Category: ELGI air compressor

Why My Air Compressor Is Losing Pressure?

by vemcoblogs -
What is Compressed Air Pressure Drop and How Do You Minimize It - Fluid-Aire Dynamics

Air is drawn in through the inlet valve, compressed to the necessary volume, and released through a discharge valve into a storage tank by air compressors. An electric motor typically powers the compression operation. When the system is using a much greater quantity of energy than before, pressure drops will be apparent. It is important to eliminate or reduce pressure drops wherever possible as this will improve the system’s efficiency and help reduce your maintenance costs.

You can reduce or eliminate the pressure drops in the following ways:

Examine Tubing

If your Elgi air compressor system has tubing, it is crucial to do so in order to ensure that the tubes are still airtight. Tubing issues might also be brought on by rust build-up. It’s time to replace the tubing if you notice any rust accumulation or cracks.

Improve the piping layout

Although it has been demonstrated that piping systems older than five years can leak up to 25% of their capacity, many institutions are sluggish to replace ageing machinery. The majority of institutions still employ galvanised iron, also known as “black iron,” for their Elgi compressed air pipe systems even when a more effective option is available.

Look for worn-out hoses

Air leaks could be caused by kinked or worn-out hoses. Regular hose inspections to ensure they’re in top functioning order may help you detect leaks earlier and prevent problems from getting worse. Verify that none of the hoses in your system are positioned so that they are under stress.

System connections should be taken into account. Each connecting piece needs to be accurate in size and tight. If any of your connection points are unnecessarily convoluted, it might be time to redesign your system with a more straightforward strategy in mind.

Check Regulators

The pressure regulators’ settings could be the source of the pressure drop and energy rise. You can try to reset it, but if the problem persists, it might need to be replaced.

Replace Lubricators

The lubricators on your air compressor must correspond to the system’s actual flow rate. They might need to be altered if they are not operating properly within the constraints of your system.

Filter upkeep or replacement

After leaks have been found and addressed, it’s crucial to take action to stop further breaches from developing. Leaks caused by dust, corrosion-causing moisture, and the accompanying pipe sludge reduce efficiency and raise the possibility of failure or end-product contamination. Regular system maintenance not only minimises risk but also stops new leaks from developing. The quality of compressed air is ensured, and pressure drops are avoided through routine filter changes.

VEMC is an authorized dealer of Elgi air compressors and provides end-to-end solutions for all your industrial energy requirements. Guided by more than 72 years of industry expertise, we aim to offer you specialized support in this space. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. Please feel free to contact us at +91 98199 07445, and we will be happy to assist you.

Five Benefits Of Upgrading Your Air Compressor

by vemcoblogs -
Upgrade Your Air Compressor to Save Money and Energy

Industries of today are leaning towards initiatives that can reduce carbon footprint and are generally more sustainable for long term use. But when a business considers upgrading its air compressor system, it may be daunted by the initial costs. However, the benefits of upgrading can often far outweigh these. Let’s take a look at five advantages of making the move:

High return on investment

A major benefit of upgrading your air compressor is the resulting return on investment. Most often, the return on investment of upgrading is higher than the cost. This might be in the form of energy savings and other efficiency-increasing benefits.

Significant energy savings

Another huge advantage of upgrading your air compressor is the savings on energy that it yields. On average, the costs of electricity account for a whopping 80% of total costs. An up-to-date system runs much more efficiently than a worn down one and hence, leads to a significant reduction in electricity bills. This way, the upgraded system makes up for the initial cost rapidly.

Higher uptime and reliability

Air compressors, like most other systems, require maintenance from time to time. However, while maintenance takes place, the system will experience downtime. The higher the downtime, the more the possibility of losing revenue. Systems that are upgraded as needed face less downtime. Additionally, they have lower chances of breaking down and are much more reliable for regular operations, helping you to minimize production losses.

Avail of government incentives

Most governments including India’s Bureau of Energy Efficiency, have introduced initiatives to cut down the use of energy by energy-intensive industries. Called PAT Cycle VI, the Indian government offers incentives if your business adopts equipment that consumes less energy to operate. This also serves to increase your return on investment while reaping the benefits of this act.

Better health and safety for everyone at work

Upgraded air compressor systems also improve the environmental working conditions of your site. By drastically enhancing the quality of the air at work, your employees’ health and safety will be protected. As a result, they will fall sick much less than before, which means they will probably take fewer days off from work, thus increasing their productivity.

Overall, upgrading your air compressor is a step in the right direction. Consult an expert to review the health and status of your current system. If it needs an upgrade, you will now understand why getting it is a prudent decision.

VEMC is an authorized dealer of Elgi air compressors and provides end-to-end solutions for all your industrial energy requirements. Guided by more than 72 years of industry expertise, we aim to offer you specialized support in this space. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. Please feel free to contact us at +91 98199 07445, and we will be happy to assist you.