vemcoblogs, Author at Vijay Engineering And Machinery Blogs

Pain points of traditional pump monitoring vs. the advantages of Kirlosmart

by vemcoblogs - December 19, 2023December 21, 2023

Monitoring pumps regularly and continuously is important. This is because any deviation in parameters can cause serious wastage of energy, wear and tear and drop in performance. Traditionally, pumps have been monitored by physically checking the parameters at the pump site and taking readings. However, with the advent of IoT, pump monitoring has been transformed like never before. VEMC is one of the top-notch industrial water pump suppliers in Mumbai, and in this blog we take you through the pain points of traditional pump monitoring and how Kirlosmart has successfully overcome these.

Challenges of traditional pump monitoring methods

Physical monitoring: Traditional methods require physical monitoring of pumps using equipment like flow meters. This meant the technician had to personally go to the site and take readings.
Costly: Traditional monitoring techniques were costly as these involved visit by a trained technician or training of an in-house resource for monitoring pump performance.
Passive: Traditional monitoring is non-continuous in nature, in the sense that it takes place far and in between during the pump’s working life. Otherwise, it is done when the pump exhibits unusual behaviour such as noise or too much vibration.

Kirlosmart: Next-gen monitoring

When it comes to monitoring pumps, Kirlosmart is the next-gen solution. It operates using the cutting edge IoT technology which keeps your pumps connected to your laptop or smartphone device through WiFi at all times. This means a continuous stream of real-time data is being transmitted from the pump to your device and monitoring is going on 24×7.

Any deviation in pump parameters such as flow, vibration, voltage etc. will quickly be indicated by the Kirloskar app to alert the user. Thus, a proactive intervention can be done to avoid any sudden breakdown of the pump.

With Kirlosmart app in place, you no longer need to physically visit the pump site, call a technician with his equipment and take readings of parameters. Everything is being recorded and transmitted online. This avoids the monitoring costs significantly.

Kirlosmart offers users an interactive app interface which includes pump statistics in an easy-to-understand graphic style. The app also keeps a record of past data which helps predict when a breakdown might take place, thus also facilitating the scheduled maintenance of the pump.

How Kirlosmart helped pump-owners brace the pandemic

Kirlosmart came as a godsend to Kirloskar pump owners during the pandemic years. This is because it enabled them to monitor their pumps without physically venturing out to reach pump sites. All the parameters were available on their screens in real-time and only in case of any deviations physical intervention was required. This kept the owners safe while keeping the operational and maintenance costs of the businesses in check.

Kirlosmart is clearly a revolutionary technology in the field of pump monitoring. To know more about this path-breaking technology, feel free to call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading industrial water pump dealers in Mumbai.

Refurbishing Mechanical Pumps: A Cost-Effective Alternative to Replacement

by vemcoblogs - December 18, 2023December 18, 2023

Mechanical pumps, like any other equipment, are prone to damage and depreciation. This often leads to performance-related issues, drop in efficiency and even failure. These problems can compel an owner to take a decision as to whether to replace or refurbish the pump.

VEMC is the leading Kirloskar pump distributor based in Mumbai and in this blog, we tell you why refurbishing your mechanical pump is a great alternative to replacement.

What is pump refurbishment

Refurbishment of a pump involves diagnosing a problem, designing a fix and delivering the right solution to eliminate the issue. This enables you to use the same pump for an extended period of time after proper repairs.

Why refurbish rather than replace

Refurbishment of pumps offers many benefits that replacement doesn’t:

Cost savings: Often, minor issues with any of the components can cause a breakdown. Components like these can be easily repaired to restore the pump. This makes refurbishing the pump much more cost-effective as compared to replacement.

Extended lifespan: Pumps are expensive pieces of equipment and owners always want to get maximum service from them. By refurbishing the pump, you can prolong its lifespan significantly ensuring more returns on investment.
Improved efficiency: Refurbishing pumps addresses leaks, reduced flow and unexpected noise and helps restore their performance to peak levels. This helps improve efficiency and productivity, reduces energy costs and avoids downtime.

Process of refurbishing pumps

Refurbishment is done with complete overhaul of the pump, and after analyzing all the parts (bearings, gears, seals etc.), and the ones worn out are replaced with fresh ones.
In case they’re not available commercially, these components are redesigned and re-manufactured.
The pump is then re-assembled and final test done to check performance and efficiency. Clearly, refurbishing the pump requires a thorough know-how on the part of technicians and VEMC –– a top-notch Kirloskar pump distributor offers you just that!

Factors to consider for refurbishing/replacement

Cost: For starters, the cost consideration should guide you as to whether the pump could be repaired or must be replaced. Investing in a new pump is always going to be costly, but at times, refurbishing a pump that is beyond restoration can also be heavy on your pockets, besides not giving satisfactory performance in the long run.

Age of your pump: older pumps may be more susceptible to breakdown or have outdated technology. As such, finding spare parts for these pumps can be quite challenging. In such situations, it would be more practical to replace the pump with a new one.
Expertise: Refurbishing a pump requires experience, expertise and know-how. Only when your maintenance team or a consultant technician have these, should you consider refurbishing the pump.

Besides having a business impact, refurbishing your pumps instead of replacing them also has significant environmental implications, by avoiding unnecessary wastage of material, overproduction and emissions. If you need more advice on refurbishing your pumps, feel free to get in touch with VEMC by calling us on 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading Kirloskar water pump dealer in Mumbai.

10 Ways PMI (Positive Material Identification) Inspection Prevents Pump Failures

by vemcoblogs - December 15, 2023December 15, 2023

10 Ways PM Inspection Prevents Pump Failures — Kirloskar pump distributor

As a pump owner, if there’s one thing you’re always concerned about, it’s sudden breakdowns. Depending on the functions your pump is performing, sudden breakdowns can lead to serious business consequences due to unexpected downtime. One of the most effective ways to prevent this is positive material identification or PMI for short.

VEMC is the leading Kirloskar pump distributor, and in this blog, we talk about how PMI prevents pump failures.

What is PMI?

PMI is an analytical test of a material (generally an alloy) to determine the composition in percentage terms of its constituent elements. The most common methods for carrying out PMI are optical emission spectrometry (OES) and X-ray fluorescence (XRF). One of its greatest benefits is that it is a completely non-destructive method.

PMI has an important role to play in pumping, where it is used for safety compliance and quality control. It also enables you to meet the legal and regulatory requirements set by local governments. But most importantly, it can prevent pump failure and its subsequent business costs.

How PMI prevents pump failures

Let’s now try to understand how PMI prevents pump failures across industries.

With PMI testing, businesses can ensure every single component of the pump meets quality specifications, and critical parts are especially made up of the right grade of alloy.

PMI helps avoid the pump or its parts’ potential failure during the manufacturing process.

PMI helps find potentially mixed-up alloys. This can be the single most important criterion for buyers to decide which pumps to choose and which sellers to trust.

It enables buyers to determine whether the welded components have used the right filler material.

With failure analysis PMI, you can unearth the root cause of a pump failure to avoid it the next time around.

PMI ensures that the metal used in a pump meets the correct standards and specifications as per regulations and that it is safe to use for the customer.

PMI testing reduces the risk of company liability, thanks to documented safety standards. It comes in handy when the documentation for the equipment is lost.

Besides testing the composition of the alloys, it helps find out if the wrong material has been used in the construction of a pump or any of its parts.

Due to its non-destructive procedure, it is beneficial in case of metals or materials that are too expensive to break down.

PMI is also the best way out in situations where a part cannot be taken for a sample test.

Quite clearly, PMI is a remarkable novelty in pump testing. This is especially because of its cost effectiveness as no pump part or material is destroyed. Besides, the testing requires simple hand-held equipment, which requires no special training for employees.

For more information on how PMI can be useful, get in touch with VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are the leading Kirloskar pump dealer, based in Mumbai.

Retrofitting as a cost-effective alternative to replacement

by vemcoblogs - December 13, 2023December 18, 2023

Pumps are usually designed to meet specific needs and expectations such as de-watering, supplying oil and petrochemicals or irrigation. However, over a period of time, the requirements may change and pumps may be needed for new operations altogether. Besides, the old pumps may undergo wear and tear especially in the chemical industry where there is a high likelihood of corrosion. All this can leave the pumps ill-equipped for taking on new tasks. This is where retrofitting comes in as an easy and cost-effective alternative to meet performance and reliability expectations.

VEMC is a leading Kirloskar pump distributor in Mumbai and in this blog we talk about retrofitting of pumps.

What is pump retrofitting?

When pumps reach their wear and tear limit, retrofitting can give it a second life. It involves restoring an old pump by salvaging its component parts and if required fitting new ones to make it functional again. Retrofitting is highly economical and also has positive implications for the environment as it avoids unnecessary wastage of material. Retrofitting in other words offers a quick, efficient, cost effective and nature-positive overhaul for old pumps.

Cost effectiveness of pump retrofitting

Pump retrofitting can be immensely beneficial for companies looking to save not just on their Capex but also on Opex in the long run. Retrofitting also has implications for the environment and reduces your carbon footprint significantly. Here are some of the top benefits owners can expect from retrofitting their pumps.

Avoiding Capex: The most outstanding benefit of retrofitting your pumps is that you get to avoid shelling out a huge sum at once. Buying a new pump can actually be quite expensive and make a dent in your finances. With retrofitting however, you get an opportunity to salvage your old pumps and prolonging their working life.
Improved reliability and performance: Equipment and component parts in critical business areas need to be up and running at all times. Once you retrofit your old pumps, its reliability and performance improves significantly. This avoids unplanned downtime and the business costs associated with it.
Lower operating costs: To reduce your operating costs, it is important that your equipment is operating at peak efficiency levels. Operating cost throughout a pump’s service life is many times more than the initial Capex. With improvements in hydraulic design, your retrofitted pump can offer better performance, higher efficiency and lower power consumption.

Retrofitting maximizes revenue generation

A retrofit is a cost-effective way to deal with high demand and throughput without the cost and time needed to install a new pump. A retrofit also has the additional benefit of maintaining existing piping and foundations, further minimizing costs and downtime, and boosting revenue significantly.

Retrofitting is a great way to breathe new life into your old pumps. For more information on retrofitting, feel free to get in touch with VEMC by calling us on 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading Kirloskar water pump dealer based in Mumbai.

4 Common Misalignment Issues in Pump Sets and Their Impact

by vemcoblogs - December 11, 2023December 18, 2023

As your pumps get older, they will likely develop misalignment issues. This is due to the persistent movement and vibrations that make the shaft deviate from the desired position. Conversely, misalignment can cause further deviation by changing angles and orientations of the pump.

VEMC is one of the leading industrial water pump suppliers in Mumbai, and in this blog, we talk about the 4 common misalignment issues in pumps, their impact, and ways to correct them.

Coupling misalignment

This is one of the most common types of misalignment and takes place due to a build-up of heat in bearings as a result of persistent friction. This causes wear and tear on the bearings, resulting in a reduced lifespan. In case of carbon journal bearings that are lubricated by the pumped liquid, the wear and tear could take place elliptically, thus sharply reducing the pump’s functionality. In extreme situations, coupling misalignment can lead to fractures in the casing, increased noise, and shaft failure.

Shaft misalignment

In case of misalignment in coupled shafts, the shafts are forced to rotate eccentrically. This leads to an excessive consumption of electricity, creates vibrations, increases the stress on the shafts and couplings. This reduces the mechanical seal life, causes fatigue and failure, and in extreme cases, could even lead to a complete breakdown of the pump.

Misalignment in piping

This can be caused due to incorrect installation and engineering. This often takes place when fixed pipe-work is connected to a smaller pump. In this case, misalignment could take place as a result of excessive nozzle loading. Besides, if the piping is not supported sufficiently, the weight of the fluids and the self-weight of the pipe could cause it to sag. Likewise, flow of hot liquid through the pipes could cause it to expand, forcing the joints apart and leading to misalignment.

Misalignment due to foot issues

Often one or more of the pump feet aren’t making enough contact with the base. This is known as a “soft foot” situation and is common for most rotating equipment. This is often detected when the pump is rocking, but very often it may not be detected at all until it has caused complete failure or breakdown.

How to correct pump misalignment

Pump misalignment is clearly a serious problem and can be dealt with in a number of ways. Here are some of the common ones:

Simply realign the pump along the centrelines of its shafts.
Loosen the motor’s bolts to shift it to one side (horizontal adjustment) or add/remove shims under its feet (vertical adjustment).
Support the piping carefully throughout the pump system.
Use a Laser Shaft Alignment (LSA) to easily and quickly realign couplings and shafts.

For more on how to correct misalignment, feel free to give us a call on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are one of the top-notch industrial water pump dealers in Mumbai.

When to Repair vs. Replace a Pump

by vemcoblogs - December 8, 2023December 18, 2023

Whenever any of your equipment breaks down, you are required to make a choice between repairing or replacing it. This applies to industrial pumps as well. However, several variables come into play when making the repair vs. replace decision. Some of these are skills of the technician, current technology and of course the costs involved.

VEMC is the leading Kirloskar dealer in Mumbai and in this blog, we talk about the repair vs replace dillemma that every pump owner has to face at some stage.

The repair vs. replace decision

The repair vs. replace discussion is often held whenever breakdown maintenance of a pump is being carried out. The decision is routed through a number of variables such as:

What is the problem that caused the breakdown?
Can it be fixed either internally or outsourced to an experienced technician?
How much will it cost to fix the issue?

The first step is identifying the problem which in itself can be quite challenging. Often pumps break down due to more than one issue. To zero in on the problems requires plenty of expertise, skill, experience and even some amount of luck. In case an internal team-member is unable to resolve the problem, it may be better to outsource it to a third-party technician.

At any rate, what really matters is how much cost will be involved in solving the problem. This is where the owner must figure out whether it would be more affordable to repair the pump, or simply to replace it with a new one. As a thumb rule, if the repair costs exceed half the costs for replacement, the pump should be replaced.

Age and performance history of the pump

If your pump is old, it is very likely to have undergone a significant amount of wear and tear. Plus, its technology has possibly become outdated which means it will be difficult to find spares for it. In terms of energy efficiency as well, the pump may not be performing up to the mark.

Another factor to look out for is how the pump has performed over the years. If it has had multiple breakdowns which has resulted in costly downtime, that makes another reason for you to consider replacement.

The environmental angle

Environmentally, it is always desirable that you prolong the lifespan of your equipment as much as possible and avoid frequent replacement. The latter causes unnecessary emissions and wastage of precious resources. However, if the outdated equipment has poor energy efficiency, it can be a heavy burden on not just the business but the environment as well. The eco-conscious pump owner is thus required to walk the tightrope between these two alternatives.

The repair vs. replace dillemma is one of the most confounding business decisions that any pump owner has to make. If you’re confused about what course of action to take on pump breakdown, let us help you navigate this uncertain territory. Call VEMC, the top-notch Kirloskar authorised dealer, on 022 43436655 or email us at marketing@vemc.co.in.

Importance of Conducting Pump Performance Testing

by vemcoblogs - December 6, 2023December 18, 2023

Pumps are expensive pieces of equipment, and to keep them going, continuous monitoring is important. With time, there will inevitably be wear and tear, which will cause deviations in performance. In other words, your pumps will gradually lose capacity and efficiency over time.

VEMC is one of the leading Kirloskar pump dealers based out of Mumbai, and in this blog, we tell you why regular and frequent performance testing is important.

Establishes mechanical integrity

Performance testing enables you to verify the design and establish its mechanical integrity. It helps prove compliance with industry standards and regulations. A mechanical run demonstrates that a pump runs without causing any mechanical issues such as leakage, high temperature, or vibrations.

Detection of issues

Performance testing is carried out under a range of different conditions. This essentially demonstrates the uniform performance of the pump in both hot and freezing temperatures without developing any faults or defects. A bearing temperature test is important to find out the levels of temperature at which pumps perform well. Temperature is measured before the start of the performance test and the minimal allowable rise of temperature above ambient levels is 70 degrees F. Likewise, as vibration levels increase, pumps may become more susceptible to leakages in gaskets, seals, etc. Performance testing ensures none of this takes place.

Finding operational problems

Performance testing can also be an opportunity to find out if a pump has any operational issues. These include misalignment or excessive vibration. These issues, if left unresolved, could cause serious and long-term damage to the pump, thus having an impact on its lifespan. Get in touch with any Kirloskar pump dealer to find out how to get these issues resolved.

Testing energy efficiency

A very important aspect of operating a pump is the level of energy it consumes. This is important as energy prices are soaring and any waste or increased consumption can raise costs significantly. Statistical reports that are received after performance testing demonstrate the level of energy efficiency of a pump.

Compliance testing

Your pump must comply with industry standards as well as government regulations. They need to comply with several standards, such as Hydraulic Institute (HI) vertical pump tests and ANSI/HI 2.6-1994. Non-compliance with any of these standards could attract severe penalties.

Testing the pump’s performance

Finally, and most importantly, the role of performance testing is to find out whether the pump is providing the performance that it promises. For this, the NPSH test is performed using two methods –– vacuum suppression and suction valve throttling.

Pumps are expensive assets that you wish to make the most of for an extended period. This makes it very important that you keep a regular eye on how it is performing. For more information on performance testing, feel free to get in touch with VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading and most reputed Kirloskar pump dealers in Mumbai.

Here are Four Reasons why Choosing VEMC as your Pump Supplier is a Good Choice

by vemcoblogs - November 29, 2023November 29, 2023

When it comes to industrial water pump dealers in Mumbai, VEMC is one name that stands out. This is thanks to our years and years of rich experience in dealing with clients across industries. But experience aside, VEMC has also been flexible enough to reinvent itself and meet new challenges effectively. The best part however, is its ability to understand clients’ needs and establish long-term trustworthy business relationships with them.

We Give You Four Strong Reasons That Should Make Vemc Your Pump Supplier Of Choice.

Years of experience

VEMC has humble origins. It was established in the year 1948 in Mumbai, with a vision to offer reliable and endearing electromechanical solutions. During the 1950s it joined hands with Kirloskar Brothers Ltd. for selling Peter fielding engines. As of date, it has gathered over 70 years of experience in electromechanical engineering products, allied equipment, and services. VEMC’s clients include hotels, universities, hospitals and municipalities. Over the years, it has trained its human resources and created a robust talent pool to meet the challenges of the dynamic technology landscape and provide the highest quality of service. Today, the company has evolved from being a pump dealership to a full-fledged solutions provider.

Gets you the right pump for the job

VEMC believes in forming strong bonds with its clients and understanding their business thoroughly. Whether it is for dewatering the streets or displacing water from a construction site, VEMC has a solution for every challenge. This availability of vast options coupled with its rich experience in pumping makes VEMC the most obvious choice for getting you the right pump for your needs every single time.

Clients can count on VEMCs service

As mentioned already, VEMC has seamlessly evolved itself from a pump dealership to a full-fledged service provider of choice. Their service begins as soon as a client gets in touch with them for a pumping solution. What follows is a fully planned and executed end-to-end project management service that installs the pumps and gets them running. Besides, VEMC also provides repair, restoration, and maintenance services anywhere across India. This makes the company the most reliable partner in the client’s fluid management journey. VEMC also offers energy audit services for pumps that help minimize energy wastage and improve clients’ operational efficiency.

Your success is our number 1 goal

Finally, VEMC believes in business partnership rather than salesmanship. Our business approach is the most crucial strategic decision for us. Our goal is not just to sell more pumps to clients, but helping them meet their business goals and partner with them along their journey. This unique approach of doing business makes VEMC stand out as one of the leading industrial water pump suppliers in Mumbai.
If you are looking for industrial water pumps in Mumbai, feel free to give us a call on 022 43436655 or email us at marketing@vemc.co.in. We are the leading Kirloskar pump dealers and take pride in being the best pump service providers out there.

How do you Address Pump Cavitation

by vemcoblogs - November 29, 2023November 29, 2023

To put it simply, cavitation is the creation and collapse of bubbles in a liquid flowing inside a pump. Bubbles are created due to the drop in pressure in the pump or the supply lines. This can create loud, gravelly noises inside the system. Cavitation is a serious problem for pumps as it can cause corrosion of internal components like motors, seals, and impellers. We at VEMC are the leading industrial pump suppliers in Mumbai, and in this blog, we tell you how to address pump cavitation.

Causes of pump cavitation

The most common cause of pump cavitation is piping. Either the inlet pipe from the source of water is too short or too long causing pressure variations.
The use of equipment like strainers or valves can also cause pump cavitation by blocking the free water supply into the pump.
If the water supply is coming from a tank, less reserve liquid can cause a drop in pressure which in turn causes cavitation.

Signs and symptoms

Users will usually complain of a loud sound inside the system, somewhat like gravel or coffee beans passing through.
If your pump is producing lower pressure levels, it could also indicate cavitation.
Cavitation can also cause unexpected vibrations not accounted for by the equipment used or liquid being pumped.
Cavitation has a severe impact on your pump impeller. Any pieces or eroded parts of an impeller inside the pump system indicate cavitation.
Erratic power consumption can indicate cavitation. This happens because bubbles form around the impeller or the impeller itself has begun to fail due to which the pump needs to draw more electricity to move the liquid.

Negative impact of cavitation

When water bubbles form and explode inside the pump, these release latent heat of condensation. The pressure jet created due to this hits the nearby solid surface causing damage to it. While one or a few instances may not cause any significant impact over time the pump can get seriously damaged due to persistent cavitation. Since cavitation takes place when water enters the pump, the first component that bubbles impact is the impeller.

Preventive measures

So here are some ways to troubleshoot your pump cavitation on your own:

Pump cavitation is usually caused by a drop or imbalance of pressure in the pump. This can be a result of clogs on the suction or discharge side. Make sure you check the filters and strainers for any blockage.
Make sure your pump is operating at its best efficiency levels by using a pressure gauge or a flowmeter.
Reconfigure your pipe designs. Pipe designs with inverted U’s on the suction side can trap air. Likewise, pipe designs with a 90 degree right before the pump can cause turbulence inside the pump. Both can cause cavitation.

To know more about cavitation and ways to prevent it, feel free to give us a call at 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading Kirloskar pumps distributors based in Mumbai having more than 70 years of pumping experience.

Gain a Better Understanding of KBL’s Hydropneumatics Pressure Boosting System – HYPN

by vemcoblogs - November 29, 2023November 29, 2023

The Hydropneumatic Pressure Boosting System or HYPN is KBL’s path-breaking innovation in the field of pumping. It is an intelligent water supply system that enables you to adjust the flow on the basis of demand. VEMC is one of the leading pump and electric control panel manufacturers in Mumbai, and in this blog, we tell you all about KBL’s HYPN system.

What is HYPN?

The HYPN is a system that brings together a range of devices and equipment such as pumps, motors, control panels, tanks, pipes and accessories to orchestrate fluid handling. As per need, a number of pumps such as inline, end suction, split case pumps and sump pumps are used in tandem in the HYPN system. It curbs the usage of energy and maintenance costs by controlling the supply of the liquid on the basis of demand. Users can also monitor and control the water supply on their smartphones or laptops through KBL remote monitoring system.

Key features of HYPN

HYPN system offers some of the most outstanding features that are rapidly transforming the pumpin industry and bringing it in line with latest business and environmental needs.

HYPN systems operate in accordance with the water demand. This means it is a self-adjusting system that only pumps water as per demand.
When no pumps are in use, the HYPN automatically turns them off. This smart feature helps users save energy units and also reduces the carbon footprint of the facility.
HYPN system maintains the system pressure all the time and avoids fluctuations.
With HYPN, users can remotely access their fluid handling system through a desktop or smartphone-based dashboard. Thus, without being physically present at the site, the users can control and monitor the entire system with ease.
HYPN is a smart pumping system that has demonstrated higher efficiency levels, lower maintenance costs and longer equipment lifespan.

How HYPN system is different

As any electrical panel manufacturer in Mumbai will tell you, conventional fluid handling systems have no way to adjust the pumps to the demand. They require manual intervention every step of the way. When used in high-rise buildings, their biggest drawback is the drop of pressure as soon as the demand for water increases and vice versa. In contrast, HYPN uses a combination of fixed-speed and variable-speed pumps which helps maintain the desired pressure based on demand.

On the basis of flow, there are 3 configurations of HYPN systems:

FX constant speed system: This only has constant speed pumps and is used in buildings with very little variation in pressure demand such as residential buildings and bungalows.
MX cascade system: This is a cost-effective medium-sized system ideal for moderate flow variations such as industrial and commercial applications.
EX all pump VFD system: This is a large-sized system ideal for dynamic flow variations in townships, hospitals, airports, malls, and metro stations.

For more information on HYPN systems, feel free to call us on 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are the leading control panel manufacturers in Mumbai.

Why ELGI’s Air Alert is a Game-Changer for Air Compressor Users

by vemcoblogs - November 29, 2023November 29, 2023

Air compressors produce compressed air that provides energy to power various devices or machines in industries. Due to the enormous amount of energy they produce, air compressors find application in a variety of industries and operations. Air compressors are useful tools with hefty investment and owners naturally want them to last long. With ELGi’s Air~Alert system in place, owners can monitor the various parameters of their compressors regularly, provide recommendations, and avoid downtime. We are the leading ELGi air compressor dealers in Mumbai and in this blog we tell you why ELGi’s Air~Alert is a game-changer for air compressor users.

Why have Air Alert systems

Air~Alert systems basically gather information on all parameters from the air compressor. This information is later used for in-depth analysis and improvement. The intelligent insights that the gathered data provides helps users plan and schedule maintenance and enhance the efficiency of their air compressor.

How Air~Alert works

The air compressor operational and performance data is acquired from the compressor controller, encrypted and sent to secure servers. The data is then processed using smart algorithms to come up with predictions, actionable alerts, reports, and trends. These are sent to the user’s dashboard and as text messages.

3 modules are involved in this entire process: Data collection & storage, failure prediction and detection, and alerts & reports. In the first module, data is gathered, stored, and organized. The second module predicts if the compressor will fail in the future. In the third module, alerts and reports are turned into actionable insights.

User benefits

ELGi Air~Alert system is a perfect fit for Industry 4.0. It is powered by technologies like AI and IoT which ensure the insights are timely, accurate, and actionable. It has some outstanding benefits for users:

1. With Air~Alert, users are kept informed about critical information that helps maintain the health of the compressor. For instance, it tells the users what the optimum pressure band for a particular task is. Likewise, it helps the users in leak detection which reduces the wastage of electricity.

2. Various industries have successfully tested the Air~Alert system. In a pipe company, Air~Alert contributed about 40% savings to the company. In the textile industry, it helps identify choked filters by detecting abnormal pressure readings.

3. Air~Alert notifies users ahead of time about upcoming service and maintenance schedules. This reduces the possibilities of breakdown. It can also forecast potential faults and failures in advance minimizing downtime and unplanned repair costs.

4. The Air~Alert system provides 24/7 monitoring of parameters such as usage, discharge pressure, oil temperature, total running hours, VFD speed, etc. The live data is streamed to users’ PCs, laptops, or smartphones and can be accessed from anywhere through a user-friendly dashboard.

For more information on the ELGi Air~Alert system, get in touch with VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading ELGi air compressor dealers in Mumbai. Whether you’re looking for ELGi reciprocating compressor or a screw compressor, we have you covered.

The Top 5 Reasons Why Modern Markets Demand Energy-Efficient Pumps and Valves

by vemcoblogs - November 29, 2023November 29, 2023

Some of the biggest business concerns in modern times are costs of energy, environment, compliance, etc. Just like competitors, these factors constantly act upon your business and shape your strategy. VEMC is one of the leading water pump dealers based in Mumbai.

Top Five Reasons Why Modern Markets Demand Energy Efficient Pumps And Valves

1. Cost reduction

Due to rapid economic growth leading to a rise in consumption, there is growing pressure on our conventional sources of energy. The demand pressures are thus causing a significant rise in energy costs per unit. However, energy-efficient pumps and valves can help reduce energy bills significantly by reducing over-consumption and wastage.

2. Sustainability

Climate change has become the single greatest danger to humanity globally. Even a marginal increase in global temperatures has the potential to wreak havoc through natural disasters such as storms, floods, and landslides. To keep a check on carbon emissions, the least businesses can do is reduce the demand-side pressure on conventional sources of energy especially fossils such as coal. As your Kirloskar water pump dealer will tell you, energy-efficient pumps and valves can be a great step in this direction. By reducing energy consumption, these pumps and valves can lower our carbon footprint and contribute to a more sustainable future.

3. Compliance

Climate change is also shaping the legislative landscape across national boundaries. Governments and authorities are becoming increasingly proactive in checking pollution levels and waste of energy. Businesses are expected to comply with these legislations and regulations. Flouting these can make them liable to hefty fines, reprimands, and penalties from regulators. This makes it all the more important for businesses to use energy-efficient pumps, valves, and other equipment.

Apart from all the energy and environment-related benefits, one simple and straightforward advantage of energy-efficient pumps is optimum performance. With limited intake of energy, these pumps can provide the highest levels of productivity in terms of flow, pressure, and overall fluid handling. More efficient pumps and valves can in short enable businesses to accomplish tasks and meet business goals at significantly lower costs.

4. Eliminating losses

Control valves or bypass loops cannot be possibly used everywhere in the fluid network. These in fact are indicative of unbalanced processes or oversized pumps. As your Kirloskar pump authorised dealer will explain, pumps and valves which are innately able to control fluid flow can also help eliminate losses due to wastage of energy.
If you are looking for the best-in-class pumps and valves for your business facility, feel free to reach out to VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are the leading Kirloskar pumps distributors based in Mumbai, and deal in a wide array of pumps, valves, and other electromechanical equipment. We also offer repair, maintenance, and pump energy audit services which help our clients maintain the highest levels of operational efficiency.

7 Critical Factors Affecting the Efficiency of a Solar Plant

by vemcoblogs - November 27, 2023November 27, 2023

The efficiency of a solar plant is the output it generates relative to the space it occupies. Usually, solar power plants have an efficiency of 17 to 23%. But this can be stretched if you’re mindful of the workings of your panel. VEMC is the leading solar power company based in Mumbai.

7 critical factors that impact the efficiency of your solar plant

1. Solar panel quality

For starters, the quality of your solar panel and the kind of material used in your solar panels has a significant impact on its efficiency. Monocrystalline panels, for instance, have the highest efficiency of about 23%. These panels are also useful in case of limited space on the roof. On the other hand, thin-film solar panels offer the least efficiency.

2. Orientation of your solar panels

Ideally, the roof on which a solar panel is mounted should be south-facing and the slant should be between 30 and 40 degrees. This exposes the solar panels to the sun maximally. However, this may not always be possible and the installer must find the best possible placement of the system on your roof.

3. Shading

Shade from nearby trees or buildings blocks sunlight and reduces the efficiency of your solar panel by upto half. Make sure the system is installed at a location where there is no or minimum possible shade. In case of tall trees, the branches can be pruned and cut to prevent them from obstructing the sunlight.

4. Dust, dirt, and contaminants

In places where it doesn’t rain frequently, make sure you clean the dust and dirt regularly. Contaminants can block the sunlight from falling on your solar panel and affect its efficiency. Likewise, in winters, snow accumulated on the solar panel will also obstruct the sunlight. Regular maintenance and cleaning of the panels is necessary to ensure highest levels of efficiency.

5. Efficiency of the accessories

Accessories like inverters, wires and cables also affect the efficiency of the system. For example, connector wires that offer too much resistance to the current will impact the output. Make sure you always use genuine and high-quality accessories like inverters.

6. Weather and climate

Solar panels function optimally within a certain temperature range. Extreme weather conditions can impact their efficiency and reduce the output. While snow and blizzard physically cover the solar panels, extreme heat can damage them and reduce the output. But as long as it doesn’t cover the panels, snow can improve the overall efficiency due to its high irradiance.

7. Maintenance and monitoring

Lastly, any solar system needs high maintenance and monitoring. You must regularly inspect the connector wires for any breakages. Make sure the site is free of rodents which may damage the wiring. Monitor the flow of current regularly and call your solar panel consultants and installers in case of significant fluctuations.
For more on how you can get the maximum out of your solar panels, call VEMC on 022 43436655 or email us at marketing@vemc.co.in. We are the leading solar panel installation company in Mumbai and also offer best-in-class solar energy consulting services.

Six Focus Areas That Are At The Heart of VEMC

by vemcoblogs - November 27, 2023November 27, 2023

Vijay Engineering & Machine Company or VEMC has become the gold standard of quality in electromechanical engineering products, allied equipment, and services. This is due to its rich experience of 70 years in the industry. Today, it has become the top-notch Kirloskar dealer in Mumbai, and has a strong and diverse base of clientele.

Here are six main focus areas at the heart of the company that have established its position in the industry:

1. Fluid-handling know-how

For starters, VEMC is the most trusted name when it comes to fluid handling. It deals in an unparalleled range of motors and pumps suited for various industries and business operations. VEMC also deals in automated fire sprinklers for safer residential and commercial buildings. Whether it is draining flood water in a monsoon-prone city like Mumbai, or pumping water out of basements from an under-construction mall, VEMC’s expertise in fluid handling is exceptional.

2. Customer-centric approach

VEMC acknowledges that its customers are at the very heart of its business. It deals with B2B clients and its solutions are customized to solve real-world problems for its clients, whether in the real estate or automobile industry. With time, VEMC has evolved itself into a company selling not just electromechanical appliances, but full-fledged solutions to business problems. It has therefore emerged as the favoured consultant in the field of solar energy, fluid handling, and air compression.

3. Technology

VEMC is a company that stays ahead of the learning curve by proactively incorporating advanced technology into its offerings. Whether in the field of solar energy or pumping, VEMC never shies away from putting the latest technology to use. Technology such as AI, predictive analytics, and IoT are some of the examples that have lately been propelling its solutions to the highest standards across industries.

4. Sustainability

VEMC understands that climate change is a real threat to the environment. The only way forward to do business therefore is by keeping in mind the sustainability of operations. Whether it is solar energy or energy-efficient pumps, sustainability is another key value at the very heart of VEMC’s business offerings.

5. Quality

The company’s products use the highest standards of material. They comply with the strongest quality standards and tests globally due to which they last longer, require very little maintenance, and have a negligible number of breakdowns.

6. Service

VEMC has evolved from merely dealing in electromechanical equipment to providing end-to-end project management services. The company also offers repair and maintenance services to its clients by giving them an opportunity to enter into Annual Maintenance Contracts (AMCs). This helps clients maintain their equipment at the highest levels of efficiency, reducing energy consumption, avoiding sudden and unforeseen breakdowns, and prolonging their lifespan.
A top-notch Kirloskar authorised dealer, VEMC has emerged as one of the most favoured names in the field of electromechanical equipment, solar energy and air compressors. For more information, get in touch with us by calling us on 022 43436655 or emailing us at marketing@vemc.co.in.

8 Critical Factors to Consider While Choosing an MCC Panel

by vemcoblogs - November 1, 2023November 1, 2023

Motor Control Centre Panels or MCC Panels automate the use of your motors and ensure you get the best possible performance and efficiency from them. However, when you’re out to procure these panels, there are some critical factors you must keep in mind. VEMC is a leading MCC panel manufacturer based in Mumbai.

We tell you all you need to know before choosing an MCC pane

1. Quality and reliability

The first factor you must consider while choosing an MCC panel is whether it meets your standards. For this, you can look for quality standard certificates like ISO 9001:2015 or ingress protection level certificates. Also, look for the standard of material used in the manufacturing of the panels.

2. Type of panels

A number of panel types are available such as standard MCC panels with remote operation, dual starter panels, VFD control panels, etc. Research the features of each, be well-versed with all their pros and cons, and choose according to your requirements.

3. Customization

Another critical factor to consider is whether your control panel can be adjusted and suited to your needs. Check whether special features can be incorporated into the design of the control panel that can support your operations better. Prepare a detailed Request for Proposal (RFP) on the basis of your requirements and send it to manufacturers.

4. Cost and value

You can compare MCC panels from a number of control panel manufacturers in Mumbai on the basis of prices. However, desist from choosing on the basis of price alone. Consider the value in terms of quality, durability and features that the control panels bring to the table against the price quoted.

5. Manufacturer experience and expertise

You can easily find a number of electrical panel manufacturers in Mumbai. However, before making your decision, check whether the manufacturer has adequate experience and expertise in designing and manufacturing the MCC panels suited to your needs.

6. References and reviews

Look for references from the manufacturers’ existing clients. You can also find a wealth of information by going through the internet, online forums, and social media to check the reviews and testimonials left by past customers. You may even request the manufacturer for client site visits and inspections for better assessment.

7. Technical support

Ask around to confirm if the supplier provides good after-sale service, technical support and troubleshooting. Check whether the supplier is responsive enough in case of emergencies like a sudden breakdown. Also, find out whether they are good at providing maintenance services for the equipment. Choose the right electrical control manufacturer in Mumbai, not only on the basis of their product but also their after-sale service delivery.

8. Terms and conditions

Once you have chosen the supplier, negotiate all the relevant terms and conditions of the project with them. Much of this will require thoroughly listing down and communicating your expectations to the supplier.
If you are buying an MCC panel, making an informed choice is necessary. In case you need further guidance, you can get in touch with us by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are one of the best MCC panel manufacturers based in Mumbai.

IoT: The Next Big Game Changer in the Pump Industry

by vemcoblogs - October 31, 2023October 31, 2023

IoT: Pump Industry's Game Changer — **Kirloskar pump dealer**

The Internet of Things or IoT is a revolutionary new technology that is driving change across industries. Whether it is healthcare or manufacturing, automation with IoT is setting the tone for a new transformation.

IoT is simply when devices automatically connect with each other, stream live data, and respond to the data without any form of human intervention. The enormous amount of data generated, conveyed, and stored in the process can be analyzed to unearth patterns for better decision-making.

IoT has also begun to impact the pump industry with a number of remote monitoring technologies coming into play. VEMC is a leading Kirloskar pump dealer.

We tell you how IoT is becoming a game-changer in the pump industry

Remote pump monitoring and operation

Kirloskar pump dealers are often flooded by frequent questions about pump automation from their industrial clients. In 2016, Kirloskar launched the first-of-its-kind hardware and software solution to monitor and operate pumps remotely. This solution, known as KirloSmart, is the prime example of IoT in the pumping industry. With KirloSmart, a pump is enabled to continuously stream data to KBL’s web-based portal and smartphone app from where the user can access it with ease. Both have an exceptionally simple, interactive, and intuitive UI/UX.

KirloSmart receives data on a range of parameters such as pump vibration, voltage, flow, speed, etc. This can give a fair idea about the normal operation of the pump and also alert the user in case of any deviation. Naturally, it acts as an early warning system for scheduling pump inspections, troubleshooting, or preventative maintenance. It can also alert the user if the pump is consuming too much energy.

Through its alerts, KirloSmart can help users enhance the lifespan of the pump, reduce sudden breakdowns and downtime, and keep operations at peak efficiency.

Data security

A number of users these days are wary of data breaches in their networks. However, as any Kirloskar pump distributor will explain, KirloSmart ensures utmost data security as its cloud services are SOC (System and Organisation Controls) compliant.

Energy savings and operational efficiency

Energy costs are fast rising in India and across the world. The clamour to save energy is further sharpened due to the ongoing debate around the environment, climate change, and sustainability.

The discussion around energy is echoing in the pump industry as well. It is estimated that around 75% of pump systems in India are oversized, and electricity costs account for over 40% of the Total Cost of Ownership (TCO) of the pump.

In this context, IoT-based solutions like KirloSmart can play a huge role in keeping track of energy consumption and streamlining operations, inspections and maintenance to reduce wastage.
Due to its sparkling success, IoT-based KirloSmart is the leading topic of discussion with clients for any Kirloskar water pump dealer. If you wish to know more about how IoT is transforming the pumping industry, feel free to call VEMC on 022 43436655 or email us at marketing@vemc.co.in. We are the leading Kirloskar authorized dealer based in Mumbai.

Financial Benefits of Installing Solar Plants for Industries

by vemcoblogs - October 31, 2023October 31, 2023

Industries across the economy are increasingly looking for energy alternatives. This is because of rising energy costs and increasing environmental concerns. Solar energy has emerged as one of the favorite sources of energy on many accounts. Solar energy is safe, inexpensive, abundant, and low-cost. Between 2023 and 2028, solar energy is expected to grow at a CAGR of 3.71%. VEMC is the solar epc based in Mumbai.

We take you through the financial benefits of solar plants for industries

Lower cost of energy

Being completely dependent on the electricity grid may subject businesses to electricity cost fluctuations and sudden spikes. In such situations, solar plants can provide a price buffer to businesses, thus keeping their operational costs under check. Having a solar plant makes a business self-sufficient and reduces its dependence on the commercial power grid. Even partial self-sufficiency can slash bills significantly.

Excellent ROI

Solar power plants are an excellent investment. On average, the entire investment is recovered within five years. Solar panels have a considerably long life span of 25-30 years. But most importantly, investing in solar power systems means benefitting from fixed utility rates for decades.

Lower overhead costs

Overheads such as supplies, utilities, and operational materials add up to a huge amount. With solar energy, businesses can significantly reduce these costs and improve their bottom line.

Government and tax incentives

As solar energy has gained traction across the world, governments are promoting their installation through various financial incentives, subsidies, and tax benefits. Businesses in India can benefit from schemes wherein the government contributes some amount to install the plant. Besides, they can also claim accelerated depreciation on solar power systems which can reduce their tax liability significantly.

Net metering

With an on-grid solar system in place, in case a business is generating more energy than it is consuming, it can actually export it to the grid. The amount exported will then be offset against the electricity consumed, thus reducing the electricity bill from the grid significantly.

Sustainability

Energy costs can skyrocket in the coming days as environment-related taxes are levied. With concepts such as Carbon Tax and Polluter Pays Principle over the horizon, sustainable operations have to be ensured. Only those businesses that are sustainable will be able to escape the scourge of such taxes due to lesser pollution or carbon emissions. Thus being a sustainable business can translate to significant financial benefits.

Improved reputation

Installing solar power systems can improve the reputation of a business, especially among the environment-sensitive public. Although indirectly, this could significantly boost the company’s image and entail greater revenue.

If you want to know more about how solar power systems can benefit your business, feel free to get in touch by calling 022 43436655 or emailing us at marketing@vemc.co.in. VEMC is the leading solar power company based in Mumbai and deals in end-to-end installation and maintenance of solar rooftop systems. It is the best solar company when it comes to solar consulting and offering unique solutions for your business needs.

How Using Non-Genuine Spares Is Impacting the Health of the Air Compressor

by vemcoblogs - October 30, 2023October 30, 2023

Air compressors at some point will need the replacement of some parts to make them run efficiently. Using non-genuine spares may seem like a low-priced quick fix. But in reality, these could end up costing much more in terms of health, efficiency, productivity, and life-span of the compressor. As air compressor dealers in Mumbai will tell you, using original spare parts will make you more relaxed against such issues. VEMC is the leading ELGi compressor dealer in Mumbai.

We tell you how using non-genuine spares is impacting the health of your air compressor.

Effects of using non-genuine spares

Lower performance and durability: Genuine spares are designed as per the specifications of the air compressor. This reduces the risks of failure and a drop in productivity. However, a non-genuine spare will reduce not just performance but also the lifespan or durability due to the high likelihood of incompatibility.
Safety issues for users: Every compressor dealer will warn you of the safety issues that non-genuine spares could create. These could also lead to poorer compliance with environmental and occupational security. Fire hazards and risks to user health are huge possibilities as well.
Poor efficiency: While non-genuine spaes may come at much lower prices, they in the long run could cost much more due to suboptimal efficiency levels. Besides more downtime, interruptions in production and the need for frequent repairs could cost your business further. All of this ends up making non-genuine spares a rather costly deal.
Lower quality standards: Reliability is the most important feature of any equipment. However, spares with dubious quality standards could affect your air compressor’s overall health, and reduce its reliability. Original spares on the other hand go through stringent endurance tests and quality inspections.
Warranty: Using non-genuine parts in your compressor could turn the warranty and insurance of your equipment void. This could significantly increase your repair costs in case of a breakdown.

Genuine vs Non-Genuine parts

As any compressor dealer in Mumbai will explain, there is a lot of difference between the performance of genuine and non-genuine spares. Air filters, for instance, are necessary to keep dust and dirt out. Non-genuine air filters could cause contamination of pressurised air which can be especially problematic in sensitive operations like food processing and pharmaceuticals. Likewise, non-genuine line filter cartridges can reduce efficiency, cause a pressure drop, and raise the energy consumption of the compressor.

Why you must avoid counterfeit spares

To summarise, there are quite a few reasons for you to avoid counterfeit spares for your air compressor.

Protecting your investment in air compressors by using only genuine spares
Keeping your costs of operation under control
Reducing downtime of your compressor
Ensuring longer lifespan and reliability
Lowering oil and energy consumption

For more information on spare parts of your air compressor, feel free to get in touch by calling us at 022 43436655 or emailing us at marketing@vemc.co.in. VEMC is the leading ELGi-authorised dealer in Mumbai.