Pump:

  • KVM pumps are built using engineering polymer impellers and diffusers. This gives the pump excellent resistance to most acids, bases, chlorides and cleaning agents, therefore, diversifying the range of the media it can be used in. This also contributes to great hydraulic stability, reliability, and long-term performance.
  • KVM pumps have a keyed shaft that works in tandem with a machine element and conveys the torque to power transmission components. Positive locking of the impeller means better pump life.
  • The pumps have a fairly wide range of voltage tolerance. They can withstand fluctuations anywhere between 180-240 V and 300-440 V. There are very less chances of motor burning in case of a drastic change in the voltage. The pump by and large has a wide operating range with relatively flat characteristics. This accounts for a stable performance over a longer duration.
  • The motors come with an added advantage of being relatively light-weight. This enhances their portability and makes them easy to handle and integrate into your plant setup.
  • The pumps come with Cathodic Electro-Deposition (CED) coating which makes them resistant to corrosion and early deterioration. CED coating is 5 times as effective as conventional painting and, therefore, means a fairly long pump life.
  • Heat, leakage and wear and tear resistance is ensured by the cartridge type mechanical seal that has high quality graphite and hard alloy. It also contributes to easy maintenance without opening the pump body.
  • KVM Pumps are high on efficiency. They consume less power and can substantially boost your energy savings.

Apart from their extensive use in RO pApart from their extensive use in RO plants, the KVM Pumps also find application in a number of other operations. These are often used for fire-fighting, pressure boosting, industrial washing and air conditioning. Irrigation is an important area where the pump finds a fairly significant application. The pump is also used for lifting water to apartments in tall buildings and residential houses. 

For further information on industrial pumps, motors and other equipment, feel free to contact us on +919819907445. KBL is a pioneer in cutting edge pumping technology and we would be happy to assist you in finding the best match based on your requirements. VEMC is an authorized Kirloskar dealer and specialises in industrial water pumps. It is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

KirloSmart: At the forefront of pumping innovation

by vemcoblogs -

Kirloskar’s passion for innovative technology lies at the heart of its business operations. To be at the forefront of change and incorporate cutting-edge technology in its products requires significant investment in Research & Development. As we embrace futuristic technologies of Machine Learning, AI, and IoT, Kirloskar has taken the pioneering step towards bringing these technologies to pumping. This deliberate effort in planning and R&D has enabled Kirloskar to design KirloSmart, a product that uses the Internet of Things (IoT) to keep track of pump parameters without having to visit the site in person. KirloSmart can monitor parameters like flow, pressure, vibration, bearing temperature, voltage, current, energy consumption, etc. 

KirloSmart effectively converts conventional pumps into IoT pumps. The tool includes embedded hardware along with a field sensor and web portal facility. All the data that the pump generates gets communicated to the user through the wired ethernet or 4G network, available through a KBL web portal and mobile app accessible on devices like laptops, desktops, smartphones, or tablets. The interface is highly interactive and user-friendly. KBL’s modern pumps, therefore, do not require any physical supervision, and monitoring is possible remotely, thanks to KirloSmart. It helps monitor pump health on a real-time basis by appropriately sensing its critical health parameters.

Another benefit of KirloSmart is predicting the breakdown of pumps and zeroing in on the reasons for it. This helps save time and costs of technical labour,  identify the causes, and arrive at the remedy quickly. In case of a breakdown, KirloSmart comes up with a set of alternatives that could help resolve the problem. It also helps schedule the maintenance intervention of the pumps so that there is minimum maintenance cost. Predictive or preventive maintenance is always better and less expensive than breakdown maintenance. It also facilitates spare management and presents reports based on spares due for replacement.

KirloSmart is capable of sending alerts through SMS, e-mail, and mobile push notifications regarding the health parameters of the pump. It can also provide the live status of the pump on a real-time basis. Being a remotely operated technology made KirloSmart a very popular tool during the pandemic. However, paving the way for the smart pumps of the future, its utility will continue to be high even after the pandemic. After all, customer ease and convenience are central to KBL’s business philosophy.

For further information on industrial pumps, motors and other equipment, please feel free to contact us on +919819907445. As leading industrial water pump suppliers in Mumbai, it would be our pleasure to guide customers through finding the best match based on specific requirements. VEMC is an authorized Kirloskar dealer. It is ISO 9001:2015 certified and a pioneer in electromechanical engineering products, allied equipment, and other services in the field.

KDI EE2: An Energy-Efficient Monoblock Pump

by vemcoblogs -

Pumps with longevity, efficiency and performance at the heart of their design, the KDI EE2 series is packing a punch with its best-in-class quality. KDI EE2 pumps come from the family of Kirloskar Monoblock Pumps and have been constructed keeping in mind the minutest details of mechanics. This ensures minimum abrasive movements and checks asset depreciation. The KDI EE2 is not just a piece of equipment, it is a long-term investment for your business. In this blog, we take a look at the various features of these pumps that make it stand out.

Energy-saving design

A KDI EE2 pump is one of the most energy efficient pumps out there. The state-of-the-art design ensures that it always operates at optimum levels of efficiency, the energy costs are kept at their lowest and generous savings are accrued.

Superior mechanical seal

The superior quality of the mechanical seal ensures zero leakage, low friction, and minimum wear and tear. Its Carbon vs Ceramic mechanical seal and HNBR (Hydrogenated Nitrile Butadiene Rubber) enables it to handle liquids upto a temperature of 120 degrees C.

Cathode Electro Deposition (CED) coating

This is the latest coating technology that provides corrosion protection of upto 5 times as compared to conventional painting. 

Dynamically balanced rotating Parts

Minimum vibrations and maintenance of concentricity are both essential to protect the KDI EE2 pump from excessive friction of moving parts and early depreciation.

Easily replaceable parts

All wearable parts within the pumps are easily accessible and replaceable which facilitates ease and reduced cost of maintenance over an extended time horizon.

Wide margin of voltage

The motor is designed to withstand wide voltage fluctuations from 350 to 440 volts. This significantly reduces the chances of the motor burning in case of low voltage.

Designed to prevent overloading

There are lesser chances of motor burning as the motor does not get overloaded even if the pump is operated at a head lower than recommended.

All of these factors contribute to the efficiency, cost-effectiveness, low maintenance and longevity of the pump. These help establish a KDI EE2 pump as one of the most sought after investments in pumping technology. But do these factors also translate into numbers and give you minimum payback times for your investment, that can reflect in your finances? Let’s have a look at this table for evidence:

Quite clearly, the amount invested in different models of KDI EE2 series is paid back within a matter of months, courtesy their exceptional cost-cutting and efficient performance. This makes these pumps favourites for office and factory installations across industries.

For further information on industrial pumps, motors and other equipment, feel free to contact us on +919819907445. As a leading industrial water pump suppliers in Mumbai, we would be happy to assist you in finding the best match based on your requirements. VEMC is an authorized Kirloskar dealer. It is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Pump Guide: How to Overcome the Biggest Problems with Pump Life

by vemcoblogs -

Sudden pump failures can disrupt your business and delay project delivery. The hidden cost of breakdowns, owing to business loss, may exceed the preventive maintenance costs of the pumps. Pumps often face delivery failure, priming failure, excessive vibrations, reduced capacity, overload, and loss of displaced liquid. In this blog, we talk about factors affecting the pump life and ways to overcome their challenges.

  1. The type of liquid being pumped: Your quest to prolong your pump life starts with determining the liquid pumped in it. Factors like temperature, viscosity, suspended particles, acidity, etc., of the liquid, are crucial in determining the pump’s ability to withstand exposure.
  2. Material of the pump body: After testing the nature of the liquid, which maintains constant contact with the body of your pump, consider the material of your pump body. Can the pump material withstand contact with a specific type of liquid?
  3. Role of the pump: What’s the usage of your pump? Anticipating the usage of your pump can help in choosing the right one. Pumps play a critical role in some industries, and it is, thus, unwise to use an average pump. Similarly, find out if your business operations require a standardized pump operation or additional features that are available only in specially designed pumps.
  4. Always ensure pump inlet: You must never allow your pump to starve, which is the leading cause of pump seizures. To determine the inlet pressure, you must regularly take the Net Positive Suction Head (NPSH) reading and ensure the NPSH available (NPSHA) exceeds the NPSH value of your pump.
  5. Pump location: The immediate location and surroundings of the pump operation are crucial. Pumps operated outside need special care with regard to temperature and environment. You may need to protect the pump using special shelters or protection closets if there are apprehensions.
  6. Flow rate and pressure: The flow rate and pressure of the displaced liquid is an important consideration. It determines the size, length, and material of the inlet and outlet pipes. Their capacity must match the pressure requirements of the pump’s functions.

An understanding of these aspects affects the depreciation of your pumps and prolonging their valuable life.

For further information on industrial pumps, motors, and other equipment, contact us on +91-9819907445. As a leading industrial water pump suppliers in Mumbai, we would be happy to assist you in finding the best match based on your requirements. VEMC is an authorized Kirloskar dealer. It is ISO 9001:2015 certified and a pioneer in electromechanical engineering products, allied equipment, and services.