Top 8 Reasons ELGi’s EN Series Compressors Excel in Air Oil Separation

ELGi's EN Series Compressors

Air-oil separation for quality compressed air is complex and highly critical for industries. It is directly responsible for factors such as machine efficiency, industry compliance and environmental impact. As a result, choosing the right compressor, one that excels in air-oil separation, can significantly reduce maintenance costs, enhance energy savings, and improve overall system reliability.

One such solution is ELGi’s EN Series compressors, engineered to offer superior air-oil separation. VEMC is one of the leading ELGi air compressor dealers in Mumbai, enabling industries to improve efficiency with this high-quality compressor. Here are 8 reasons why ELGi’s EN Series compressors excel in air-oil separation:

  •  Advanced Separator Design

ELGi’s EN Series compressors comprise an innovative separator design that ensures maximum separation efficiency. The optimised pathways enable the air and oil to separate effectively, ensuring that only minimal traces of oil are carried over to the output air. Hence, the compressed air is left with an oil quantity of <1ppm.

This advanced technology not only reduces oil consumption but also extends the lifespan of downstream equipment.

  •  High-Efficiency Filtration

These compressors are designed with a multi-stage filtration system that removes fine oil particles from the compressed air. The advanced filtration system also ensures that the air entering the compressor is clean to prevent contamination within the system and increase overall operational efficiency.

ELGi reciprocating compressors in the EN Series help maintain optimal air quality, preventing equipment wear and enhancing the performance of attached machinery.

  •  Low Pressure Drop

One of the biggest challenges in air-oil separation is maintaining a low-pressure drop across the system. Poor quality compressors and their prolonged use can increase the pressure drop, directly translating to high power costs for the business. A lower pressure drop means less energy is required to achieve the same level of air compression, resulting in greater energy savings for the user.

The optimised design of ELGi’s EN Series compressors minimises airflow resistance, reducing pressure drop during the separation process. 

  •  Durable Components

Durability is critical for ensuring long-lasting performance in any industrial equipment, and ELGi’s EN Series compressors are no exception. These compressors are constructed with high-quality materials that withstand wear and tear, even in demanding environments. The advanced separators, filtration components, and other critical parts are built to last, reducing the need for frequent replacements.

When you invest in an ELGi compressor, you’re investing in a long-term solution that minimises downtime and ensures uninterrupted operations.

  •  Energy Savings

Efficient air-oil separation contributes directly to energy savings. By reducing the amount of oil that needs to be separated from the compressed air, the system can run more smoothly and require less energy. ELGi’s EN Series compressors are designed with energy efficiency in mind, helping industries cut operational costs while maintaining optimal performance.

Some features that enable energy efficiency are low pressure drops and reduced maintenance. 

  •  Reduced Maintenance

Frequent maintenance and filter changes can be a significant cost burden for industries relying on compressed air systems. The frequency of filter changes and maintenance is reduced significantly thanks to the superior separation efficiency in ELGi’s EN Series compressors. The air-oil separation system ensures that the compressor runs efficiently for longer periods, reducing both the need for interventions and overall operational costs.

  •  Consistency and Reliability

Consistency is key when it comes to industrial compressors. ELGi’s EN Series compressors are designed to perform reliably, even under varying load conditions and extreme environments. The advanced robust construction guarantees consistency, making it ideal for industries that cannot afford interruptions and downtimes.

  •  Environmental Compliance

Meeting environmental standards is increasingly important in industrial operations. ELGi’s EN Series compressors minimise oil discharge, ensuring compliance with stringent environmental regulations. It’s efficient and advanced air-oil separation technology contribute to lower emissions and a reduced environmental footprint.

Reliable air-oil separation is essential for maintaining the safety, efficiency, and longevity of compressed air systems. Poor separation can lead to safety hazards such as equipment failure or contamination in sensitive processes, not to mention the increased power consumption caused by inefficient air compression.

You can prevent such losses by getting in touch with VEMC, one of the leading ELGi compressor dealers. Get in touch with VEMC at +919819907445 or 02243436655, or email us at marketing@vemc.co.in. We are the leading ELGi air compressor dealers in Mumbai with 75+ years of experience in the sector.

Selecting the Right Dryer to Remove Moisture from Compressed Air

Moisture in compressed air could be problematic especially if you’re using it for food processing, spray painting or electronics. Moist air can cause growth of microbes, rusting of pneumatic tools or damage to circuits. To remove this moisture, it is necessary to use an air dryer in your compressor. But you must know which air dryer suits your needs best. We at VEMC are the top ELGi air compressor dealers in Mumbai and in this blog, we tell you how to select the right air dryer for your compressor.

Types of compressed air dryers

Let us first look at the top 3 compressed air dryers and their working mechanism.

  1. Refrigerated dryers: These are the most commonly used air dryers and these operate by using an air-to-air heat exchanger and air-to-refrigerant heat exchanger. These remove moisture from the air through condensation.
  1. Desiccant dryers: Desiccant dryers use adsorbent material such as silica, activated charcoal, calcium chloride, calcium sulphate or zeolites to remove moisture from the compressed air.
  2. Membrane dryers: These dryers use a membrane to remove moisture from the air. The membrane is usually made of polyamides or polyurethane. The compressed air is passed through the membrane which has tiny pores that allow air to pass through but retain the moisture.

Factors to consider when choosing a dryer

A number of factors go into consideration when deciding upon which air dryer to choose for your operations. These are:

  1. Moisture removal capacity: First of all, find out how capable the air dryer is to remove the moisture from the compressed air. This is after all your main concern and should get the highest level of importance.
  1. Pressure dew point: This represents the temperature to which compressed air can be cooled without condensation. A good air dryer brings down the pressure dew point so that the moisture is turned into liquid and can then be removed with ease.
  2. Energy consumption: What amount of energy is your air dryer consuming is another factor you need to watch out for. This is especially true as electricity prices are rising every passing year, and most businesses aim to optimise their energy resources to be reduce their carbon footprint.

Impact of compressed air quality on downstream equipment and processes

When operating in an industrial setting, it is not just necessary to have compressed air, but the quality of the air also matters significantly. Compressed air loaded with moisture can cause rusting and early wear and tear of equipment including the compressor itself. Likewise, if you’re operating in sensitive industries like pharmaceuticals or food processing, moist air can hasten the growth of microbes in the product leading to spoilage.

For more on which air dryer will meet your needs the best, feel free to get in touch with our experts by calling on 022 43436655 or emailing us at marketing@vemc.co.in. We at VEMC are the leading dealers of ELGi reciprocating compressors and oil lubricated screw compressors.