Industrial processes invest a substantial portion of their operational expenses in compressing air. But if your compressor is losing pressure, it means a waste of electricity, higher costs and lower profit margins. It also means your compressor is working harder to maintain the pressure and thus going through more wear and tear. Any compressor dealer in Mumbai will tell you the importance of maintaining optimum air pressure in a compressor.
In This Blog, We Take You Through 7 Main Reasons Why Your Air Compressor Could Be Losing Pressure And How To Fix It:
- Leaks In The Air System
Ruptures in hoses, piping trees, nozzles and connectors connecting your air compressor and pneumatic tools cause leakage of air. This inevitably leads to a drop in air pressure. To avoid this problem, get your compressor systems regularly inspected for ruptures and leaks by VEMC –– the leading ELGi Air Compressor Dealers in Mumbai.
- Faulty pressure regulator
Regulators control the passage of air through your air compressor systems. A faulty, sub-optimal or undersized pressure regulator can cause a drop in air pressure. Always ensure you are choosing the right-sized pressure regulator for your compressor. Also, do not suppress your regulator to compensate for lost pressure. This can cause it to become unresponsive in the long run. Whenever there’s an inexplicable drop in pressure, get your pressure regulator inspected by your nearest Air Compressor Dealers in Mumbai.
- Inadequate Air Intake
Another highly likely reason could be that your air compressor is simply not taking in enough air from the inlet. Get this problem fixed by inspecting, cleaning and removing any physical barriers to air at the inlet.
- Worn or damaged valves
There will always be a slight drop in pressure as soon as the air enters the valves since the momentum is interrupted. This can get worse in case your valves are worn out or damaged. Always keep the air compressors in good working condition by having an effective maintenance regime in place.
- Clogged Or Dirty Filters
Just like in your car, air compressor filters can get dirty due to dust or other particulates over a period of time, especially in factory or workshop settings. Dirty or clogged filters can rob your air compressor of fresh air which inevitably leads to a drop in pressure. The solution of course is regular clean-up and replacement of air filters.
- Malfunctioning Pressure Switch
In case the pressure switch fails or malfunctions, it gets very difficult for the air compressor to maintain the pressure. Get the switch inspected and repaired in case air pressure keeps dropping inexplicably.
- Insufficient Lubrication
Finally, insufficient lubrication in the air compressor system can be another cause of a drop in air pressure. Air compressors need optimally sized lubricators. In case yours aren’t performing up to the mark or aren’t supporting the load, get them replaced. Get lubricators that have the best ratings for maximum pressure drop reduction.
Conclusion
For more information on how to maintain optimum air pressure in your compressor systems, get in touch with our experts at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the leading ELGi Screw Compressor Dealer based out of Mumbai.