VEMC-Blogs

Category: Water Pump

How to Install a Non-Clog Submersible Pump

by vemcoblogs -
Non-Clog Submersible Pump

If you’re dealing with wastewater, slurry, or stormwater, a non-clog submersible pump is your go-to solution. Built to handle solids and prevent blockages, these pumps are widely used in municipal, industrial, and construction applications. At VEMC, a trusted Kirloskar submersible pump dealer and one of the leading submersible pump manufacturers in the market, we’re here to simplify the installation process for you.

Let’s break it down step by step.

 Step-by-Step Installation Process

  1. Site Preparation
    Clear the sump or pit of debris. Ensure the power supply is turned off and safety protocols are followed.
  2. Mount the Guide Rail System
    Install the guide rail system (if applicable) to assist in lowering and positioning the pump safely and accurately.
  3. Attach the Discharge Pipe
    Connect the discharge pipe or hose, making sure it matches the pump’s outlet diameter.
  4. Lower the Pump into Position
    Use a chain or lifting mechanism to lower the pump carefully along the guide rail or into position. Avoid sudden drops to prevent damage.
  5. Secure the Pump
    Make sure the pump is seated properly on the base elbow or bottom of the sump. It should be stable with no tilt.
  6. Electrical Connection
     Connect the power cable using waterproof cable glands. Make sure the connections are tight and insulated.
  7. Test Run
    Switch on the power briefly to ensure the pump starts and discharges correctly. Check for vibrations or unusual noise.

Key Precautions for Alignment and Sealing

Proper alignment is critical. An uneven or tilted pump may lead to inefficient operation or even damage. Equally important is sealing: improper sealing can allow solids to bypass and clog the impeller. Always follow torque specifications and use the recommended sealing materials.

Pre-Installation Checks and Maintenance Tips

Before installation, inspect the pump for transport damage. Verify motor insulation, impeller rotation, and bearing lubrication. Post-installation, schedule regular maintenance such as:

  • Inspecting for clogging or unusual wear
  • Cleaning filters and impellers
  • Monitoring flow and pressure levels

Common Pitfalls to Avoid

  • Skipping alignment: Misaligned installation can cause excessive vibration, leading to premature wear, mechanical failure, and reduced efficiency.
  • Ignoring electrical safety: Overlooking proper electrical connections can result in dangerous short circuits, motor damage, and potential safety hazards.
  • Improper cable handling: Bending, stretching, or loosely connecting power cables may compromise insulation, leading to water ingress and electrical faults.
  • Lack of routine checks: Neglecting regular inspections and maintenance can allow minor issues to escalate, ultimately shortening the pump’s operational lifespan.

Conclusion

At VEMC, we go beyond just supplying pumps—we help our customers make the right choices and support them throughout the life of their equipment. Whether you’re looking for submersible pumps or simply a dependable expert near you, we’ve got you covered. Reach out today at +91 8976951701, +91 98199 07445, 022 43436655, 022 43117133 or email marketing@vemc.co.in

6 Reasons Why Hydropneumatic Pressure Boosting System (HYPN) Is Leading the Way in High-Rise Towers in Mumbai

by vemcoblogs -

Mumbai’s skyline is a testament to its rapid urbanisation, with towering residential and commercial buildings defining the cityscape. In these high-rises, ensuring consistent water supply to every floor is a significant challenge. Enter Kirloskar Brothers Limited’s (KBL’s) Hydropneumatic Pressure Boosting System (HYPN) for water supply – a cutting-edge solution designed to address these water distribution issues efficiently. With VEMC as an authorized dealer of KBL’s pressure boosting Hydropneumatic pumps, water supply issues could be addressed effectively through improved availability. 

In this blog, we delve into 6 reasons why the VEMC HYPN system is becoming a go-to choice for high-rise towers in Mumbai.

1. Consistent Water Pressure across All Floors

One of the most critical needs in high-rise buildings is maintaining steady water pressure from the ground floor to the topmost level. Traditional systems often struggle with this, leaving upper floors with inadequate water flow. The Hydropneumatic System for water supply ensures uniform pressure, delivering consistent water availability to every floor.

2. Energy Efficiency

The HYPN system is designed with energy savings in mind. By using air pressure to supplement the water pumping process, it reduces the load on pumps, leading to lower energy consumption. It is an environmentally friendly operation, aligning with green building standards.

3. Space-Saving Design

In Mumbai, where space is limited, bulky water pump rooms can occupy crucial areas in basements or utility spaces. VEMC’s Hydropneumatic system for water supply features a compact design that optimises space without compromising efficiency. By eliminating the need for overhead storage tanks, it further reduces the space required for water management. This allows buildings to allocate more room for other essential utilities or amenities.

4. Improved Water Quality

Stagnant water in pipelines can lead to sediment buildup and bacterial growth, affecting water quality. The Hydropneumatic system for water supply maintains a constant flow of water, reducing stagnation and ensuring cleaner, safer water for all occupants. This helps promote a healthier living and working environment.

5. Reduced Maintenance Costs

The robust design of the Hydropneumatic system for water supply ensures smooth operation, reducing wear and tear on pumps and valves. This translates to fewer repairs and replacements over time, significantly lowering maintenance costs. This means long-term cost savings for building management and an increased lifespan of the water distribution system.

6. Scalability for Different Building Sizes

Whether it’s a 20-story residential building or a 100-story commercial skyscraper, the Hydropneumatic system for water supply is highly adaptable. Its modular design allows for easy scalability, making it suitable for buildings of all sizes and types. This also means flexibility to upgrade as building requirements change while seamlessly integrating with existing infrastructure.

The Role of VEMC HYPN System in Mumbai’s Future

As Mumbai continues to grow vertically, efficient water distribution systems like the HYPN are essential to meet the demands of high-rise living. With benefits ranging from consistent water pressure to reduced maintenance costs, the HYPN system is paving the way for smarter, more sustainable infrastructure.

At VEMC, we specialise in providing top-tier water solutions, including HYPN systems and pumps. As trusted water pump dealers in Mumbai, we are committed to delivering innovative and reliable solutions for your building’s water needs.

For expert advice on VEMC Hydropneumatic System for water supply, contact VEMC at +91 98199 07445 or +91 8976951701, or email us at marketing@vemc.co.in.

Top 10 Applications for KPD Process Pumps in the Chemical Industry

by vemcoblogs -
Applications for KPD Process Pumps in the Chemical Industry

KPD process pumps are a leading choice in the chemical industry owing to their close tolerance and rigid structure. Designed to handle crude chemicals, these pumps are gland packed and mechanically sealed for secure operations.

VEMC is one of the leading Kirloskar pump dealers, enabling safer operations for the chemical industry with KPD process pumps. Let’s take a look at 10 applications for these pumps in the chemical industry:

  • Handling Hazardous Fluids 

KPD process pumps are made with corrosion-resistant materials to prevent leaks of dangerous fluids or degradation of the pump itself. Hence well-installed KPD process pump is essential for maintaining safety standards in chemical plants.

  • Reliable Pumping for Reactor Systems

Chemical feed reactors require precision for optimal chemical reactions. KPD pumps are engineered to provide consistent, reliable flow rates to reactor systems, ensuring that chemicals are introduced in the correct proportions for desired reactions. 

  • Solvent Handing in Production Stages

Solvent transfer is a crucial application for KPD process pumps. It can handle a wide range of solvents safely without compromising the integrity of the solvent. These pumps are particularly useful in industries like pharmaceuticals, petrochemicals, and agrochemicals.

  • Optimal Thermal Management

In chemical plants, heat exchangers maintain the necessary temperatures for various reactions. KPD pumps circulate fluids through heat exchangers, ensuring consistent thermal management. It maintains correct flow rates and temperatures to prevent overheating or inefficient heat exchange, preventing costly downtime.

  • Separation and Purification of Chemicals

The distillation process relies on the efficient separation of different chemicals based on boiling points. KPD pumps support this operation by delivering accurate flow rates to distillation columns. Their ability to handle high temperatures and pressures makes them ideal for this application.

  • Solid-Liquid Separation 

Chemical industries need KPD process pumps to handle highly viscous fluids and slurries for the separation and filtration processes. These pumps help transfer slurry or chemical mixtures into filtration units, ensuring a smooth and continuous flow. 

  • Pumping for Evaporators in Chemical Plants

In evaporation processes, KPD pumps circulate liquids into evaporators and maintain constant flow. Its robust make ensures effective evaporation without fluctuations in process rates.

  • Handling Viscous Fluids in Polymer Manufacturing

KPD process pumps can handle thick, sticky fluids like resins and polymer slurries, providing reliable flow and preventing clogging. Their ability to handle high-viscosity fluids makes them perfect for polymer manufacturing applications.

  • Transferring Chemicals in Pulp and Paper Production

The pulp and paper industry requires the transfer of a variety of chemicals, such as bleaching agents and additives. KPD pumps efficiently transfer chemicals used in various stages of pulp and paper production, including bleaching, sizing, and coating.

  • Pumping Chemicals for Water and Effluent Treatment 

KPD pumps to handle flocculants, coagulants, and disinfectants, ensuring accurate chemical dosing and smooth operation. These pumps help improve the efficiency and effectiveness of water treatment systems.

KPD process pumps offer a versatile and reliable solution for a wide range of applications in the chemical industry. Connect with VEMC, the leading Kirloskar pump dealer, with over 75 years of experience. You’ll get a clear understanding of how a Kirloskar authorised dealer can help you get the right KPD pump for your business. 

Contact us at +919819907445 or 02243436655, or email us at marketing@vemc.co.in for more information.

How Impeller Balancing Optimises Pump Performance and Longevity

by vemcoblogs -
Impeller Balancing Optimises Pump Performance and Longevity

In the world of industrial water pumps, performance, and reliability are key factors in ensuring smooth operations. A critical but often overlooked aspect of pump performance is impeller balancing. The impeller is the heart of a pump, and its balance plays a significant role in determining the efficiency, lifespan, and safety of the pump. 

In this blog, we’ll delve into the importance of impeller balancing and its many benefits for industrial water pumps in Mumbai and beyond.

What is Impeller Balancing?

Impeller balancing is the process of evenly distributing the weight of the impeller to minimise any imbalance that might cause operational issues. During manufacturing or maintenance, even a slight unevenness in the impeller’s mass distribution can lead to significant vibrations, inefficiencies, and damage.

Why is This important?

  • Pumps operate at high speeds, and any imbalance can amplify vibrations.
  • Imbalanced impellers increase wear and tear on pump components.
  • Proper balancing ensures smooth operation, reducing the risk of breakdowns.

Benefits of Impeller Balancing

1. Vibration Reduction

Unbalanced impellers create vibrations that can damage the pump and its surrounding infrastructure. 

Proper balancing helps to:

  • Reduce stress on pump components.
  • Prevent the loosening of bolts and connections.
  • Ensure quieter and smoother operations.

2. Prolonged Bearing Life

Bearings support the rotating components of a pump, and vibrations caused by an unbalanced impeller put excessive strain on them. 

Balancing the impeller:

  • Extends the life of bearings.
  • Lowers maintenance requirements.
  • Reduces the likelihood of unexpected failures.

3. Improved Operational Efficiency

An unbalanced impeller reduces the efficiency of the pump, leading to higher energy consumption. 

Balancing the impeller ensures:

  • Smooth flow of liquids.
  • Optimised energy usage.
  • Reduced operational costs for businesses.

4. Noise Reduction

Vibrations from an unbalanced impeller can lead to excessive noise during pump operation. A balanced impeller:

  • Minimises noise levels, making operations more tolerable for workers.
  • Prevents noise-induced wear and tear on the pump housing.

5. Enhanced Safety and Reliability

Imbalanced impellers can cause serious safety risks in critical applications, especially in industrial settings. 

Proper balancing:

  • Enhances the reliability of the pump, even under demanding conditions.
  • Reduces the risk of catastrophic failures.

6. Cost Savings

While impeller balancing might seem like an additional expense, it results in significant long-term savings:

  • Lower maintenance costs due to fewer breakdowns.
  • Reduced energy bills thanks to improved efficiency.
  • Longer equipment life, minimising replacement costs.

The Takeaway

Impeller balancing is not just a technical requirement, it is essential for optimising the performance and durability of your pumps. From reducing vibrations to improving efficiency and safety, the benefits are undeniable.

At VEMC, we are proud to be one of the leading industrial water pump suppliers in Mumbai. As trusted industrial water pump dealers in Mumbai, we provide not only top-quality products but also expert guidance to ensure your pumps operate at their best. 

Contact us today at +91 98199 07445 or 022 43436655 for reliable solutions tailored to your industrial needs. You can also mail us at marketing@vemc.co.in.

Difference Between API and Non-API Pump Standards

by vemcoblogs -

Selecting the ideal industrial pump, especially in a dynamic market like Mumbai, can be daunting. It is therefore important to understand the difference between pumps that meet the American Petroleum Institute (API) standards and those that don’t. API standards play a critical role in many industrial applications, where safety, performance, and reliability are paramount. This blog will cover API and non-API standards in detail along with various factors to help you make an informed decision about your ideal industrial pump.

What are API Standards?

API standards in the pump industry are particularly rigorous, setting benchmarks that go beyond general industrial standards. API standards are guidelines developed by the American Petroleum Institute to ensure high levels of safety and performance in equipment used across the oil, gas, and petrochemical industries. API standards ensure that pumps are capable of withstanding harsh environments and rigorous operational demands. While these standards are not always necessary for every application, they are often required in high-stakes environments, such as refineries and chemical plants, where failure is not an option. For instance, for industrial water pump suppliers in Mumbai who cater to industries where API standards are required, understanding these criteria is crucial. 

Design Requirements

API standards mandate stringent design, testing, and performance requirements that differentiate API pumps from general industrial pumps. While non-API pumps might use less costly materials suitable for general industrial applications, API-compliant pumps are designed to endure high pressures, extreme temperatures, and a range of chemical exposures. This includes specific demands on casing, bearings, shaft sealing, and testing protocols to ensure that every pump meets safety and efficiency standards.

Material Specifications

While non-API pumps might use less costly materials suitable for general industrial applications, API pumps often utilise specialised alloys and higher-quality components. This is because API standards require high-grade materials that enhance pump durability and resistance to corrosion, high pressure, and temperature extremes.

Application Suitability

API pumps are primarily used in oil and gas, petrochemical, and heavy manufacturing industries. In these environments, pumps are often handling hazardous fluids and are subjected to high pressures and temperatures. Non-API pumps are often suitable for general water distribution and lower-stakes industrial processes.

Cost Considerations

API-compliant pumps generally come at a premium price due to the stringent material and design standards. However, the investment often pays off in the long term as these pumps are designed to withstand harsher conditions and last longer. Alternately, non-API pumps might offer cost savings upfront.

Safety and Reliability

API-compliant pumps help ensure that safety remains uncompromised, especially in sectors where a single component failure could lead to severe repercussions. Non-API pumps, while not held to the same rigorous standards, can still offer reliable performance for lower-risk applications and more general-purpose industrial needs. 

Global Acceptance

API standards are internationally recognised, making them a trusted benchmark for quality and performance across the globe. In many industries, meeting API standards is the minimum requirement for equipment procurement. Non-API standard pumps can be more suitable for local or less demanding applications.

Conclusion

The choice between API and non-API pumps depends on the specific needs of the industry. VEMC’s industrial water pump suppliers in Mumbai can assist you in getting the pump of your choice. Moreover, VEMC has been a leader in manufacturing and exporting of industrial pumps in India. For expert advice on API-standardised pumps, feel free to connect with us on +91 98199 07445, 022 43436655, or via email at marketing@vemc.co.in.

Techniques and Equipment Used in Vertical Dynamic Balancing Machines for Pump Impellers

by vemcoblogs -
industrial water pump suppliers in Mumbai

Industrial water pumps play a significant role in various industrial applications, including large-scale manufacturing processes to water treatment plants. One of the most important factors to ensure pump performance and longevity is dynamic balancing. In this blog, we’ll explore the techniques and equipment used in vertical dynamic balancing machines for pump impellers, ensuring that industrial water pumps in Mumbai run smoothly and efficiently.

Importance of Dynamic Balancing: How Balancing Impacts Pump Performance and Longevity

Dynamic balancing is a crucial process that ensures pump impellers rotate smoothly without causing excessive vibrations. If pump impellers are imbalanced, it can lead to several issues, such as premature wear, excessive noise, and energy inefficiencies, all of which can drastically reduce the pump’s lifespan. Many of VEMC’s industrial water pump suppliers in Mumbai recommend that dynamic balancing is essential for high-performing and long-lasting pumps. Moreover, proper balancing minimises wear on the bearings and shaft, reducing maintenance costs and operational downtime.

Types of Balancing Machines: Overview of Vertical Dynamic Balancing Machines and Their Applications

Vertical dynamic balancing machines have a distinct geometric shape that’s designed specially to handle pump impellers. They allow the impellers to be mounted vertically, simulating their real-world operating conditions.

Two main types of vertical balancing machines are:

  • Single-Plane Balancing Machines

Single-plane balancing machines are designed for impellers that have relatively simple and symmetrical designs, where the imbalance tends to be located in a single plane (typically the centre). It is important to note that these machines are beneficial when the impeller’s thickness is small compared to its diameter, making it easier to address the imbalance in just one plane. Moreover, some of their distinct advantages include cost-effectiveness, and suitable for high-volume production where balancing needs are straightforward. They are also quicker in operation because they focus on a single plane of imbalance. For instance, small centrifugal pumps or fans use single-plane balancing machines.

  • Two-Plane Balancing Machines

Also known as dynamic balancing machines, they are useful for more complex impellers. They measure and correct imbalances in both the upper and lower planes, ensuring a more precise balance. These machines are typically used for larger, more sophisticated impellers, where imbalances can occur at different axial points. For example, impellers used in heavy-duty industrial water pumps in Mumbai require two-plane balancing to ensure stability and performance at high rotational speeds. Many of these machines have automated sensors to detect imbalances and calculate exact correction required using software.  

Measurement Techniques: Methods Used to Measure and Correct Imbalances in Pump Impellers

Vibration analysis is one such precision measurement technique which is deployed to accurately measure any imbalance in pump impellers. 

This technique uses sensors to measure the vibration levels of the rotating impeller, such as bearings, gears, shafts, and rotors to gauge insights into where imbalances occur. The sensors gather information on three key factors: frequency, amplitude, and phase. Frequency tells us how often the vibration happens, amplitude shows how strong the vibration is, and phase reveals the exact point where the vibration peaks. Vibration analysis uses smart algorithms to spot patterns in this data, helping to pinpoint issues before they turn into major problems. This early detection can prevent costly damage and keep equipment running smoothly.

Balancing Standards: Industry Standards and Guidelines for Achieving Precise Balance

Balancing standards for rotating machinery, including pump impellers, follow global guidelines such as the ISO 1940/1 standard, which sets tolerance levels for permissible unbalance. This standard is widely adopted by industries to ensure proper balancing, minimise wear and tear, and optimise machinery performance. 

In addition to this, IS/ISO 1940-1 (2003), IS 11723, and BS 6861 balancing standards are also used for field balancing of rotors in situ, specific industrial pump impellers, and for balancing quality and tolerances in specific types of rotating equipment.

For industrial water pump dealers in Mumbai, complying with these balancing standards is critical to ensuring pumps meet operational demands and builds trust with clients who expect reliable and efficient equipment.

Advanced Technologies: Use of Laser and Computer-Aided Systems for Enhanced Accuracy

Laser and computer-aided technologies have significantly improved the accuracy of dynamic balancing. 

  • Laser Alignment: Lasers are used to precisely measure the displacement and alignment of the impeller as it rotates. Since this is a non-contact method, it allows for extremely accurate measurements without physically touching the part.
  • Computer-Aided Balancing: Advanced software is used to simulate the balancing process and predict the necessary corrections. This speeds up the process and ensures that the balancing is done with higher precision and efficiency.

Kirloskar Brothers Limited (KBL) is the largest manufacturer and exporter of pumps in India. For expert advice on the vertical dynamic balancing, feel free to connect with us on +91 98199 07445 or 022 43436655, or via email at marketing@vemc.co.in.

The Benefits of IE5 Motors in KBL’s SP Coupled Pump Set

by vemcoblogs -
Kirloskar pump dealer

Kirloskar Brothers Limited (KBL) has always been at the forefront of innovative pumping solutions. With the introduction of IE5 motors in their SP Coupled Pump set, KBL is setting new standards by redefining efficiency, performance, and sustainability. Choosing KBL’s SP Coupled Pump set with IE5 motors is a smart investment for businesses looking to optimise their energy consumption and reduce operational costs. Here’s a breakdown of the key benefits offered by these IE5 motors integrated with KBL’s SP Coupled Pump set:

  • Energy Efficiency

One of the most significant advantages of IE5 motors is their energy efficiency. They function with extremely high efficiency, leading to more productivity with lesser energy consumption compared to previous motor classes. This leads to substantial energy savings for businesses that rely heavily on pumping systems for daily operations. For those looking for such energy-efficient pumping solutions, consulting with a trusted Kirloskar pump dealer will provide access to these high-tech pumps manufactured by KBL.

  • Reduced Operating Costs

Given the lower energy consumption of these ultra-premium pump sets, businesses can benefit from long-term cost savings. IE5 motors also help reduce the overall operating costs of the pump system by minimising energy wastage and ensuring optimum performance. The cost efficiency offered by these pumps makes them a feasible option for businesses wanting to leverage their savings in the long run. 

  • Enhanced Performance

The improved motor performance of IE5 motors ensures smoother operation. This reduces the strain on both the motor and the pump. IE5 motors are also engineered to handle more demanding tasks without any drop in output quality. This enhanced performance allows businesses to function with lower downtime, increased productivity, and more reliable operations. 

  • Durability and Longevity

IE5 motors in SP Coupled Pump set are built with high-quality materials, ensuring a longer lifespan compared to standard motors in the range. Their robust design can withstand rigorous industrial environments, offering unmatched durability. This extended lifespan means fewer replacements, reduced maintenance, and overall cost savings for businesses. For industries that prioritise longevity, the KBL SP Coupled Pump set with IE5 motors is an ideal solution, and trusted Kirloskar pump dealers are well-equipped to provide these durable options.

  • Low Heat Generation

By producing less heat during their application, IE5 motors reduce the daily wear and tear. This leads to enhanced efficiency and a longer operational life for the entire pump set. Low heat generation also ensures safer working conditions making the equipment a highly dependable solution for industries.

  • Environmental Impact

IE5 motors are known to provide cost efficiency while contributing positively to the environment. Their lower energy consumption reduces the carbon footprint of your industrial operations. By relying on KBL’s SP Coupled Pump set with IE5 motors, businesses can actively promote environmental sustainability and reduce global carbon emissions. VEMC is India’s leading authorised Kirloskar pump dealer, offering top-selling pumps like KBL’s SP Coupled Pump set with IE5 motors. With 75+ years of expertise in electromechanical engineering products, allied equipment and services, VEMC is committed to providing quality service and support in finding the best industrial solutions based on your specific requirements. Call us on +91 98199 07445 or 02243436655, or email us at marketing@vemc.co.in for more information on energy-efficient and cost-effective pumps.

How KBL’s SP Coupled Pumpset Achieves 16.5% Less Energy Consumption

by vemcoblogs -
Kirloskar pump dealers

Energy efficiency is a top priority for industries today, as reducing power consumption directly impacts operational costs and sustainability. Pumps, integral to numerous industrial processes, often account for a large portion of energy usage. Optimising equipment performance like pumpsets becomes crucial as businesses strive to cut energy costs. 

VEMC is one of the leading Kirloskar pump dealers, enabling energy efficiency with the SP coupled pumpset. These pumpsets are designed to consume 16.5% less energy while delivering highly efficient outcomes. This blog will explore how KBL’s SP Coupled Pumpset makes energy conservation easier. 

High-Efficiency Design: Made to Save

The core of the SP Coupled Pumpset’s energy-saving capability lies in its high-specific discharge. Its design ensures that the pump delivers the same volume of liquid using significantly less power than conventional pumpsets. The result? 

A 16.5% reduction in energy consumption for the same task which can lead to substantial cost savings in large-scale industrial operations.

The pumpset minimises leakage using an advanced gland-packed/mechanical seal. The seal also reduces friction loss and protects the shaft from wear and tear. Hence, the pumpset lowers energy loss and extends the equipment’s operational life, reducing maintenance downtime.

IE5 Motors: Promoting Ultra-Premium Efficiency

A key innovation in KBL’s SP Coupled Pumpset is its IE5 motor, which is classified as an ultra-premium efficiency motor. IE5 motors are the highest efficiency class available, offering a significant leap over traditional motors in energy savings. Here’s how they empower industries with energy efficiency:

  • Unlike permanent magnet motors, which can be costly and difficult to service, the IE5 motor in this pumpset is designed for ease of operation and local maintenance. 
  • The AC induction motor design does not include complex accessories or control equipment, making it reliable, affordable, and suited for various field conditions. 

Whether dealing with extreme power fluctuations or harsh environmental factors, the pumpset guarantees reliability, enhanced equipment safety, and longevity.

Hydraulic Optimisation: Contributing to Lower Power Usage

One of the SP Coupled Pumpset’s greatest benefits is its sophisticated hydraulic optimisation, which guarantees a fluid and friction-free water or liquid flow path. This modification lowers energy losses and raises the pumping process’s general efficiency. The pump’s efficiency is further enhanced by its capacity to handle high flow rates and head ranges of up to 32 meters.

Precision Engineering: For Maximum Output

Precision engineering is key to its energy-saving potential. By incorporating tight tolerances in its manufacturing process, KBL ensures the components are perfectly aligned to minimise energy wastage. 

For example, the non-clog impeller can handle suspended solids up to 40 mm, making it ideal for handling sewage, wastewater, and other challenging fluids without risking performance dips. The impeller is also coated with CED (Cathodic Electro Deposition) technology, enhancing corrosion resistance and ensuring a longer lifespan of uniform coating. 

Precision engineering, combined with the IE5 motor’s high-grade insulation, guarantees durability, even in aggressive environments.

Choosing the Right Pumpset for Your Needs

When considering a pumpset for your industrial needs, consider factors such as system size, energy goals, and cost considerations.

However, SP Coupled pumpsets are the ideal choice regarding energy conservation. Their self-priming feature, which eliminates manual priming with a foot valve, and the optimum fan design for silent operation make them a trusted solution.

With this pumpset, industries can pump 75 litres per second with minimal energy wastage, making it ideal for wastewater handling, sewage treatment, dewatering applications and more.

Get in touch with VEMC at +919819907445 or 02243436655 to learn more about energy-efficient pumpsets. You can also email us at marketing@vemc.co.in with your queries. We are the leading Kirloskar pump dealer with 75+ years of experience in the sector.

Best Practices and Advanced Techniques for Achieving Accurate Shaft Alignment in Pump Sets

by vemcoblogs -
industrial water pumps in Mumbai

Shaft alignment plays a crucial role in maintaining the efficiency and longevity of industrial water pumps. Misaligned shafts can cause increased vibration, premature wear, and energy loss, leading to costly repairs and downtime. For businesses especially those relying on industrial water pumps, achieving precise alignment is essential to optimise performance.

VEMC is one of the leading manufacturers of industrial water pumps in Mumbai. In this blog, we discuss the best practices and advanced techniques for achieving accurate shaft alignment in pump sets.

Understanding Alignment Principles

Shaft alignment is the process of adjusting the relative positions of two connected rotating components usually the pump and the motor so that their rotational axes are perfectly aligned. 

Accurate alignment is critical for:

  • Reducing wear on pump components like bearings and seals.
  • Minimising energy consumption by reducing friction.
  • Prolonging the lifespan of industrial water pumps and preventing breakdowns.

Tools and Equipment Required

To achieve accurate shaft alignment, specialised tools are required. Some of the most commonly used alignment tools include:

  • Laser Alignment Tools: Highly precise, these are the most reliable tools for ensuring accurate alignment.
  • Dial Indicators: A traditional yet effective method for checking alignment. They measure the difference in alignment between two shafts.
  • Straightedge and Feeler Gauge: Often used for rough alignment before more precise measurements are taken.

Using these tools ensures that businesses, especially industrial water pump suppliers, maintain high standards of efficiency and performance.

Thermal Growth and Soft Foot Correction

Thermal expansion and soft foot conditions are two critical factors to consider for long-term alignment accuracy.

  • Thermal Growth Considerations: Thermal expansion can cause significant misalignment as the parts can expand once the pump and motor heat up and cool down during operation. To account for this:
  • Take into consideration the difference in temperature between the cold and operating state.
  • Use advanced laser alignment systems that allow you to input thermal growth data, ensuring that the machine is aligned under both cold and hot conditions.
  • Soft Foot Correction: “Soft foot” occurs when one or more of the machine’s feet do not make full contact with the baseplate, causing distortion during operation. This can severely affect alignment accuracy. To correct soft foot:
  • Identify the issue by loosening and tightening bolts while monitoring movement.
  • Use shims to fill the gaps and ensure even contact across all feet.

Regular checks and adjustments for thermal growth and soft foot conditions are essential to maintaining long-term alignment accuracy.

Alignment Procedures

Here’s a step-by-step guide on how to perform accurate shaft alignment:

  • Initial Inspection: Check for visible signs of misalignment, such as excessive vibration or noise, and conduct a visual inspection of the pump and motor setup.
  • Rough Alignment: Before using precision tools, perform a rough alignment by adjusting the position of the pump and motor until their axes appear close to aligned.
  • Use Alignment Tools:
  • Attach a laser alignment tool or dial indicator to the shafts.
  • Take readings at multiple positions (e.g., 9 o’clock, 12 o’clock and 3 o’clock) to check the alignment.
  • Make adjustments based on the readings, shifting the pump or motor as needed.
  • Recheck Alignment: After adjustments, repeat the alignment measurements to ensure that the shafts are now aligned correctly.
  • Tighten Bolts: Once satisfied with the alignment, tighten the bolts and perform one final check to confirm no movement occurred during tightening.

Continuous Monitoring

Achieving alignment is not a one-time task. Regular monitoring is necessary to maintain accurate alignment over time. Continuous monitoring involves:

  • Regular inspections using laser alignment tools or dial indicators.
  • Recording alignment readings to spot gradual misalignment trends.
  • Prolonging the lifespan of industrial water pumps and preventing breakdowns.

The Takeaway

Accurate shaft alignment is essential for ensuring the efficiency and longevity of industrial water pumps. By continuously monitoring alignment, businesses can optimise their pump performance and reduce maintenance costs.

For businesses in Mumbai seeking the best in pump solutions, VEMC, a leading Kirloskar water pump dealer offers expertise in industrial water pump alignment services. Our advanced tools and techniques ensure that your pump systems operate at peak efficiency, saving both time and money.

For more information or to speak with our experts, contact us at +91 98199 07445, 022 43436655 or marketing@vemc.co.in.

Advantages of the Back Pull-Out Design in Kirloskar KPD Pumps Industrial Water Pumps in Mumbai

by vemcoblogs -
Industrial Water Pumps

Field visits for inspection and maintenance are necessary but often cumbersome in the industrial sector. Working with industrial water pumps in Mumbai involves time-consuming processes of dismantling and reassembling components, which can disrupt operations and escalate costs. This is where Kirloskar back pull-out pumps come into effect. By allowing easy access to internal parts without disturbing the piping, this design streamlines maintenance reduces downtime, and ensures safer operations. VEMC is one of the leading industrial water pumps dealers in Mumbai, and in this blog, we discuss the advantages of the back pull-out design in Kirloskar KPD pumps.

Understanding the Back Pull-Out Design

The back pull-out design is a type of centrifugal pump design widely used in refineries because it allows quick disassembly and reassembly. 

The rotating parts, such as bearings and shaft seals, can be easily removed from the pump casing after the motor is disconnected and the connection flange is unscrewed. This means internal parts can be inspected or replaced without removing the piping system’s pump casing.

Top Advantages of Back Pull-Out Design in Kirloskar KPD Pumps

The back pull-out design in Kirloskar KPD pumps offers several advantages for industrial operations, especially in tight and complex setups.

1. Ease of Maintenance

In many industrial settings, dismantling the entire pump setup is not practical or time-efficient. With the back pull-out design, internal components like the impeller, shaft, and bearings can be removed from the back without disturbing the piping. As a result, maintenance effort and time are reduced significantly.

2. Time and Cost Savings

The back pull-out design reduces maintenance time by eliminating the need to disconnect and realign piping, thereby reducing downtime and labour costs. Faster repairs mean operations can resume more quickly, helping businesses maximise uptime and maintain smooth workflows.

3. Flexible Installation

Industrial setups often come with space constraints and complex layouts. The back pull-out design provides flexibility with access to the pump’s internal components without major modifications during maintenance. Such a design is crucial for industries that require adaptable and scalable equipment configurations. 

4. Enhanced Safety

Safety is paramount in industrial maintenance work. The back pull-out design reduces the need for extensive disassembly, lowering the risk of accidents or errors. Managers can maintain a safer environment for maintenance personnel, a critical factor in high-standard industrial operations.

5. Operational Continuity

Continuous operation is essential for industries dependent on industrial water pumps in Mumbai. The back pull-out design speeds up maintenance and ensures seamless business continuity even during repairs.

When selecting equipment for your industrial needs, considering both the initial investment and the long-term operational costs, including maintenance and potential downtime, is crucial. Opting for designs that simplify maintenance, such as Kirloskar back pull-out pumps, can significantly save time, labour, and resources, enhancing safety and operational continuity. For more insights on solutions that can boost your operational efficiency, get in touch with VEMC at +91 98199 07445. We are one of the leading industrial water pumps suppliers in Mumbai, with over 70 years of experience in the sector. 

Also read –  Crucial Role of Mechanical Seals in Centrifugal Pumps

Why a Baseplate Should Have a Drip Arrangement

by vemcoblogs -
Kirloskar pump distributors

In industrial settings, baseplates are commonly used for machinery such as pumps, motors, and generators, often playing a crucial role in ensuring smooth and efficient operations. Among many other considerations in a baseplate design, drip arrangement is one feature that stands out in several ways. VEMC, a leader in pump solutions engineered by Kirloskar Brothers Limited, offers top-notch drip arrangements that set industry standards. In this blog, we take you through why incorporating a drip arrangement into your baseplate is essential.

Why Is Drip Arrangement in a Baseplate a Necessity?

Prevention of Fluid Accumulation

A baseplate that sets the stable foundation in any pump often faces fluid accumulation underneath it. One of the primary reasons for having a drip arrangement is to prevent fluid accumulation. On the other hand, without a proper drip arrangement, any lubricant, coolant or servicing fluid can pool around in the baseplate, further causing operational inefficiencies. A well-designed drip arrangement directs any fluid or leak away from the equipment, ensuring the equipment is functional at all times with peak efficiency. 

Enhanced Equipment Longevity

Fluid pooling at the baseplate can lead to a number of inefficiencies, such as rust and corrosion, which can severely damage or shorten the equipment’s lifespan. Hence, the drip arrangement is a critical component in protecting the equipment from fluid accumulation. For Kirloskar pump distributors and operators, ensuring the pump’s longevity is of paramount importance.

Simplified Cleaning

Maintaining a clean work area is essential for operational and safety purposes. The primary concern for Kirloskar pump distributors and operators is preventing fluids from spreading under and around the baseplate. That’s where the drip arrangement makes it easier to keep the area clean and hygienic, reducing the time and effort required for maintenance.

Operational Efficiency

Ensuring equipment operates smoothly is crucial for maintaining performance and avoiding costly downtime. A drip arrangement helps to minimise the risk of fluid contamination, thereby supporting better operational efficiency and reducing maintenance issues.

Regulatory Compliance

Compliance with industry regulations is essential for avoiding potential fines and ensuring operations run smoothly. Moreover, many industries have stringent regulations. A properly implemented drip arrangement helps ensure compliance with industry standards and best practices.

Investing in a well-designed drip arrangement can lead to significant savings and long-term benefits for Kirloskar pump distributors and industry operators. It is more than a technical consideration; it is a strategic design implementation for higher efficiency and equipment longevity. If you are looking for pumps that offer the best drip arrangement system, feel free to contact us on +91 98199 07445 or 02243436655. For quotation, send us an email on marketing@vemc.co.in

Also Read- VEMC’s Role in Addressing Water Pollution

The Importance of Precise Shaft Alignment in Reducing Vibration, Wear and Tear, and Energy Consumption in Pumps

by vemcoblogs -
Kirloskar pump authorised dealer

Pump systems are at the heart of many industrial operations. A poorly functioning pump degrades the performance of the system, causes extra wear and tear, and uses more energy. Shaft misalignment is among the most frequent reasons for these inefficiencies.  

VEMC is one of the leading Kirloskar pump dealers based in Mumbai, and in this blog, we discuss the importance of accurate and precise shaft alignment of pumps.

Understanding Shaft Alignment

Shaft alignment is the process of positioning the pump and its driving motor so that its rotational axes are perfectly aligned. To reduce mechanical stress and guarantee effective power transfer from the motor to the pump, this alignment is essential. The system runs smoothly and reduces vibration and energy losses when it is aligned correctly.

Maintenance and Breakdown

Any industrial system needs regular maintenance, but misalignment can significantly raise both the frequency and expense of that maintenance. Misalignment can result in excessive vibration and wear, which can create unanticipated malfunctions that halt operations and waste money in downtime. Many of these problems can be avoided by businesses performing routine shaft alignment checks before they escalate.

Let’s look into the impact of misaligned shafts on pumps.

  1. Impact due to Vibration

Vibration levels significantly increase with misalignment. The entire system shakes or rumbles while operating as a result of forces that are distributed unevenly over the coupling and bearings when the shafts are misaligned. Excessive vibration has the potential to quickly worsen and lead to serious problems like increased noise, component damage, and eventually pump failure. It is crucial to track and fix misalignment to avoid these issues.

  1. Impact due to Wear and Tear

Misalignment causes additional stress, which speeds up wear and tear on the bearings, seals, and shafts of pumps. Unnecessary friction caused by misaligned shafts might cause these crucial components to wear out sooner. This may eventually result in leaks, decreased functionality, and a shorter pump life. Correct alignment is important to prolong pump system life and prevent expensive repairs.

  1. Impact on Energy Efficiency

A misaligned pump requires more power to overcome the increased friction between components. This extra energy consumption not only increases operating costs but also contributes to the carbon footprint of the operation. As businesses increasingly focus on sustainability, reducing energy waste is crucial.  Proper shaft alignment can help businesses achieve energy savings while also maintaining high operational efficiency.

Best Practices for Shaft Alignment

Achieving precise shaft alignment requires a combination of preventative maintenance and the right tools. Here are a few best practices:

  • Regular Alignment Checks: Routine inspections ensure that misalignment issues are caught early and corrected before they lead to more severe problems.
  • Preventative Maintenance: Regularly inspect key components like couplings, bearings, and seals. Early detection of misalignment signs can help prevent extensive damage to the pump.
  • Correcting Misalignment: If alignment issues are found, adjustments should be made promptly. This may involve repositioning the pump base or motor to restore proper alignment.

VEMC is a Kirloskar pump authorised dealer. When it comes to choosing well-maintained Kirloskar pumps, VEMC stands out with its decades of expertise and dedication to delivering high-quality, reliable services that ensure smooth and efficient operations. For more information or to discuss how VEMC can support your pump and solar energy needs, contact us at +91 98199 07445.

Also Read- Strategies for Maximising the Efficiency of Your Centrifugal Pump System

The Legacy of Vijay Engineering

by katlyngrandi2 -

Kirloskar Pump

We at Vijay Engineering and Machinery Co. have worked extremely hard since the beginning of our business to earn the large amount of trustworthy clients that we have today. We pay great attention to customer satisfaction and we strive to achieve it more each coming day. All of our employees work together as a team to fulfill our company’s vision and mission towards becoming a large and successful organization that will benefit society.

Our business began a long time ago, in 1948 and since then we have tried to improve every second and create a tradition that will last and reflect our hard work. We see ourselves as important suppliers of Kirloskar Water Pumps. We also believe that we are the best Kirloskar Spare Parts Dealers in India as well as the best Kirloskar Pump Dealers in Mumbai has to offer. We also insist that we provide the best engineering services in India. Our services begin from the moment we meet a client and follow until the moment that we have delivered our best to our customers in terms of products and services. We want our customers to feel safe in our environment and therefore we pay great attention to the way that we handle our administrative work to make sure that every client receives the help that he needs on time. We stand firm by our claim: To attend to all complaints in Mumbai within 24 hours and those outside, within 72 hours.

We offer professional installations and commissioning of Kirloskar pump sets in many different locations in India as well as any other services related to pump sets. We also strive to find solutions that make any product more energy-efficient because we do not only care about the path of our business but that of society as well. We invest a lot in our customer relationships and our practical work. We offer products of great quality and we deal with our customers until they are fully satisfied.

Also Read:- Kirloskar – Leading Spare Parts Dealers in India

The Single largest distributors of Kirloskar Pumps in India

by katlyngrandi2 -

The Single largest distributor of Kirloskar Pumps in India.

Being a leader in the Water Supply, Power Plants, and Irrigation sector for providing efficient and powerful water pumps, Kirloskar is the most favored brand among people. Kirloskar has a large variety of water pumps for all the different industries and a distribution system that can make their product reach easy to implement and benefit from.

We are the largest distributor and Kirloskar water pump dealer all over India. We possess the technical experience required for Kirloskar Pumps and try our hardest to reach the maximum customer satisfaction level. We believe in all the way relationships in our business, i.e. we will be with you to help with pre-orders of products from us as well as after the pumps get installed at your site. We will be there for each possible grievance you may have with the pumps bought from us.

We have an uninterrupted relationship with Kirloskar for distributing the water pumps all over India. All the different types of water pumps like:

  • End Suction Pump
  • Monobloc Pump
  • Split Case Pump
  • Submersible Pump
  • Multistage Pump
  • Sump Pump
  • Vertical Turbine Pump
  • Special & Engineered Pump

Kirloskar KCIL or Centrifugal Pumps is one of the frequented water pumps of Kirloskar, and we maintain adequate stock to provide timely distribution. We have covered the maximum market in Mumbai for supplying Kirloskar water pumps based on our experienced, dedicated, and qualified workforce, who constantly strive to prove beneficial to our customers through stringent quality standards followed by VEMC.

Also Read:- Understanding Pump Curves

Water, the fodder of life and fuel for the economy!

by katlyngrandi2 -

Water Pump

Water is so abundant worldwide but experts claim that we will run out of it soon. It runs the planet and it fuels our economy. Do you know that water goes through a hefty process before it arrives at your local pipe? Yes, it needs to be purified and the pipelines that transfer the water are a lot more complicated than you think. The water doesn’t move through the pipes on its own. A mechanical device called a water pump is needed to push the water through the pipes.

A simple form of water pump is the one that you push by hand; it is usually called the pitcher pump. It is one of the oldest ways of extracting water from the ground. We use different ways today, namely long pipes and water pumps. Here at Vijay Engineering & Machinery Co., we distribute three types of Water Pumps. In the category of Back Pullout Pumps, we provide DB, CE, and CPHM pump sets. Under all of those three categories, there are more subcategories of pumps that we offer.

In the event of fire emergencies, we offer a superb Fire Fighting Pump Set which brings great results in the hardest of times. This pump set needs a lot of energy to pump the water at high pressure so that the water manages to extinguish a fire properly.

Customer satisfaction is very important to us and that is why we strive to deliver the best results to our customers, which makes it easier for us to cultivate strong relationships. We are certified by the highest government agencies in India and our team of technicians is educated and ready to provide solutions for you. You may want to contact the best industrial water pump suppliers in mumbai for a complete Water Distribution Solution in your perimeter.

Also Read:- Get the best deals for Water Pumps

Understanding Pump Efficiency and its Impact on Energy Costs

by vemcoblogs -
Pump Efficiency

When purchasing a pump, it is important to ascertain how efficiently it converts electrical energy into mechanical energy. Energy costs are rising the world over and businesses across the board need to streamline and improve their operational efficiency. VEMC is a leading Kirloskar pump distributor based in Mumbai, and in this blog, we tell you all about pump efficiency and its impact on your energy costs.

How pump efficiency measures the conversion of electrical energy into hydraulic power

Pump efficiency indicates how well a pump can convert electrical energy into hydraulic power, that is, the power delivered by the fluid that is being pumped. This can be better represented by the following equation:

η = Hydraulic Power Output

      ––––––––––––––––––––        

          Electrical Power Input

(Where η stands for pump efficiency)

Low efficiency means high energy costs

Low pump efficiency has a direct correlation with high energy costs. This is because of the following reasons:

  1. Heat loss: Low-efficiency pumps lose a significant part of their energy as heat rather than hydraulic power.
  2. Higher consumption: If the pump is less efficient, more amount of electric energy is consumed to perform the same amount of work, that is, pumping the fluid.
  3. Environmental impact: Less efficient pumps contribute to more emissions and the resulting climate change.
  4. System design alterations: Systems that use less efficient pumps may require electrical systems of a larger capacity to provide the necessary power.

Use high-efficiency pumps to reduce your energy bills

As energy costs rise sharply, users across the world are looking for energy-efficient options to switch over to. High-efficiency pumps are highly recommended to reduce your energy bills over a period of time. This is because:

  1. High-efficiency pumps reduce energy consumption.
  2. These pumps are more sustainable and have a lower impact on the environment.
  3. These pumps are typically reliable, have a longer working life, lower downtime and require less maintenance.
  4.  Many local and national governments offer incentives such as rebates on electricity bills if you install high-efficiency pumps.
  5. These pumps are made with advanced technology and thus have a greater potential for savings.

How to choose a high-efficiency pump

When buying a pump, look for High Energy Star ratings or other efficiency ratings which indicate higher levels of efficiency. Some of the globally renowned standards of efficiency are:

  1. Energy Star Certification by the US Environmental Protection Agency (EPA)
  2. CEE (Consortium for Energy Efficiency) Tier Ratings
  3. EU (European Union) Energy Label
  4. ASHRAE 90.1 Standards
  5. ISO 5199
  6. Hydraulic Institute Standards
  7. Pump Efficiency Index (PEI)

When choosing a pump, look for both initial costs and the lifecycle costs. The latter especially includes the amount of energy the pump is expected to consume over its working life. For more on how to choose a high-efficiency pump, get in touch with VEMC by calling us at 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading Kirloskar pump distributor based in Mumbai with over 70 years of experience in pumping.

How dewatering pumps manage solid waste and debris

by vemcoblogs -
Kirloskar pump dealer

Solid waste in water could make users wary of clogging in piping as well as pumps. But with the right dewatering pump, there is simply no cause for worry. VEMC is the leading Kirloskar pump dealer based in Mumbai, and in this blog we talk about the challenges and possibilities of dealing with solid waste and debris using dewatering pumps.

Challenges of solid waste in dewatering

  1. Physical blockage: For starters, solid wastes like rags, wood or plastic bags can create physical blockage inside the pump, thus reducing its efficiency.
  2. Wear and tear: With repeated passage of solid waste especially abrasives like sand and gravel, the wear and tear of pumps may increase, reducing their working life.
  3. Pump capacity is reduced: Obstruction caused by solid wastes can reduce the capacity of the pump to displace water significantly.
  4. Rise in maintenance costs: Repeated wear and tear can cause breakdowns and result in rise of maintenance costs over a period of time.
  5. Higher downtime: Pumps that process solid wastes along with water always carry the risks of sudden and unexpected breakdowns. This can affect business operations that are directly dependent upon pumping.

Features of dewatering pumps that can help manage debris

While above challenges are quite realistic and can pose significant risks to your pumps, some features of your dewatering pumps can help manage the debris with ease.

  1. Capacity to handle solids: Dewatering pumps are specially designed to handle solid wastes in water. Pumps with large impeller passages or vortex impellers can be highly useful for this.
  2. Design features: Dewatering pumps have a unique non-clogging design (say using vortex impellers, built-in strainers and filters) which reduce the risks of clogging. 
  3. Lesser wear and tear: With their robust construction of cast iron or stainless steel, dewatering pumps can withstand wear and tear due to abrasion admirably.
  4.  Variable speed and flow: Some dewatering pumps can optimise their performance even with debris by adjusting their speed and flow. This can prevent clogging and improve efficiency.
  5. Self-priming: Pumps that are self-primed are easy to operate and maintain especially with high debris content in the water.
  6. Ease of maintenance: Dewatering pumps provide ease of access to their internal component parts, making it convenient to clean and maintain them regularly.

Pre-filtering water to minimise solid waste

While all the above features are a great add-on to your dewatering pumps, it is always advisable to pre-filter water before it reaches your pumps. It can add a significant layer of safety for your pumps and reduce the need for maintenance and regular cleaning, prevent system damage, and improve pump performance.

How to clear debris from your pumps

  • Inspect the intake visually to identify debris
  • Remove the debris manually while wearing protective gloves.
  • Flush the intake with clean water using a hose.
  • If the pump has intake screens or filters, clean them or replace them regularly.
  • Inspect pump components like impellers, volutes, seals etc.

For more on using your dewatering pumps for processing water full of solid wastes and debris, feel free to call us on 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading Kirloskar pump dealer based in Mumbai.

Preventive Strategies for Dewatering in Low-Lying Areas

by vemcoblogs -
industrial water pumps dealers in Mumbai

If you’re dewatering in low-lying areas, be prepared for some formidable challenges. Even a moderate amount of rainfall can cause significant water logging while stormy rains can inundate the areas completely and in a very short span of time. This calls for special preparedness. We at VEMC are one of the leading industrial water pumps dealers in Mumbai, and in this blog we talk about the preventive strategies you need for dewatering low-lying areas.

Difficulties of dewatering flood-prone areas

  • Dewatering flood prone areas requires you to be quick on your feet. This is because even a short amount of rainfall could quickly inundate the space giving you very little reaction time.
  • Due to high soil saturation, it can be quite difficult to drain away the water from the low-lying area.
  • Low-lying areas often have a high water table which can make it quite challenging to dewater it.
  • While dewatering the low-lying or flood prone area, there is a risk of continuous inflow of water from the nearby streams, lakes or rivers.
  • Dewatering a flood-prone or low-lying area can also have serious environmental concerns as it could lead to undesirable deposition of sediments in the nearby areas.
  • Finally, dewatering flood-prone areas is quite a costly affair as it requires the continuous engagement of men, material and equipment.

Proactive measures for dewatering

While the above difficulties may sound rather insurmountable, it is nonetheless possible to effectively dewater a flood-prone area. This is especially true if we follow a proactive strategies like French drains and sump pumps.

  • A French drain is made by using perforated pipe buried in a trench that is filled with gravel. It redirects water away from an area and prevents pooling in low-lying areas.
  • Sump pumps are effective in areas with a high water table. It is an equipment that helps remove water logged in a sump basin.

The right pumps to choose for dewatering

Dewatering a flood-prone area is quite challenging and hence your choice of pumps must be very careful. We at VEMC offer a wide range of dewatering pumps that can help you deal with the menace of inundation especially if you’re located in a low-lying area. Our Eterna CW/BW series for instance is a market leader thanks to its powerful performance, massive capacity and robust design. It offers a head of up to 70 meters and is specially suited for dewatering trenches, pits and foundations. It has especially found enormous use during the monsoon season, and has been a favourite of municipalities, builders and mall-owners.

However, in case flooding is frequent, it is best to go with permanent dewatering systems. These provide continuous drainage using systems like:

  1. Subsurface drainage systems
  2. Deep well dewatering systems
  3. Interceptor drains
  4. Tidal gates and flood barriers
  5. Stormwater management systems
  6. Retention and detention ponds

For more information on how to deal with flooding in your basement, parking lot or construction site, call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading industrial water pumps dealers in Mumbai with years of experience and expertise in the field of pumping.