VEMC-Blogs

Category: ELGI air compressor

How To Improve The Compressor Efficiency

by vemcoblogs -

Low-efficiency levels can seriously impact the operational costs of your business, as you will have to foot much higher energy bills, in return for some sub-optimal performance from your air compressor. As your air compressor dealers will tell you, most compressors usually have ample scope for improvement in terms of efficiency. VEMC as a top compressor dealer in Mumbai can share some insights from its vast experience.

What are the do’s and don’ts to achieve high availability with maximum efficiency?

Compressor installation:

Make sure you choose a spot that has clean dust-free air and also sufficient space for unloading, installation, and regular maintenance. The surface must be level and one that can withstand the load of the compressor. Ensure the compressor is protected from rain, sun, hot air, flammable material, and corrosive agents.

Regular check-ups of machine parameters:

Air compressors have a few critical parameters, such as capacity, pressure, temperature, etc. To ensure that the air compressor is performing at optimum levels, it is very necessary that these parameters are inspected at regular intervals. Any AMC service provider or reputed compressor dealer in Mumbai can be helpful on this front.

Proper maintenance plan:

Preventative maintenance is important to not just boost the efficiency of your Elgi compressor but also avoid breakdown costs.

  • Air leaks –– Never ignore the air leaks, no matter how insignificant they seem. Air leakage can cause serious loss of pressure and wastage of energy.
  • Change filters regularly –– Contaminants in the air such as dirt, dust, or grease, can lead to a drop in air pressure, and a rise in energy consumption. To maintain pressure levels, change your air compressor filters regularly.
  • Maintenance regimes –– Be sure that a comprehensive procedure and checklists are in place, and that your employees are trained in executing proper maintenance. Air compressor dealers and AMC service companies can guide you well on this.

Proper selection of ancillaries:

Unauthorised or generic ancillaries such as dryers, pipes, and filters, may not fit or work well with the air compressor, and instead cause damage to the system and reduce its life span. Always procure them only from an authorized Elgi compressor dealer.

Does a maintenance plan affect my compressors’ efficiency and availability?

As much as possible, follow the recommendations from your air compressor dealer. With a good maintenance plan in place, you simply don’t need to worry about parts, inventory, monitoring, and repairs. It helps you make the most of your investment and effectively manage resources. Therefore, a proper maintenance plan from a reputed AMC services company can significantly boost your compressors’ efficiency and availability.

Are there advanced ways to monitor my equipment?

You cannot possibly see what is happening on the inside of your Elgi air compressors. But parameters like temperature and pressure can tell you a great deal about its health. Any parameter going out of the acceptable range naturally indicates that the air compressor might malfunction, or at the very least, the efficiency levels are affected.

For more information on maintenance, call VEMC at 022 43436655 or email us at marketing@vemc.co.in. We are the authorized Elgi air compressor dealers, and also provide quality AMC services for your compressors. We are the leading compressor dealers in Mumbai.

Compressed Air Industry Trends to Watch in 2023

by vemcoblogs -
Compressed Air Industry Trends

As more and more companies become energy and cost-sensitive, compressed air will emerge as one of the most favored ways to power tasks in factories and homes. In this blog, we take you through some of the most significant compressed air trends that customers and air compressor dealers must watch in 2023.

Here are the trends in the compressed air industry to look out for in 2023

1. Demand for Compressed Air Equipment Remains High

Compressed air is often the 3rd or 4th most favored utility in the manufacturing industry. As per a market analysis report, the global air compressor market stood at $32.02 billion in 2020 and is expected to grow at a CAGR of 3.4% from 2021 to 2028. Although the growth was somewhat tempered by the pandemic which caused a general slowdown across sectors, the post-pandemic world is ever more focused on energy efficiency, reducing costs, and cutting CO2 emissions. With the growing standard of living especially in the Asia-Pacific region, air compressors will see plenty of demand due to the rising use of air conditioners.

2. Lead Times Remain Longer than Normal – Especially for Steel Parts

A number of factors can affect the lead times of spare parts such as demand, stockouts, shipping delays, inefficient inventory control, and unnecessary processes. An Elgi compressor with its sophisticated design is made up of a number of small and large components. 

When it comes to the spare parts of your air compressors, you might experience longer than normal lead times. This is because most industries are just reopening after the pandemic, and with a sudden spurt in demand, mills will be looking to complete orders of priority sectors ahead of manufacturers of air compressor parts. This being a classic demand-supply problem, might even affect the prices of the spare parts, causing a bit of a concern to customers as well as air compressor dealers.

3. Compressed Air Supply Chains and Prices Are Stabilising

Compressor dealers have witnessed a serious disruption in business due to the pandemic. The complex designs and assemblage of a number of parts sourced from different manufacturers could make logistics for a typical Elgi compressor dealer rather challenging. But as the pandemic ebbs away, the global economy is recovering fast, most Elgi air compressor distributors would expect the supply chains and prices to stabilize once again.

4. Industrial Internet of Things (IIoT) Applications Are Coming for Compressed Air

The Industrial Internet of Things (IIoT) will have massive implications for preventative maintenance, performance tracking, and energy efficiency. Air compressors communicating over the internet can share the condition of their parts such as belts and motors. The enormous amount of data produced as a result will be handy in designing energy-efficient and high-performing air compressors. Monitoring will become remote and convenient as parameters like flow, pressure, speed, etc. will be available on mobile devices. 

VEMC is one of the leading ELGi Air Compressor Dealers in Mumbai. For details or any queries on Elgi air compressors, feel free to contact our experts at 022 43436655 or email us at marketing@vemc.co.in. We at VEMC are way ahead of other air compressor dealers with a proven track record of excellence. As the most reliable Elgi dealer, we are committed to swift on-call service and top-class preventative maintenance.

8 Ways To Improve The Efficiency Of Your Compressed Air System

by vemcoblogs -
Improve The Efficiency Of Your Compressed Air System

A number of factors can hold back your air compressor from performing optimally and giving you the best results at lower costs. Whether it is your compressed air filter or lubrication, everything must work seamlessly in tandem, enabling you to make the most of your compressor at limited energy inputs.

Here are 8 ways in which you can boost the efficiency of your Elgi air compressors and ensure they work for you.

Understand Lubrication

Like all other equipment in your facility, an air compressor consists of moving parts. To avoid wear and tear on these parts while they’re in action, lubrication is a must! However, both over and under-lubrication can create problems. Also, the quality of the lubricant must be chosen carefully to avoid damage to the machine. This is all the more important if you’re using your compressor in a sensitive line of work such as food processing or confectionery, as it can poison the consumables. Each system requires a specific type or level of lubrication and the safest way out is to go through the user manual and follow the instructions.

Know how Particulates Impact your System

Particulates can enter your Elgi compressor system, hamper its performance or even cause damage to the parts. All of this depends upon the atmosphere where an air compressor is being used and accordingly necessitates the use of a good quality compressed air filter, such as an Elgi air filter.

Prevent Compressor Contamination

Both moisture and particulate matter can be a source of contamination for air compressors. This can cause poor air quality of air being forced out from the compressor or damage to the internal parts of the compressor itself. To avoid this, regular inspection, the use of air dryers, or the right air filter for the compressor, is important.

Cooler Building Temperatures

Both increases and decreases in temperatures can cause the performance of an air compressor to plummet. This can be combated by regulating the temperature of your building using air conditioning, central heating, or natural ventilation.

Reusing the Energy you Create

Sustainable use of air compressors can be ensured by avoiding wastage and making the most of the energy released. Air compressors release a lot of heat as they function. So make sure you tap this heat and utilise it well for some or the other function, in your building.

Keep your System Clean

All mechanised equipment requires regular upkeep and maintenance to ensure optimum performance. Air compressors are no exception. Inspect and replace the compressed air filter frequently and clean the inner parts regularly to keep the system in its best shape.
Whether it is replacing your compressed air filter or scheduling an audit for your compressor system, we can keep a close watch on all your maintenance parameters. We are the leading Elgi air compressor dealers in the country, and pride ourselves on having a rich industry experience of 72 years. So get in touch with VEMC –– the most reliable Elgi compressor dealer in Mumbai out there, and book an audit at 022 43436655 or email us at marketing@vemc.co.in.

When To Add An Air Dryer To Your Compressed Air System

by vemcoblogs -
Air Dryer in Compressed Air System
Air Dryer

If you own an air compressor, you must have come across lots of suggestions online or otherwise, of adding an air dryer to it. This is because moisture in compressed air can be quite harmful to your machinery and some moisture-sensitive business operations as well. The degree of harm of course varies from one business operation to another. It can cause moulds or rust to develop over the metallic parts of your equipment (including the air compressor itself) and significantly reduce their working life and also affect their performance. Well, this is where an air dryer comes in!

An air dryer effectively saps the moisture from the compressed air, helps you prolong the life of your machinery, and also performs the tasks at hand perfectly well. In this blog, we take you through all that you need to know about air dryers in your compressed air system. 

What type of air dryer do you need?

Your choice of an air dryer for your compressor depends largely on the function you want it to perform and also your geographic location. Your Elgi compressor dealer in Mumbai will typically take you through the two types of air dryers that use these mechanisms: 

  • Desiccant air dryers: These are best suited for typically cold climes where the risks of freezing are quite high. These air dryers use desiccants such as silica gel or activated alumina which suck the moisture from the air as it passes through the compressor system. These can also be put to effective use in cold storage of pharmaceutical or food processing companies.
  • Refrigerated air dryers: In this type of air dryer, a refrigerant chills the air down to sub-zero temperatures. This freezes any moisture present in the air which is then removed before rewarming the air and pushing it through the piping to finally use it for the operation.

Selecting the right air dryer for your application

Moisture can cause serious damage to your equipment and in fact your air compressor system. But besides that, some business or industrial operations may require absolutely moisture-free operation and atmosphere. According to one estimate, moisture-related damages lead to the discarding of approximately 10% of all containerized goods. For instance, moisture can be a cause of serious losses in confectioneries, dry fruit, or wafer packaging operations. If you’re using a compressor in such facilities, therefore, you must ensure the complete removal of moisture from the compressed air.  Most air compressor dealers will recommend an Elgi air dryer –– a fantastic product that can come to your rescue when it comes to getting rid of unwanted moisture in your compressed air.
Make sure you’re purchasing an Elgi compressor or Elgi air dryer, only from authorised Elgi air compressor dealers who have both the product and the technical expertise for servicing it. VEMC is one highly acclaimed Elgi dealer that deals in both Elgi air dryers as well as Elgi air compressors and has a rich industry experience of over 72 years. If you need help finding the right compressed air dryer for your requirement, feel free to speak to our experts at 022 43436655 or email us at marketing@vemc.co.in.

Industrial Air Compressor Preventative Maintenance

by vemcoblogs -
Air Compressor Maintenance

Maintenance of equipment is necessary to ensure longevity and energy efficiency. This applies to air compressors that are used daily in an industrial setting. In this blog, we take you through some of the pressing issues with regard to the preventative maintenance of your industrial compressors.

Difference between preventative and standard air compressor maintenance

In an industrial setting, it is necessary to have an inspection regime in place to make sure your compressor and its allied equipment are functioning at the optimum level. This set of checklists or procedures is known as standard maintenance. 

Preventative maintenance on the other hand is all about finding and arresting mechanical issues before they spread and cause costly downtime. The schedule of preventative maintenance varies from component to component. While some may require daily inspections, others can be checked once or twice a year.

Benefits of preventative maintenance for industrial air compressors

  1. Avoids downtime: Downtime for any production facility can be costly for business and with preventative maintenance, this can be avoided to a great extent.
  2. Saves costs: Sudden breakdown of systems can cost more as compared to regular preventive checks.
  3. Ensures energy efficiency: Preventative maintenance brings to the surface any gaps or issues behind the sub-optimal level performance of the air compressor.
  4. Increases longevity: With regular check-ups, fine-tuning, and cleanups, an air compressor system can be kept in good health. This helps avoid fatal faults or wear and tear in the system and increases its life span.

Recommended preventative maintenance checks

  1. Oil filter: Oil must not be allowed to leave with the compressed air as it can corrupt the surface if the compressor is being used for spray painting. Oil filters must be checked weekly and replaced after every 4000-8000 hours of use. 
  1. Lubrication: Change the lubricant every 3 to 6 months to ensure the health of the compressor. Non-lubricated surfaces of the system could cause serious corrosion of moving parts.
  2. Air filter: Check, clean, and replace the air filter regularly. You do not want unclean air or air laden with particulates to come out of the compressor and hit a surface being spray-painted or cleaned with the compressor.
  3. Motor bearings: Make sure the bearings are sufficiently lubricated. Carry out regular inspections and check the bearings after every 4000 hours. Lack of lubrication can cause the bearings to get stuck in place.
  4. Intake vents: The air entering the vents can become dirty if the intake vents are lined with dirt, dust, and grime. The same air will then be released in compressed form.
  5. Belts: Belts must remain firm to ensure the proper functioning of the pulleys and connected parts. Replace the belts before they lose their tension or break down in the middle of a task.

Which maintenance checks should a technician perform

While some maintenance tasks can be performed in-house by your own team, for others, it is best you consult the compressor technicians. Some of these situations are

  • Replacement of motor
  • Relocation of heavy compressors
  • Safety shutdown instructions
  • In case of a mechanical breakdown

For operation and maintenance tasks of your air compressors by our skilled and qualified technicians, get in touch with us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the authorised Elgi air compressor dealer with an experience of over 72 years.

What is The Difference Between PSI and CFM in an Air Compressor?

by vemcoblogs -

If you’re looking for the right air compressor for your business, and are researching on the specifications of the product, you must have come across acronyms like PSI and CFM. These are necessary to tell you which size of air compressors are fit for your needs. Both these parameters are performance indicators of air compressors and other air-powered equipment. The main difference between PSI and CFM is that the former measures pressure and the volume of the latter measure. In this blog, we take you through a detailed understanding of both these metrics.

What is PSI?

PSI stands for pounds per square inch. Quite clearly it measures how many pounds of air occupies a square inch area. The greater the PSI value of a compressor, the greater pressure it is exerting and hence the more powerful it is considered to be. Quite simply, an air compressor with a PSI reading of 120 would indicate that it delivers 120 pounds of pressure per square inch. On an industrial compressor, the PSI value is typically displayed within the compressor system. As a convention ‘PSI’ is written in small letters. 

What is CFM?

CFM stands for cubic feet per minute. This indicates the volume or output rate of the air compressor in terms of cubic feet of air per minute. Simply put, it indicates how much air is being moved per minute. CFM is always measured at a particular PSI and increases proportionately along with the horsepower applied. Domestic compressors typically offer a volume of around 2 CFM while large industrial compressors that usually run at 200 HP, can deliver up to 1000 CFM of airflow. 

How are pressure and flow related in an air compressor?

To run an air compressor optimally, both volume and pressure must be sufficient. The principle isn’t very different from that of a garden pipe. When you squeeze the end of the pipe with your thumb, you are in effect reducing the space and creating less room for it to flow out. This will make the water shoot out farther. In air compressors, PSI and CFM relate to each other in a similar way. 

For the purpose of mathematical calculations, the relationship of pressure with volume in a compressed system can be demonstrated by Boyle’s law which states that:

P1 x V1 = P2 x V2

(P1 and V1 represent initial pressure and volume, and P2 and V2 represent final pressure and volume.)

The risks of over-pressurisation

Many times, users may over-pressurise the air compressors to ensure enough pressure is applied for a given task. This could pile up irrecoverable costs of energy losses since an increase in PSI value invariably increases the energy consumed. It can also reduce the lifespan of your equipment as the ‘artificial demand’ (another term for over-pressurisation) can cause unnecessary wear and tear.
For any questions regarding flow rates or accurate pressure levels for your air compressor systems, feel free to get in touch with us at 022 43436655 or email us at marketing@vemc.co.in. VEMC is the authorised dealer of Elgi air compressors with a rich industry experience of over 72 years.

3 Must-Have Compressed Air System Accessories That Improve Performance

by vemcoblogs -

Have you ever observed your air compressor functioning closely? Their entire efficiency depends on receiving the right proportion of clean and dry air, at the right locations and at the right pressure. When your compressor system is not working properly, it means that at least one or two of its components are malfunctioning — perhaps a blocked filter, lack of an air dryer, or an unsuitable pressure regulator. 

It’s commonly said that your air compressor system is as powerful as its weakest component. Hence, it’s extremely important to ensure that your compressor has all the right accessories it needs to function properly. They not only help boost your energy efficiency, but also reduce frequent needs for maintenance. The ultimate benefit is the long life of your compressors. 

In this blog, we list out 3 of the most important accessories you need to keep your air compressors healthy and running: 

1. Compressed Air Regulator – Air compressors run on extensive amounts of energy, with requirements varying for different applications. So, when the energy input goes wrong, it can damage the components in the system. It also means wasted energy and ultimately, wasteful expenditure. 

Choosing the right pressure helps you zero in on the right energy requirement for your compressor. If your compressor runs at a higher pressure than is required, you may be wasting energy, while adding unnecessary pressure on the other parts such as hoses and fittings. This will lead to wear and tear and reduce the lifespan of your compressor. If a component is best suited to work at 100 psi and you operate it at 150 psi, it will not perform optimally.

Regulators help solve this problem by regulating pressure from the machine and aligning it with specific components based on different pressure requirements. 

2. High-performing Filter – Your compressor systems don’t necessarily have clean air inside them. They may contain several particles, aerosols, and vapours often found in the natural environment. 

A powerful filter can help remove contaminants from the compressed air and hence, it’s important to choose the right filter. For some applications, specialized oil-removing filters will make more sense; for others, dust and pre-filters may be apt. Before zeroing in on a filter, be sure of the requirements. 

Most choices usually boil down to coalescing filters, vapour removal filters, and dry particulate filters. 

3. Air Dryer – It’s natural for compressors to create lots of vapour while it is operating. This stagnant moisture can damage compressors and their parts. Especially in the case of metal or machinery, the presence of moisture leads to mould growth. This is not an ideal condition for any application, particularly in hospitality or healthcare. Blocked air pipes, stuck air cylinders, and rusted transmitters can also lead to increased maintenance and repair costs. 

Air dryers can help eliminate moisture before they reach the tip of the tool. Air dryers such as desiccant dryers use silica gel, activated alumina, or molecular sieves to de-vapourise air. You can choose from the desiccant and refrigerated dryers for your compressor systems. 

Getting the Right Parts

Your compressor system is heavily dependent on tools and accessories. Hence, the right tools are critical for compressors to function efficiently. Even if you are using a good air compressor, you may not get the desired performance if the quality of the parts is sub-par.

VEMC is a pioneer in the field of electromechanical engineering products, allied equipment, and services. You can order ELGi air compressors, air filters for compressors, and other accessories by calling us on +91 98199 07445. At VEMC, our technicians can guide you about the right parts, routine maintenance, and repairs, to help you get the most out of your compressor systems.

Piston Vs. Rotary Screw Air Compressors: Which One to Choose?

by vemcoblogs -

Air compressors have diverse applications for a wide range of businesses. Two of the most popular and widely used compressors are piston and rotary screw compressors.

Piston, also known as reciprocating compressors, find maximum use in the automotive service industry such as gas stations, tire stores, and general service shops, due to their price and availability. However, rotary screw compressors can be a suitable alternative as they offer better performance and require less space.

In this blog, we will understand the various points of difference between the two to help you choose the right one for your business.

Duty Cycle and Flow

Duty cycle is the time (calculated in percentage) a compressor can operate for, without getting overheated or causing wear. The allowable duty cycle for most piston compressors is 60-70%. Most piston compressors are oversized to allow space for the compressor to shut down and cool off due to the high temperatures. This may cause capacity problems during peak operating hours.

Modern rotary screw compressors, on the other hand, have in-built aftercoolers with huge surface area and robust fans to bring down the air temperature leaving the compressor.

Oil Carry-over

When pistons, cylinders, valves, and rings experience wear and tear, the quantity of air goes down. This causes more lubricating oil to seep through the piping into the usable parts. This is known as carry-over.

Piston compressors usually pass more oil than rotary screw compressors. Rotary screw compressors experience lesser oil seepage in comparison because the rotors don’t come in contact with each other and hence, don’t wear. Moreover, the compressor fluid also acts as non-wearing sealant that’s captured, filtered, cooled, and recirculated.

Energy Efficiency

For service industries that use compressors as large as 30 hp, energy efficiency becomes an essential factor to save electricity costs.

Piston compressors usually deliver 3-4 cfm per hp whereas rotary compressors deliver 4-5 cfm per hp. This shows that rotary compressors deliver more air per unit of input energy.

Maintenance

The maintenance of piston compressors is more expensive than screw compressors because the frequency of maintenance and the number of spares is significantly higher for piston compressors. However, the advantage is that any semi-skilled technician or worker will be able to perform the maintenance service.

Noise Levels and Vibration

Traditional piston compressors produce a lot of noise and vibration. As a result, they are mostly placed in separate rooms or outside. However, the immediate ecosystem directly affects a compressor. For example, a hot and humid room will increase the compressor temperature, reduce its shelf life and make it difficult to remove moisture and oil from compressed air.

Rotary compressors cause lesser noise and vibration. They also don’t need to be kept in separate rooms or sealed to the floor, offering more flexibility with their location i.e., well-ventilated areas.

For assistance with deciding on the air compressor that suits your needs the best, please contact us on +919819907445. We would be delighted to help you find the best product or service based on your exact requirements. As one of the leading ELGi air compressor dealers, VEMC provides a comprehensive array of seamless products and services to its clients. A pioneer in electromechanical engineering products, allied equipment, and services in the field, we are also ISO 9001:2015 certified.

6 Air Compressor Maintenance Tips to Avoid Breakdown

by vemcoblogs -

Air compressors of all makes and models require varying degrees of maintenance. Whatever the model or quantity of compressors you use for your operations, it’s essential to regularly inspect the parts and service them, whenever necessary. Failure to perform routine maintenance on your compressors can lead to early failure or expensive repairs.

Air Compressor Supplier Johor Bahru (JB), Rotary Screw Compressor Supply Malaysia, Air Receiver Tank Suppplies ~ JCompressor Services Sdn Bhd

Here’s a short guide on how to keep your air compressors running at full capacity:

1. Drain your air receiver tank

Use the drain and plug at the bottom of the compressor to drain the air from the compressor’s air receiver tank. Collection of air in the machine leads to the accumulation of water and moisture while the machine is running, especially during summer, when humidity is higher. The moisture gets collected in the receiver tank and if not drained regularly, it can lead to corrosion of the receiver tank and piping. An automatic and a manual bypass drain during daily inspections is ideal.

2. Inspect the hoses

Hoses are often the most vulnerable parts of compressors because they need to be strong enough to transfer air between the machine and the final point, which can put a lot of strain on them. Checking your hoses on a weekly basis is extremely important. Cold weather also affects hoses — it causes them to crack or corrode and hence leak. Routine checks are ideal for keeping the hoses clean and leak detection devices are ideal to find the leaks.

3. Alter the air filter

Air filters usually trap a lot of junk. The filters are designed to bear a heavy load, without which, a lot of impurities will accumulate and degrade the performance of the compressor. This contamination is critical for industries such as food and beverage, hospitals, and labs. Air filter inspections should be done regularly, especially in dusty conditions.

4. Clean the intake valves

The intake valves of an air compressor must be clean to function fully. When compressors are put to constant use, dust particles and other elements get sucked into the vents. Cleaning the vents at least once every three months is essential.

5. Change the oil

The compressors that run on oil need the oil to be changed regularly as well. Fresh oil helps run the various parts of the engine smoothly. Especially in humid conditions, the oil loses its viscosity and fails to lubricate the different parts.

6. Get it inspected by a professional service team

Allowing a professional service team to regularly check leaks and perform preventive maintenance and required repairs, can offer a lot of peace of mind. Scheduling this regular maintenance can help save time and money in unnecessary breakdown repairs.

Keeping your air compressors healthy and functioning smoothly is essential and possible through regular maintenance. VEMC is an authorized ELGi air compressor dealer and provides end-to-end solutions for all your industrial energy requirements. Guided by more than 72 years of industry expertise, we aim to offer you specialized support in this space. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. Please feel free to contact us at +91 98199 07445, and we will be happy to assist you.

What are the Basic Reciprocating Compressor Components?

by vemcoblogs -

A reciprocating compressor or piston compressor uses pistons that are aided by a crankshaft. The main function of the reciprocating compressor is to increase the level of pressure in gases.

A reciprocating compressor has several components that aid in the passage and compression of the gas. Each of these components plays a specific role and is equally necessary for the smooth functioning of the reciprocator compressor. 

Let’s take a closer look at the basic components of a reciprocating compressor:

Frame

The frame or crankcase is a sturdy structure that encloses all the rotating components. ELGI air compressor frames are square or rectangular shaped. In Integral Compressors, the frame is fitted to both the compressor and engine-powered cylinders which are driven by one crankshaft. 

Cylinders

Cylinders play a crucial role in containing the air that needs to be pressured. A compressor could have either large low-pressure cast iron cylinders or small high-pressure steel compressors. Cylinders help to keep the reciprocating compressor cool during the compression cycle. Reciprocating compressor dealers might also show you cylinders with replaceable liners that can be changed when damaged or worn out.

Distance piece

The distance piece is an intermediary component that attaches the low-pressure cylinders to the frame of the compressor. Due to the distance piece in ELGI air compressors, the cylinders can be detached if required. A distance piece could have a single, double or extra-long compartment arrangement. 

Piston

The piston is what compresses the gas within the cylinder. It is typically made up of a strong and heavy material that does not react with the gas in the chamber. You might find pistons made from aluminium or cast iron when looking for compressors at reciprocating compressor dealers.

Piston rings

Piston rings are placed around the piston. These rings could be either metallic-like bronze or non-metallic like a fluorocarbon compound. They are subject to friction as they come in contact with the inner walls of the cylinder and might wear out easily. Piston rings might have to be replaced regularly but help to protect the piston from damage due to friction. 

Cross head

The piston is inserted into the cylinder bore with the help of a cross head. Narrow pistons used with a cross head are more efficient as they can accomplish longer strokes. 

Crankshaft

This is what drives the piston. It is attached to the electric motor shaft on one end and to the piston on the other. Higher powered crankshafts are made of forged steel while those operating less than or equal to 150kW are made of ductile iron.

Connecting rod

The connecting rod connects the crankshaft to the piston and enables its upward and downward motion. The connecting rod is typically made of the same material as its corresponding crankshaft.

Valve

The valves of a reciprocating air compressor ensure that the gas flows in only one direction. On one side of the cylinder, there are inlet valves while on the other there are outlet valves. Valves are of three types:

  • Ring valve
  • Poppet valve
  • Plate valve

Bearings

Bearings complete the structure of the reciprocating compressor. They ensure the proper radial and axial positioning of components of the compressor including the crankshaft, connecting rod, and cross head.

If you are looking for reliable ELGI air compressor dealers make sure that you are first clear about the type of compressor you need for the job at hand. For more information on reciprocating air compressors and other equipment, feel free to contact us at +91 98199 07445. We would be glad to assist you in finding the best match for you based on your requirements. VEMC is an authorized dealer of Kirloskar dewatering pumps and provides end-to-end project management services to its clients. We are ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services.

Why My Air Compressor Is Losing Pressure?

by vemcoblogs -

Air is drawn in through the inlet valve, compressed to the necessary volume, and released through a discharge valve into a storage tank by air compressors. An electric motor typically powers the compression operation. When the system is using a much greater quantity of energy than before, pressure drops will be apparent. It is important to eliminate or reduce pressure drops wherever possible as this will improve the system’s efficiency and help reduce your maintenance costs.

You can reduce or eliminate the pressure drops in the following ways:

Examine Tubing

If your Elgi air compressor system has tubing, it is crucial to do so in order to ensure that the tubes are still airtight. Tubing issues might also be brought on by rust build-up. It’s time to replace the tubing if you notice any rust accumulation or cracks.

Improve the piping layout

Although it has been demonstrated that piping systems older than five years can leak up to 25% of their capacity, many institutions are sluggish to replace ageing machinery. The majority of institutions still employ galvanised iron, also known as “black iron,” for their Elgi compressed air pipe systems even when a more effective option is available.

Look for worn-out hoses

Air leaks could be caused by kinked or worn-out hoses. Regular hose inspections to ensure they’re in top functioning order may help you detect leaks earlier and prevent problems from getting worse. Verify that none of the hoses in your system are positioned so that they are under stress.

System connections should be taken into account. Each connecting piece needs to be accurate in size and tight. If any of your connection points are unnecessarily convoluted, it might be time to redesign your system with a more straightforward strategy in mind.

Check Regulators

The pressure regulators’ settings could be the source of the pressure drop and energy rise. You can try to reset it, but if the problem persists, it might need to be replaced.

Replace Lubricators

The lubricators on your air compressor must correspond to the system’s actual flow rate. They might need to be altered if they are not operating properly within the constraints of your system.

Filter upkeep or replacement

After leaks have been found and addressed, it’s crucial to take action to stop further breaches from developing. Leaks caused by dust, corrosion-causing moisture, and the accompanying pipe sludge reduce efficiency and raise the possibility of failure or end-product contamination. Regular system maintenance not only minimises risk but also stops new leaks from developing. The quality of compressed air is ensured, and pressure drops are avoided through routine filter changes.

VEMC is an authorized dealer of Elgi air compressors and provides end-to-end solutions for all your industrial energy requirements. Guided by more than 72 years of industry expertise, we aim to offer you specialized support in this space. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. Please feel free to contact us at +91 98199 07445, and we will be happy to assist you.

Five Benefits Of Upgrading Your Air Compressor

by vemcoblogs -
Upgrade Your Air Compressor to Save Money and Energy

Industries of today are leaning towards initiatives that can reduce carbon footprint and are generally more sustainable for long term use. But when a business considers upgrading its air compressor system, it may be daunted by the initial costs. However, the benefits of upgrading can often far outweigh these. Let’s take a look at five advantages of making the move:

High return on investment

A major benefit of upgrading your air compressor is the resulting return on investment. Most often, the return on investment of upgrading is higher than the cost. This might be in the form of energy savings and other efficiency-increasing benefits.

Significant energy savings

Another huge advantage of upgrading your air compressor is the savings on energy that it yields. On average, the costs of electricity account for a whopping 80% of total costs. An up-to-date system runs much more efficiently than a worn down one and hence, leads to a significant reduction in electricity bills. This way, the upgraded system makes up for the initial cost rapidly.

Higher uptime and reliability

Air compressors, like most other systems, require maintenance from time to time. However, while maintenance takes place, the system will experience downtime. The higher the downtime, the more the possibility of losing revenue. Systems that are upgraded as needed face less downtime. Additionally, they have lower chances of breaking down and are much more reliable for regular operations, helping you to minimize production losses.

Avail of government incentives

Most governments including India’s Bureau of Energy Efficiency, have introduced initiatives to cut down the use of energy by energy-intensive industries. Called PAT Cycle VI, the Indian government offers incentives if your business adopts equipment that consumes less energy to operate. This also serves to increase your return on investment while reaping the benefits of this act.

Better health and safety for everyone at work

Upgraded air compressor systems also improve the environmental working conditions of your site. By drastically enhancing the quality of the air at work, your employees’ health and safety will be protected. As a result, they will fall sick much less than before, which means they will probably take fewer days off from work, thus increasing their productivity.

Overall, upgrading your air compressor is a step in the right direction. Consult an expert to review the health and status of your current system. If it needs an upgrade, you will now understand why getting it is a prudent decision.

VEMC is an authorized dealer of Elgi air compressors and provides end-to-end solutions for all your industrial energy requirements. Guided by more than 72 years of industry expertise, we aim to offer you specialized support in this space. VEMC is ISO 9001:2015 certified and a pioneer in the field of electromechanical engineering products, allied equipment, and services. Please feel free to contact us at +91 98199 07445, and we will be happy to assist you.