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Tag: Kirloskar Pump Dealers In Mumbai

Common Pump Failures Caused by Non-Authorised Assembly and How APOEM Prevents Them

by vemcoblogs -
Common Pump Failures Caused

Have you ever wondered why some pumps last for years while others fail within months? The answer often lies in how they’re assembled. Proper pump assembly following APOEM (Authorised Pump Original Equipment Manufacturer) standards can make all the difference between reliable performance and costly breakdowns. As a trusted Kirloskar dealer in Mumbai, VEMC has seen firsthand how choosing the right assembly partner impacts your pump’s lifespan and efficiency.

What Sets Authorised Assembly Apart? 

APOEM assembly adheres to strict manufacturer protocols using precision-engineered components. On the other hand, unauthorised builds often rely on generic components and guesswork. Authorised assembly by certified Kirloskar pump distributors ensures every component meets exact specifications, tolerances are maintained, and original parts are used. Non-authorised assemblers typically lack access to genuine components, proper training, and quality control measures. Hence, it leads to compromised pump performance from day one. 

Common Assembly Mistakes in Unauthorised Builds 

Unauthorised pump assembly frequently suffers from critical errors:

  • Improper shaft alignment is causing vibration and bearing damage.
  • Incorrect impeller positioning reduces efficiency by up to 30%.
  • Poor seal installation leading to leakage and contamination.
  • Inadequate torque application on fasteners causes loosening or stress fractures.
  • Mixing incompatible materials accelerates corrosion.

Hence, these mistakes stem from insufficient technical knowledge and the absence of manufacturer-approved procedures that qualified Kirloskar pump dealers in Mumbai follow rigorously. 

Typical Pump Failures Due to Improper Assembly 

Assembly errors can cause excessive vibration, seal leakage, overheating, and premature bearing damage. These failures reduce uptime and increase maintenance costs. Many users approaching Kirloskar pump dealers near me report repeated breakdowns traced back to non-authorised assembly. A certified Kirloskar dealer in Mumbai ensures that pumps are reliable for operation from day one.

The Critical Role of Tolerances and Balancing

Precision matters enormously in pump assembly. Shaft runout tolerances as small as 0.05mm can have a drastic impact. Improper dynamic balancing causes vibration, noise, and structural fatigue. Incorrect clearances between rotating and stationary parts lead to rubbing, overheating, and efficiency losses of 15-25%. Only authorised Kirloskar pump distributors possess the specialised equipment and expertise to maintain these critical tolerances.

Impact on Efficiency, Reliability and Service Life 

Improper assembly reduces hydraulic efficiency, increases energy consumption, and shortens service life. Frequent shutdowns and higher operating costs follow. Pumps assembled correctly by an authorised Kirloskar dealer in Mumbai deliver stable performance and predictable maintenance intervals. Working with a trusted Kirloskar pump distributor ensures long-term reliability instead of short-term savings. 

How APOEM Prevents These Issues 

APOEM standards enforce systematic inspection, documented processes, and skilled workmanship. Pumps assembled through authorised Kirloskar pump dealers Mumbai maintain design efficiency, warranty protection, and operational reliability. Customers seeking Kirloskar pump dealers near me can reduce downtime and lower total ownership costs by following APOEM guidelines. 

Your APOEM Assembly Partner 

VEMC is committed to delivering dependable pump solutions through APOEM-authorised assembly and engineering expertise. As a reliable Kirloskar pump distributor, VEMC helps maximise pump performance and service life.  

Connect with experienced Kirloskar pump dealers in Mumbai. 

You can reach them at +91 8976951701 | +91 98199 07445 | 022 43436655 | 022 43117133, or email marketing@vemc.co.in. 

Top 6 Types of Process Pumps Offered by Kirloskar

by vemcoblogs -
Process Pumps Offered by Kirloskar

When it comes to moving fluids efficiently and reliably in industrial operations, the right pump makes all the difference. From processing chemicals to handling wastewater, process pumps are the quiet workhorses behind countless industries. And when you think of quality and dependability in this space, Kirloskar is a name that stands tall.

As one of the leading Kirloskar pump dealers in Mumbai, VEMC offers a wide range of Kirloskar process pumps that cater to diverse applications. Let’s look at six popular types and how they’re keeping industries running smoothly.

1. End Suction Pumps – Reliable All-Rounders

Models like KPD and DBxe are widely used for their simplicity, efficiency, and ease of maintenance. End suction pumps are perfect for applications requiring steady flow at moderate pressure—think water supply, cooling towers, and irrigation.

 Key benefits:

  • Compact, space-saving design
  • Easy to install and service
  • Energy-efficient operation

If you’re searching for Kirloskar pump dealers, these models are a solid choice for general-purpose needs.

2. Solid Handling Pumps – Built for Tough Jobs

Kirloskar’s Solid Handling Pumps are designed to handle fluids containing solids, making them indispensable in sewage treatment plants, sugar mills, and paper industries.

 Key benefits:

  • Robust construction to handle abrasive or viscous fluids
  • Minimal clogging design
  • Long service life under heavy-duty use

3. Multistage Pumps – For High-Pressure Applications

When operations call for high pressure like boiler feed, mine dewatering, or high-rise water supply, Kirloskar’s multistage pumps deliver. Multiple impellers in series allow them to generate the pressure needed without compromising efficiency.

 Key benefits:

  • High head delivery
  • Energy-efficient performance
  • Suitable for continuous duty

4. Vertical Turbine Pumps – Deep Water Specialists

These are ideal for drawing water from deep wells, reservoirs, or rivers, making them a favourite in power plants, irrigation, and municipal water supply.

 Key benefits:

  • Handles large capacities efficiently
  • Durable in demanding environments
  • Easy to adapt for varied site conditions

5. Slurry Pumps – Handling Abrasive Mixtures

Mining, mineral processing, and dredging operations often deal with slurry, mixtures of water and solid particles. Kirloskar slurry pumps are engineered to handle these with minimal wear.

Key benefits:

  • High wear-resistant materials
  • Designed for longer uptime
  • Can handle varying particle sizes

6. Chemical Process Pumps – For Corrosive Environments

In industries like chemicals, pharmaceuticals, and refineries, fluid compatibility is crucial. Kirloskar’s chemical process pumps are built with corrosion-resistant materials to ensure safe, reliable transfer.

 Key benefits:

  • Wide range of material options
  • Meets industry safety standards
  • Handles aggressive fluids with ease

Industries That Rely on Kirloskar Process Pumps

From oil and gas and chemical processing to waste treatment and municipal water supply, Kirloskar process pumps are trusted across sectors for their performance, durability, and efficiency. As a Kirloskar pump distributor, VEMC helps match the right pump to your exact needs.

The Takeaway

The right process pump can make or break operational efficiency. With Kirloskar’s proven engineering and VEMC’s decades of experience as trusted Kirloskar pump dealers in Mumbai, you’re assured of getting the best solution for your application.

For expert support, reach out to us at +91 8976951701 | +91 98199 07445 | 022 43436655 | 022 43117133 or email us at marketing@vemc.co.in.

Industrial Process Pumps – An Overall Detail

by vemcoblogs -

In layman’s terms, a process or industrial process pump is a centrifugal pump, widely used in chemical processes, mostly in petrochemical industries and oil refineries. The design is mainly that of the back pull-out. Like most of the chemical pumps, these process ones are used for handling some of the aggressive chemical fluids.

These options are also highly suitable for higher system pressures and temperatures. So, if the process pump is used in any oil-based industry, it will generally comply with the requirements or API standards.

An Overview of the Industrial Pumps:

These industrial pumps are the most common and popularly used pump types for transferring fluids. It uses an impeller for displacing the water or any type of fluid by using its centrifugal force. This undisputed pump choice is perfect for delivering liquid from one location to another.  The industrial pumps are used in multiple sectors including municipal, agriculture, power generation plants, industrial, mining, petroleum, pharmaceutical, chemical, and all the other options. 

  • Reputed Industrial pumps distributors like Vijay Engineering & Machinery Company  in Mumbai work hard to deliver top-notch quality centrifugal pumps. These pumps are of high utility and can handle large volumes of liquids having high or low PH and fluids with flammable properties.
  • These pumps are mainly designed and suitable for liquids with low viscosity that pours much like oil or water. The more viscous ones, like 10 or 20 wt. oils at around 68 to 70 degrees F will need added horsepower for these pumps to work.
  • Due to the current design of centrifugal pumps they work out to be the effective solution for various applications. Moreover, because of few parts installation, maintenance remains easier and cheaper, when compared to positive displacement pumps.

The above information proves to be a great resource to gather insights about industrial pumps. It will further enable you to select the best industrial pump based upon your requirements.

Major factors affecting the selection of industrial pumps:

To get a better understanding of industrial water pumps in Mumbai, it is important to learn more about the factors, which actually affect their performance level. The major points are listed below for your reference:

  • MOC (MATERIAL OF CONSTRUCTION):  

The materials used for manufacturing the industrial pumps will definitely put a hold on the performance level. The performance level of the water pumps varies based on the material of construction.  Some of the materials used in pump construction are bronze, cast iron, manganese bronze, multiple grades of stainless steel, duplex steel, haster alloy metallurgy, and nickel-aluminium bronze

  • TEMPERATURE:

Another interesting factor affecting the performance rate of industrial pumps is the heat or temperature. The pumps are highly effective on their own within temperatures around 300 to 500 degrees F. It is important the temperature of any process liquid as some of the liquids when in contact with the atmosphere may solidify and hamper the complete process.

  • VISCOSITY:

A higher level of viscosity is difficult to pump up liquids. Higher viscosity liquids will act more like solid and will make pumping a difficult process. But, a smooth-flowing liquid can enhance the working mechanism of industrial pumps well.

  • SPECIFIC GRAVITY:

Generally speaking, specific gravity is the weight of the presented volume of liquid as expressed in relation to the weight of an equal volume of clear water as around 62 degrees F. It is mostly expressed as 1.0.

  • NPSH REQUIRED:

For better functions, it is important to learn about NPSH-A and NPSH-R as two major values.  NPSH-R is the suction pressure at which the cavitation has reduced pump performance by around 3%. NPSH-A is calculated from the suction portion system configuration. Note that NPSH available should always be greater than NPSH required. The concept of NPsh is extremely important while evaluating the selection of any chemical process pump.

  • MECHANICAL SEAL SELECTION:

Selecting the right mechanical seal can enhance the performance level of industrial pumps. The right mechanical seal needs to be wear and corrosion resistant with good thermal properties.

The leading experts:

If you are looking out for industrial pumps, then get in touch with Vijay Engineering and Machinery Company. Our evolution can be traced back to the year 1948. From a modest water pump supplier to an electro-mechanical solution provider, this monumental transformation has made VEMC a pioneer in the field of electromechanical engineering products, allied equipment, and services. We are the authorized master distributors of Kirloskar Group of Companies. Our key functional areas include Taloja MIDC, Bhiwandi, Mumbai, Ambernath MIDC, Tarapur, Navi Mumbai, Thane, Ratnagiri, and many more.
For additional details on the industrial pumps, feel free to visit our official website at https://www.vemc.co.in/ or give us a call on our official number at +91 22 4343 6655.