VEMC-Blogs

Category: Air Compressor

Why Chemical Plants Require Oil-Free Air Compressors: Standards, Safety And Cost Benefits

by vemcoblogs -
Chemical Plants Require Oil-Free Air Compressors

The chemical manufacturing industry relies heavily on compressed air for processes such as conveying, agitation, mixing, packaging, and instrumentation. In such a critical environment, even the slightest oil contamination can compromise product quality, safety, and compliance. That’s why many facilities are now shifting to oil-free air compressors, eliminating the risk at the source rather than relying solely on filtration components like an oil separator for compressor.

Below, we explore why oil-free compressors are essential for chemical plants, the relevant industry standards, and the long-term benefits they offer.

The Role of Compressed Air in Chemical Manufacturing

Compressed air powers various operations in chemical plants, from pneumatic controls and instrumentation to material conveying and packaging. In such high-stakes environments, the purity of compressed air directly impacts product safety, process efficiency, and regulatory compliance.

Risks of Oil Contamination in Chemical Processes

Oil contamination in compressed air can:

  • Alter chemical composition, causing defective batches.
  • Damage sensitive equipment, increasing downtime.
  • Lead to costly rework or product disposal.
  • Causes safety hazards if oil interacts with reactive substances.

In regulated sectors like pharma or food-grade chemicals, even a tiny oil trace can result in failed audits and loss of certifications.

ISO 8573-1 Class 0 Standards Explained

ISO 8573-1 defines the purity levels for compressed air. Class 0 is the strictest standard, allowing zero detectable oil content, both in aerosol and vapour form. Achieving this requires advanced oil-free technology that ensures absolutely clean air without relying solely on downstream filtration.

Safety Needs in Hazardous & Explosive Environments

Chemical plants often operate in hazardous areas with flammable gases and volatile compounds. Oil-free compressors eliminate the risk of oil vapor ignition, improving workplace safety and meeting stringent ATEX and other safety regulations.

Benefits of Oil-Free Compressors

  1. Contamination-Free Air: No oil in the compression process means no risk of product contamination.
  2. Lower Maintenance: Without oil carry-over, filters last longer, and piping stays cleaner, reducing service needs.
  3. Reduced Downtime: Fewer maintenance interventions mean more uptime and productivity.
  4. Regulatory Compliance: Easier adherence to ISO, GMP, and environmental safety standards.

ELGi Oil-Free Models for Chemical Plants

As one of the leading ELGi air compressor dealers, VEMC offers a range of oil-free compressors designed for critical industries. ELGi’s Class 0 certified models combine energy efficiency with robust build quality, ensuring dependable performance in demanding environments. For applications requiring maximum air purity, we also provide oil separators for compressors to enhance system reliability.

Why Choose VEMC as Your Compressor Partner

As trusted compressor dealers, we not only supply high-quality ELGi equipment but also handle installation, commissioning, preventive maintenance, and breakdown support, ensuring your system runs flawlessly from day one.

Get in Touch with our Team

Have questions or looking for consultation? Our team is here to help you with ELGi air compressors. Contact us today at +91 8976951701, +91 98199 07445 or 022 43117133. Alternatively, email marketing@vemc.co.in.

How To Check Oil Capacity for ELGi Screw Air Compressors

by vemcoblogs -
Oil Capacity for ELGi Screw Air Compressors

The correct oil capacity and maintenance practices heavily influence the performance and longevity of your ELGi screw air compressors. Maintaining the right oil level ensures optimal operation, reduces wear and tear, and extends the service life of the compressor. Let’s know how to check the oil capacity, why it’s essential, and how to maintain the ideal oil levels for your ELGi screw air compressor.

Importance of Correct Oil Capacity for Optimal Performance

The oil in your ELGi screw air compressor plays a crucial role in lubricating internal components, cooling the system, and preventing rust and corrosion. Ensuring that your compressor has the correct oil capacity not only optimises performance but also helps avoid costly repairs and downtime.

Where to Find Oil Capacity Information

  1. User manual: The user manual typically provides the specifications for your specific compressor model.
  2. Model plate: The model plate on the compressor, usually located on the body of the unit, also provides important technical details, including oil capacity.
  3. Service chart: Many ELGi air compressor dealers offer a service chart or technical datasheet that includes detailed specifications for different models.

Standard Oil Capacity Range by Model

The oil capacity of ELGi screw air compressors varies depending on the model and its intended use. However, most models fall within a standard range. ELGi EG series has an oil capacity ranging from 7 to 10 litres. On the other hand, ELGi BL series has an oil capacity that might range from 4 to 6 litres for smaller industrial applications. Meanwhile, the ELGi ESM series are larger models designed for strenuous applications that have oil capacities ranging from 12 to 20 litres.

Checking Oil Levels

Many ELGi compressors are equipped with a sight glass window which allows you to visually monitor the oil level. The oil should be within the specified range marked on the sight glass. If the oil level is low, top up with the recommended oil. For models with a dipstick, remove the dipstick, wipe it clean, then reinsert it into the oil fill opening. Remove the dipstick again and check the oil level against the marks indicated on it. If it’s below the recommended level, add oil until the correct level is reached.

Maintenance Tips

  1. Oil change Intervals: Regular oil changes are essential for maintaining compressor performance. For most ELGi compressors, it’s recommended to change the oil every 1,000 to 2,000 hours of operation depending on the usage conditions.
  2. Use ELGi recommended oil grades: Opt for the oil grade recommended by ELGi. Using the right oil ensures compatibility with your compressor and enhances its performance.
  3. Monitor oil quality: Over time, oil can break down and lose its effectiveness. Check for signs of contamination or deterioration such as excessive sludge or changes in colour regularly. 

Regular checks and timely oil changes will ensure that your compressor continues to operate smoothly, preventing costly breakdowns and extending its service life. As a trusted ELGi air compressor dealer, VEMC offers a wide range of air compressors and related services. Reach out to our dedicated team of experts on +91 8976951701, +91 9819907445, 022 43117133, or email us at marketing@vemc.co.in for product recommendations, maintenance tips, and more.

Belt Drive vs Direct Drive: 5 Key Differences in ELGi Air Compressors Explained

by vemcoblogs -

If you’re investing in an air compressor for your plant or workshop, one of the first questions you’ll face is: Should you go for a belt drive or a direct drive system? Both have their unique advantages and are suited for different use cases.

As one of the most experienced ELGi air compressor dealers, VEMC often helps customers make this crucial decision. In this blog, we break down the key differences between belt drive and direct drive systems in ELGi air compressors, so you can choose what works best for your business.

How the Two Drive Systems Work

In a belt drive compressor, the motor and the pump are connected via a belt and pulley system. This allows for some flexibility in speed and torque.

In a direct drive compressor, the motor is directly connected to the pump. This reduces the number of moving parts and improves transmission efficiency.

As one of the trusted compressor dealers, VEMC offers both types of systems through ELGi’s robust product range. Explore VEMC’s ELGi models here.

Efficiency: Where Energy Losses Creep In

Direct drive compressors are known for higher efficiency. Since there are no belts involved, there’s minimal energy loss in transmission. This is especially useful for operations that run compressors continuously.

On the other hand, belt drive systems can be slightly less efficient due to slippage or belt wear over time. However, they allow speed variation, which can be helpful in specific applications.

Maintenance and Long-Term Costs

Belt drive compressors require more routine maintenance. The belts may need tightening, alignment, or replacement after extended use.

Direct drive models are low-maintenance, as they have fewer moving parts and minimal wear and tear. This translates to a lower cost of ownership in the long run.

Noise and Vibration: What to Expect

Belt drive compressors tend to produce more vibration and noise due to the additional moving components.

Direct drive systems, with fewer mechanical parts, run quieter and smoother. This makes them ideal for environments where noise levels matter, such as laboratories, workshops, or indoor industrial units.

Applications and Suitability

Belt Drive Compressors

  • Ideal for intermittent use
  • Suited for applications where speed variability is needed
  • Cost-effective for small to mid-sized operations

Direct Drive Compressors

  • Great for continuous, heavy-duty usage
  • Best for industries like manufacturing, pharmaceuticals, and automotive
  • Designed for longevity and higher energy efficiency

The Takeaway

Choosing between a belt drive and a direct drive ELGi air compressor depends on your usage, budget, and operational needs. If you want tailored advice backed by decades of experience, VEMC is here to help.

We are one of the leading ELGi air compressor dealers in India, offering reliable solutions and expert consultation across industries.

For expert support, reach out to us at +91 8976951701 | +91 98199 07445 | 022 43436655 | 022 43117133 or email us at marketing@vemc.co.in.

Why Impeller Balancing Matters for Your Pump and How APOEM Gets It Right

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Impeller Balancing

When looking up pump manufacturers near me, buyers often focus on flow rate, material, and brand. But there’s a behind-the-scenes hero that determines how well your pump performs: impeller balancing.

What Is Impeller Balancing?

Impeller balancing ensures the rotating mass of a pump’s impeller is evenly distributed. This avoids undue vibration, noise, and wear during operation. As an APOEM (Authorised Pumpset Original Equipment Manufacturer), we ensure balancing isn’t just a quality step—it’s a performance guarantee.

Why Is It Critical?

Even a small imbalance can lead to:

  • Vibration and noise that can damage components
  • Faster wear on bearings and seals
  • Reduced efficiency and higher energy bills
  • Unexpected breakdowns and costly downtime

By balancing the impeller, we ensure smooth operation, lower maintenance, and longer pump life.

Static vs. Dynamic Balancing

There are two types of impeller balancing:

  • Static balancing: It ensures weight is evenly distributed around a stationary axis.
  • Dynamic balancing: It is more advanced, accounting for rotational forces at high speeds.

At VEMC, we use both methods as required to ensure absolute precision—especially for high-speed or heavy-duty pumps.

Impact on Efficiency and Power

An unbalanced impeller doesn’t just wear out faster—it makes your pump work harder. More power is consumed to counteract internal friction and misalignment, raising operating costs. With precision balancing, pumps run more efficiently, saving energy and reducing wear.

We Follow ISO 1940 Standards

To maintain global quality standards, VEMC (APOEM) follows ISO 1940 – the international benchmark for balancing rotating machinery. This ensures your pump meets the highest levels of safety and reliability, right from the factory floor.

How APOEM Gets It Right

As trusted pump manufacturers near me, VEMC uses state-of-the-art dynamic balancing machines and skilled technicians to achieve perfect balance. Every impeller is tested and documented to ensure it meets ISO-class balance levels before moving to final assembly.

Balancing before Dispatch – a Must

Why wait for problems in the field? Usually balancing is completed before dispatch. This means:

  • Faster installation
  • Trouble-free commissioning
  • Stable, long-term performance

Impeller balancing may be invisible but its benefits are clear. At VEMC, an APOEM (Authorised Pumpset Original Equipment Manufacturer), we build pumps that last because we balance them right. So the next time you search for pump manufacturers near me, choose the ones who focus on the details that matter. Reach out today at +91 8976951701, +91 98199 07445, 022 43117133 or email marketing@vemc.co.in.

Top 5 Reasons to Replace Air Filters in Manufacturing Air Compressors Regularly

by vemcoblogs -
Air Filters in Manufacturing Air Compressors

In any manufacturing setup, compressed air is a critical utility. It powers tools, runs machinery, and ensures smooth operations. But what many overlook is the role of air filters in maintaining the health and efficiency of the compressed air system. Dirty or clogged filters may seem minor, but over time, they can lead to massive energy losses, equipment failure, and even compromised product quality.

Here are the top five reasons why replacing air filters regularly in your air compressors is more than a good practice, it’s a necessity.

Protect Compressor Efficiency and Lifespan

In industrial environments, air is filled with dust, oil, moisture, and other contaminants. Air filters are the first line of defence, trapping these particles before they enter your compressor. When filters become clogged, the compressor has to work harder, resulting in increased energy consumption and wear. Over time, this can lead to overheating, breakdowns, or even permanent damage.

As a trusted air compressor dealer, VEMC recommends preventive maintenance, starting with regular filter replacements, to keep your ELGi compressors running at peak performance.

Maintain High Air and Product Quality

In industries such as pharmaceuticals, food processing, electronics, and textiles, the quality of compressed air has a direct impact on the quality of your output. Contaminated air can lead to defects, rejections, or safety risks. Replacing filters on time ensures clean, dry, and contaminant-free air, protecting your end product, equipment, and brand reputation.

Boost Energy Efficiency and Lower Costs

Dirty filters reduce airflow, forcing compressors to consume more electricity to maintain pressure. This leads to higher power bills and reduced efficiency. Studies show that clean intake air can improve compressor energy efficiency by up to 6%. In large-scale manufacturing, that’s a considerable saving over time.

If you’re looking for reliable air compressor dealers in Mumbai, VEMC not only supplies top-quality compressors, but also helps you establish filter maintenance schedules that reduce your long-term energy costs.

Ensure Safety and Compliance

Compressed air systems operating with poor filtration can violate industry-specific safety and quality norms. In some sectors, it can even impact ISO certification or result in penalties from regulatory bodies. Regularly replacing air filters ensures you meet safety standards and stay compliant with industry guidelines.

Know the Signs: When Should You Replace Your Filters?

While usage conditions vary, it’s generally recommended to replace air filters every 1,000 to 2,000 hours of compressor operation or as specified by the manufacturer. Watch out for signs like:

  • Drop in pressure
  • Increased energy bills
  • Visible dust or oil in the output air
  • Strange noises or overheating

ELGi’s air filters are designed to withstand harsh industrial conditions, but regular replacement ensures consistent air quality and optimal efficiency.

Conclusion

Air filters are small components with a big impact. Regular replacements not only protect your compressor investment but also improve energy savings, product quality, and workplace safety.

Get in Touch with Our Team

Have questions or looking for consultation? Our team is here to assist you with all aspects of compressed air. Contact us today at +91 8976951701, +91 98199 07445 or 022 43117133. Alternatively, you can also email us at marketing@vemc.co.in.

Keep Your Air Compressor Running Like New with Genuine ELGi Compressor Spare Parts

by vemcoblogs -

Air compressors are the backbone of industrial operations, powering everything from pneumatic tools to large-scale machinery. To keep them performing at their best, regular maintenance is crucial. One of the most effective ways to ensure reliability and efficiency is by using high-quality, genuine spare parts. This is where ELGi air compressor spares come in.

As an authorised ELGi compressor dealer, VEMC provides 100% genuine spare parts, ensuring your compressors run smoothly with minimal downtime. Let’s explore why using authentic ELGi spares is essential and which parts are key to maintaining peak performance.

Why Genuine ELGi Spares Matter

Using original ELGi air compressor spares isn’t just a recommendation—it’s a necessity. Here’s why:

  • Perfect Fit and Durability: ELGi parts are designed to integrate seamlessly, preventing premature wear and tear.
  • Enhanced Efficiency: Genuine parts maintain optimal performance, reducing energy consumption.
  • Safety Assurance: Third-party spares may compromise compressor integrity, leading to breakdowns and hazards.
  • Cost Savings: Investing in original spares minimises maintenance expenses and prevents costly repairs in the long run.

Essential ELGi Compressor Spares for Peak Performance

1. Air Filters and Oil Filters

Role: Prevent contaminants from damaging internal components.

Benefits: Ensures clean air output, extends compressor life, and boosts efficiency.

Maintenance Tip: Replace filters regularly to prevent clogging and pressure drops.

2. Lubricants and Oils

Role: Reduce friction, minimise wear, and enhance cooling.

Benefits: Prolongs the lifespan of moving parts and improves energy efficiency.

Recommended ELGi Lubricants: Always use ELGi-approved lubricants for optimal performance.

3. Separator Elements

Role: Separate oil from compressed air to maintain purity.

Benefits: Ensures consistent air quality and prevents excessive oil consumption.

Maintenance Tip: Replace at recommended intervals to avoid pressure loss.

4. Gaskets and Seals

Role: Prevent air leakage and maintain system integrity.

Benefits: Enhances efficiency by ensuring proper compression.

Signs of Wear: Look for cracks, leaks, and pressure loss.

5. Belts and Couplings

Role: Transfer power efficiently from the motor to the compressor.

Benefits: Reduces energy loss and prevents operational failures.

Maintenance Tip: Inspect regularly and replace worn-out belts to avoid sudden breakdowns.

6. Valves and Pressure Switches

Role: Regulate air pressure and control compressor operation.

Benefits: Improve safety, efficiency, and system control.

Warning Signs: Pressure fluctuations and unresponsive controls signal issues.

How VEMC Ensures Reliable ELGi Compressor Spares Supply

As a trusted ELGi air compressor dealer in Mumbai, VEMC ensures 100% genuine spares, comprehensive after-sales service, quick availability to minimise downtime, and expert consultation to help you choose the right parts for optimal performance.

Best Practices for Maintaining Your ELGi Compressor

  • Follow ELGi’s recommended maintenance schedule.
  • Use only OEM-certified spares to protect warranty and performance.
  • Conduct regular inspections and proactive replacements.

To Sum up

Keeping your air compressor in top condition starts with using genuine ELGi spares. These high-quality components ensure reliability, efficiency, and long-term cost savings. As one of the leading air compressor dealers in Mumbai, VEMC is committed to providing businesses with top-tier ELGi parts and expert support.

Reach out today at +91 8976951701, +91 98199 07445, 022 43117133, or email marketing@vemc.co.in for premium ELGi compressor spares and keep your air compressor running like new!

Simplex vs. Duplex: Choosing the Right ELGi LD Series Air Compressor for Your Needs

by vemcoblogs -

Air compressors are essential for light to heavy-duty commercial and industrial operations ranging from applications. Of all the options available with air compressor suppliers, the ELGi Reciprocating Compressors are known for their robust performance, energy efficiency, and low maintenance. Whether you need a Simplex or Duplex configuration depends on your application. In this blog, we’ll enlist the differences between Simplex and Duplex compressors, their advantages, and varied industrial applications.  

Understanding Simplex and Duplex Configurations  

The Simplex configuration consists of a single pump and motor unit, which is best suited for industries requiring intermittent air usage.  

The Duplex configuration operates on two pump and motor units, either functioning alternately or simultaneously for enhanced efficiency. This is particularly useful for industries that are dependent on uninterrupted airflow.   

Regardless of the configuration, the ELGi LD Series Air Compressors offer several benefits such as:  

1. Durability and Reliability

ELGi Reciprocating Compressors are designed to last long, ensuring optimal performance across challenging conditions. The durable components used in their making reduce the chances of frequent breakdowns.  

2. Energy Efficiency   

Duplex compressors can alternate between motors based on demand and reduce energy consumption. Even Simplex models operate efficiently, optimising air delivery without unnecessary power usage.  

3. Low Maintenance

With minimal moving parts and components, ELGi LD Series compressors do not require recurring servicing, thus leading to lower maintenance costs.  

4. Quiet Operation  

These air compressors are designed to ensure a quieter work environment for industries where noise is a concern.  

Industries That Benefit from Simplex and Duplex Configurations  

Simplex Configuration is ideal for:  

  • Small workshops – Need moderate air demand for tools and machinery.  
  • Dental clinics – Steady yet low air consumption for equipment.  
  • Automobile garages – Suitable for occasional air-powered tools.  

Duplex Configuration is ideal for:  

  • Manufacturing units – Operating continuously with fluctuating air needs.  
  • Textile and packaging – Require steady compressed air supply.  
  • Hospitals and laboratories – Function in critical environments where downtime cannot be afforded.  

Whether you’re choosing Simplex or Duplex air compressor, you should take into account the operational efficiency, long-lasting components, space optimisation, noise reduction, and other qualities offered. As one of the leading and reliable ELGi Air Compressor dealers in Mumbai, VEMC (Vijay Engineering & Machinery Co.) offers a wide range of air compressors to industries demanding Simplex and Duplex configurations. It also provides installation, servicing, and after-sales support by understanding your specific air demand, budget, and operational needs. 

VEMC has 75+ years of experience in electromechanical engineering products, allied equipment and services, making it a trusted choice for industries like manufacturing, real estate, agriculture, hospitality, etc. If you’re searching for air compressor dealers near me or need expert guidance selecting the right ELGi air compressor for your business, we’re here to help! Our experts ensure that your industrial operations run smoothly and efficiently with minimal downtime. Feel free to reach us today at +91 8976951701, +91 98199 07445, 022 43117133, or email us at marketing@vemc.co.in.

The Future of Air Compressor Control: Exploring ELGi’s Neuron 4 Controller

by vemcoblogs -

VEMC (Vijay Engineering and Machinery Company) is a trusted name among air compressor dealers in Mumbai, providing cutting-edge solutions for industrial air compressor needs. As an authorised ELGi air compressor dealer, VEMC has 75+ years of experience in delivering advanced technology and energy-efficient solutions to businesses across industries.

The Evolution of Compressor Control Technology

Over the years, compressors have evolved from being manually operated to being completely automated. ELGi air compressors also feature real-time monitoring systems that enhance efficiency and reduce downtime. While traditional methods require constant supervision, modern air compressor technology has advanced control panels integrating diagnostics, remote monitoring, and energy optimisation. VEMC has been a pioneering name among air compressor suppliers and has been at the forefront of designing state-of-the-art control panels like ELGi’s Neuron 4 Controller. These industrial controllers are equipped with the latest innovations, providing cutting-edge features that redefine air compressor control.  

Key Features of the Neuron 4 Controllers

ELGi’s Neuron 4 Controller is built to enhance operational efficiency of air compressors. Its key features include:

  1. Intuitive Touchscreen Interface: A user-friendly touchscreen that simplifies navigation allowing operators to monitor and control the compressors effortlessly.
  2. Advanced Monitoring Capabilities: Real-time tracking of system parameters ensures optimal performance and immediate issue detection.
  3. Automated Control Functions: Smart automation allows the compressor to adjust its operation based on demand, reducing energy consumption and operational costs.
  4. Predictive Maintenance Alerts: Early detection of potential failures through predictive analytics minimises downtime and prevents costly breakdowns.
  5. Seamless Multi-Compressor Synchronisation: The ability to coordinate multiple compressors enhances system efficiency and ensures stable air supply.
  6. Enhanced Safety & Security Features: Built-in safety mechanisms such as overload protection, phase failure detection, and high-temperature shutdown safeguard both equipment and personnel.

Benefits of Implementing the Neuron 4 Controller

Integrating the Neuron 4 Controller into your air compressor system offers several advantages:

  • Enhanced Efficiency: Optimised energy use leads to lower operational costs and increased sustainability.
  • Minimised Downtime: Predictive maintenance and automated controls reduce unexpected breakdowns and interruptions.
  • Improved Productivity: Real-time monitoring ensures smooth operations, preventing inefficiencies in the system.
  • User-Friendly Operation: The intuitive interface allows operators to manage compressors with minimal training, thereby improving the workplace efficiency.  

Why Choose VEMC for ELGi’s Neuron 4 Controller? 

As an authorised ELGi compressor dealer in Mumbai, VEMC offers expertise in evolving needs of modern industrial applications. We also provide end-to-end support, from consultation to installation and maintenance of air compressors. VEMC ensures complete compatibility between ELGi’s Neuron 4 Controllers and air compressors, making it the perfect solution for industries looking to optimise their air compressor operations. 

Stay ahead of the rapidly advancing air compressor industry by adopting smarter air compressor control systems. Upgrade to ELGi’s Neuron 4 Controller and take the next step in revolutionising your air compressor management. 

For more information on our comprehensive range of solutions, get in touch with us at +91 8976951701, +91 9819907445, 022 43117133 or email us at marketing@vemc.co.in. 

6 Game-Changing Reasons – Screw Air Compressors Are Shaping the Future of Industry

by vemcoblogs -

Screw air compressors have always been indispensable to industries. But today, they are far more than tools. They are trailblazers in innovation, efficiency, and sustainability. These machines are evolving rapidly to meet the demands of a modern and dynamic industrial landscape. In this blog, we’ll explore six compelling ways screw air compressors are shaping the future and why partnering with VEMC, one of the leading ELGi Air Compressor Dealers in Mumbai could be a game-changer for your business.

  • Integration of Industry 4.0

As industries adopt Industry 4.0, screw air compressors are evolving into smart, connected systems. By integrating IoT (Internet of Things), big data analytics, and cloud computing, these machines now offer real-time monitoring, predictive maintenance, and enhanced efficiency. Moreover, IoT-enabled systems reduce downtime and save costs.

  • Energy Efficiency and Sustainability Focus

Energy efficiency and sustainability are no longer options. It is an imperative now. Screw air compressors are leading the charge with features like:

  1. Variable Speed Drives (VSDs): It can optimise energy usage based on demand.
  2. Energy Recovery Systems: You can reclaim waste heat and reduce energy consumption.
  3. Eco-Friendly Refrigerants: It can help minimise environmental impact. 

For businesses in Mumbai looking to make a difference, partnering with ELGi air compressor suppliers ensures you find energy-efficient models that align with your goals.

  1. Compact and Modular Designs

Space constraints can no longer hold your operations back. Screw air compressors now come in compact and modular designs that optimise functionality.

  • Space-Saving Models: They are perfect for small setups or crowded facilities.
  • Scalable Designs: They can be expanded as your business grows.
  1. The Shift to Renewable Energy-Powered Compressors

Industries are pivoting toward renewable energy, and screw air compressors are keeping pace. With advancements like solar-powered compressors and battery storage integration, businesses can now reduce energy costs and environmental impact. Battery Integration ensures uninterrupted operations even during power cuts.

  1. Advanced Materials for Durability and Performance

The materials used in screw air compressors are seeing remarkable innovation, leading to more durable and efficient machines.

  • Lightweight Materials: They are easier to handle and install.
  • Advanced Coatings: They are resistant to wear and tear, extending the compressor’s life.

When durability matters, ELGi air compressors, distributed by VEMC, can be the solution you need.

  1. Noise Reduction and Air Quality

Workplace environments are evolving to prioritise employee well-being, and screw air compressors are no exception. The latest models come equipped with advanced technologies that address two critical concerns: noise and air quality.

  • Noise Reduction: Achieve up to 10-20 dB reduction in noise compared to other compressor types, ensuring quieter operation for a more comfortable workspace.
  • Improved Air Filtration: Deliver cleaner air suitable for sensitive processes and better health outcomes, achieving Class 1 air quality for clean room applications.

If noise and air quality are top priorities for your business, trusted air compressor dealers can help you find compressors designed to meet these challenges.

Screw air compressors are no longer just industrial tools; they’re driving forces behind smarter, greener, and more efficient operations. These six transformative trends are shaping the future, and the right partner can help you stay ahead of the curve.

At VEMC, we take pride in delivering top-notch air compressor solutions to a wide array of industries. As a trusted ELGi air compressor dealer in Mumbai, we offer products tailored to meet the specific needs of each sector, ensuring unmatched reliability and efficiency in performance. For expert advice on screw air compressors, feel free to connect with us on +91 8976951701, +91 98199 07445, 022 43436655, or email us at marketing@vemc.co.in.

Understanding the Low Oil Carryover Feature of ELGi’s EG Series

by vemcoblogs -

If you’re having trouble with compressed air systems, oil carryover can be a common cause. Oil carryover occurs when the lubricating oil enters the compressed air stream and is carried along with it. The result is oil-contaminated air, poor compressor performance and high maintenance costs.

VEMC is one of the leading ELGi air compressor dealers in Mumbai, helping businesses overcome oil carryover with its EG series. The ELGi EG series features a low oil carryover feature that is designed for an efficient cooling system. Let’s understand the low oil carryover feature in further detail.

Advanced Separation Technology

To separate air and oil with the least pressure drop, ELGi has created a unique OSBIC process (Oil Separation by Impact and Centrifugal action). This procedure entails minimizing the amount of oil released into the environment by removing oil in three stages and providing constant low oil carryover in the compressed air. 

Higher Air Purity for Sensitive Applications

The EG series ensures a low oil carryover of only 1 ppm to maintain superior air quality. Its high-efficiency coalescing filters capture and remove even the most minor oil particles, guaranteeing clean and compressed air. This is crucial for sensitive applications like the pharmaceutical or F&B industries, where products are susceptible to damage and may even perish in unsuitable conditions.

Lower Maintenance Needs

An EG series compressor has a superior warranty of up to 10 years without limitation on working hours. This sets it apart from other compressors in the market, and one of the main reasons for this is low maintenance. It can run hours without downtimes caused by oil spillover or replacement, making it an industry standard for efficiency. 

Overall Energy Efficiency

Low oil carryover in the EGLi EG series air compressors contributes to energy efficiency by reducing the compressor’s cooling system load. When less oil is in the compressed air, the cooling system requires less energy to condense and remove the oil. This, in turn, reduces the overall energy consumption of the compressor, leading to lower operating costs and a smaller environmental footprint.

High Cost-Savings in the Long Run

One cannot undermine the cost savings rooting from low oil carryover. It is the most apt solution for long-term savings thanks to reduced oil consumption and less frequent oil changes. Reduced oil contamination minimizes the need for frequent filter replacements and system cleanings. The feature also prevents damage to sensitive equipment, adding to substantial savings in operations.

The benefits of low oil carryover are significant in industries like pharmaceuticals and electronics, where even minute amounts of oil contamination can lead to product defects and equipment failures. ELGi’s EG series air compressors, equipped with advanced technology and a focus on low oil carryover, offer a reliable and efficient solution for your compressed air needs. By choosing an ELGi Reciprocating Compressor, you invest in a system that delivers superior air quality, lower maintenance costs, and long-lasting performance.

VEMC is one of the leading ELGi air compressor dealers in Mumbai, with over 75 years of experience. Contact us at +919819907445 or 02243436655, or email marketing@vemc.co.in for more information.

Top 8 Reasons ELGi’s EN Series Compressors Excel in Air Oil Separation

by vemcoblogs -
ELGi's EN Series Compressors

Air-oil separation for quality compressed air is complex and highly critical for industries. It is directly responsible for factors such as machine efficiency, industry compliance and environmental impact. As a result, choosing the right compressor, one that excels in air-oil separation, can significantly reduce maintenance costs, enhance energy savings, and improve overall system reliability.

One such solution is ELGi’s EN Series compressors, engineered to offer superior air-oil separation. VEMC is one of the leading ELGi air compressor dealers in Mumbai, enabling industries to improve efficiency with this high-quality compressor. Here are 8 reasons why ELGi’s EN Series compressors excel in air-oil separation:

  •  Advanced Separator Design

ELGi’s EN Series compressors comprise an innovative separator design that ensures maximum separation efficiency. The optimised pathways enable the air and oil to separate effectively, ensuring that only minimal traces of oil are carried over to the output air. Hence, the compressed air is left with an oil quantity of <1ppm.

This advanced technology not only reduces oil consumption but also extends the lifespan of downstream equipment.

  •  High-Efficiency Filtration

These compressors are designed with a multi-stage filtration system that removes fine oil particles from the compressed air. The advanced filtration system also ensures that the air entering the compressor is clean to prevent contamination within the system and increase overall operational efficiency.

ELGi reciprocating compressors in the EN Series help maintain optimal air quality, preventing equipment wear and enhancing the performance of attached machinery.

  •  Low Pressure Drop

One of the biggest challenges in air-oil separation is maintaining a low-pressure drop across the system. Poor quality compressors and their prolonged use can increase the pressure drop, directly translating to high power costs for the business. A lower pressure drop means less energy is required to achieve the same level of air compression, resulting in greater energy savings for the user.

The optimised design of ELGi’s EN Series compressors minimises airflow resistance, reducing pressure drop during the separation process. 

  •  Durable Components

Durability is critical for ensuring long-lasting performance in any industrial equipment, and ELGi’s EN Series compressors are no exception. These compressors are constructed with high-quality materials that withstand wear and tear, even in demanding environments. The advanced separators, filtration components, and other critical parts are built to last, reducing the need for frequent replacements.

When you invest in an ELGi compressor, you’re investing in a long-term solution that minimises downtime and ensures uninterrupted operations.

  •  Energy Savings

Efficient air-oil separation contributes directly to energy savings. By reducing the amount of oil that needs to be separated from the compressed air, the system can run more smoothly and require less energy. ELGi’s EN Series compressors are designed with energy efficiency in mind, helping industries cut operational costs while maintaining optimal performance.

Some features that enable energy efficiency are low pressure drops and reduced maintenance. 

  •  Reduced Maintenance

Frequent maintenance and filter changes can be a significant cost burden for industries relying on compressed air systems. The frequency of filter changes and maintenance is reduced significantly thanks to the superior separation efficiency in ELGi’s EN Series compressors. The air-oil separation system ensures that the compressor runs efficiently for longer periods, reducing both the need for interventions and overall operational costs.

  •  Consistency and Reliability

Consistency is key when it comes to industrial compressors. ELGi’s EN Series compressors are designed to perform reliably, even under varying load conditions and extreme environments. The advanced robust construction guarantees consistency, making it ideal for industries that cannot afford interruptions and downtimes.

  •  Environmental Compliance

Meeting environmental standards is increasingly important in industrial operations. ELGi’s EN Series compressors minimise oil discharge, ensuring compliance with stringent environmental regulations. It’s efficient and advanced air-oil separation technology contribute to lower emissions and a reduced environmental footprint.

Reliable air-oil separation is essential for maintaining the safety, efficiency, and longevity of compressed air systems. Poor separation can lead to safety hazards such as equipment failure or contamination in sensitive processes, not to mention the increased power consumption caused by inefficient air compression.

You can prevent such losses by getting in touch with VEMC, one of the leading ELGi compressor dealers. Get in touch with VEMC at +919819907445 or 02243436655, or email us at marketing@vemc.co.in. We are the leading ELGi air compressor dealers in Mumbai with 75+ years of experience in the sector.

Understanding the Low Lifecycle Cost of ELGi’s Belt Driven Air Compressors

by vemcoblogs -
ELGi Reciprocating Compressor

When it comes to air compressors, businesses often focus on the upfront cost rather than its life cycle cost. However, the energy consumption, maintenance, performance, durability, and long-term savings is what defines the true value of an air compressor. ELGi’s belt-driven air compressors are an impressive solution that balances initial investment with long-term benefits, making them an excellent choice for companies looking to optimise efficiency and savings. These air compressors have proved to be a saviour considering their low life cycle costs. In this blog, we’ll find out what makes ELGi’s belt-driven air compressors a feasible option and why you should choose leading ELGi Air Compressor Dealers in Mumbai like VEMC for purchasing the same.

Energy Efficiency

One of the primary factors contributing to the low life cycle cost of ELGi air compressors is their exceptional energy efficiency. These air compressors are designed to consume less power while delivering optimal performance, resulting in significantly lower operating costs. With rising energy prices, the benefits of using energy-efficient air compressors such as ELGi Reciprocating Compressor are becoming increasingly evident, as businesses can achieve substantial savings on their electricity bills while maximising performance. These compressors are engineered to provide energy savings in the long run and can align perfectly with your sustainability goals. 

Durability and Longevity

ELGi’s commitment to optimum performance is evident in the high-quality components used in their belt-driven air compressors. They are designed with a compact top block design and are built with cast iron and forged steel components that are meant to last longer. The stainless steel valve plates reduce the frequency of maintenance and repairs. By investing in durable machinery like the ELGi Reciprocating Compressor, businesses can avoid the costs associated with premature failures and replacements. 

Maintenance Costs

One of the standout features of ELGi air compressors is their minimal maintenance requirements. Unlike other machinery, these air compressors are designed to simplify routine maintenance tasks, reducing the time and resources needed for upkeep. Additionally, the use of durable materials and components means fewer repairs are needed over the compressor’s lifespan, leading to optimum cost savings. 

Total Cost of Ownership

When considering the purchase of an air compressor, it’s essential to analyse not just the upfront costs but also the long-term savings associated with ownership. ELGi’s belt-driven air compressor’s initial investment promises significant savings in operational costs, maintenance, and energy consumption over their lifespan. In the long run, these air compressors accumulate steady savings, offering businesses a significant financial advantage. Purchasing such an air compressor from a reputed ELGi Air Compressor Dealer in Mumbai is a worthy investment in the future of your business.

Environmental Impact

In today’s world, environmental sustainability is more crucial than ever. ELGi air compressors operate on minimal energy consumption and reduced emissions, contributing to a healthier planet. This means companies can meet their sustainability goals by reducing compliance costs while enjoying efficient performance using ELGi’s environment-friendly air compressors. 

VEMC is one of the most reliable ELGi Air Compressor Dealers in Mumbai, serving industries with high-quality products and exceptional service for the past 75+ years. We have a deep understanding of customer needs and offer an extensive range of products including ELGi Reciprocating Compressors. For more information about our offerings, contact us on +91 98199 07445 and 02243436655 or email us on marketing@vemc.co.in.

Why Are ELGi’s LD Series Compressors Perfect for CNC Operations

by vemcoblogs -
ELGi Screw Compressors

Precision, reliability, and efficiency are the foundations of every CNC machining operation. These qualities are paramount to all manufacturing processes that rely on CNC machinery. To achieve this precision, ELGi Screw Compressors have emerged as a smart choice. You can ensure perfection in every cut by utilising ELGi’s LD Series Compressors in manufacturing. These air compressors provide the ideal air pressure required for CNC operations and offer numerous other advantages. Let’s understand why ELGi Screw Compressors are a game-changer for CNC machining.

  • Precision and Accuracy

CNC machines are designed to work with fine tolerances, ensuring every component is produced to exact specifications. Any inconsistency in air pressure or supply can lead to deviations in the process, affecting the final output. Hence, ELGi Screw Compressors are perfect for cooling and powering actuators as it provides the exact air pressure required by these machines. It is engineered to deliver consistent air pressure which is critical to the functioning of such CNC machines. Given the precision and accuracy of air delivery, the chances of error are second to none. This makes these air compressors an indispensable component of CNC operations. 

  • Energy Efficiency

One of the primary causes of concern in industrial operations is energy consumption. CNC machines already consume a significant amount of energy. Inefficient compressors can further add up to the operational costs. However, ELGi’s Screw Compressors are designed by taking energy efficiency and sustainability into consideration. These air compressors optimise energy use by delivering the necessary air volume without any excessive wastage. It contributes to reducing the carbon footprint of manufacturing units with reduced energy consumption and lower electricity bills. This makes sustainable CNC operations a possibility for manufacturers looking to save costs without compromising their performance or productivity.

  • Durability 

CNC environments are known for their demanding nature, with machines running for extended hours and under strenuous conditions. ELGi Screw Compressors are built to withstand these challenging environments, offering robust performance over time. These air compressors are highly durable and can handle continuous CNC operations without the need for frequent maintenance. 

  • Low Noise Operation

ELGi’s Screw Compressors, especially LD series compressors, operate quietly with minimal noise in CNC operations. This low noise operation is a crucial advantage as a quieter environment enhances overall productivity and contributes to more pleasant operations in industries relying heavily on CNC machinery.

  • Reduced Downtime

Downtime in CNC operations can lead to costly delays and inefficiency. With ELGi’s Screw Compressors in place, this downtime is curtailed, thanks to their reliable performance in CNC operations. This reliability minimises interruptions and breakdowns, allowing the CNC processes to run smoothly for a longer period of time. By minimising downtime, manufacturers can improve efficiency and maintain their production schedules while cutting unnecessary delays.

With a legacy of over 75 years in the industry, VEMC is proud to offer the finest range of ELGi LD Series Screw Compressors. It is the ideal choice for CNC operations, offering precision, energy efficiency, durability, and peak performance. For our expert guidance on choosing the right ELGi Screw Compressors for your CNC operations, contact us on +91 98199 07445 or 02243436655, for quotation send us an email on marketing@vemc.co.in

Also read – 5 key benefits of installing a screw air compressor over a reciprocating air compressor

Top 10 Industries that Benefit from ELGi’s EQ Series Compressors

by vemcoblogs -
ELGi Screw Compressors

ELGi’s EQ Series Compressors are making waves across various industries, thanks to their wide range of applications. These state-of-the-art ELGi Screw Compressors are highly reliable, efficient, and innovative. They prove to be an essential appliance in multiple sectors including manufacturing, automobile, food and beverage, textiles, pharmaceuticals, healthcare, oil and gas, construction, electronics, and aerospace. Built with advanced technology, these ELGi Screw Compressors are highly recommended for their lowest oil carryover in the industry and optimum performance in diverse use cases. Let’s look at some of the industries that benefit significantly from ELGi’s EQ Series Compressors.

1. Manufacturing

ELGi’s EQ Series Compressors play a vital role in powering the assembly lines and used in the manufacturing sector. Their ability to provide consistent compressed air ensures that manufacturing operations run smoothly, increasing overall productivity and reducing downtime in the process. These oil-lubricated screw compressors support heavy-duty machinery that are responsible for high-volume production.

2. Automotive

The automotive industry also relies heavily on ELGi Screw Compressors for various applications. From enabling paint shops and assembly lines to ensuring precise tire inflation, these compressors offer the necessary air pressure without causing any imbalance. Considering how efficient they are, these compressors help maintain the high standards of quality control required in automobile manufacturing and repair.

3. Food and Beverage

In the food and beverage sector, ELGi’s EQ Series Compressors are integral to packaging, bottling, and food processing. These compressors ensure that the air used in food production is clean and free from contaminants, which is crucial for maintaining the hygiene and quality standards of the industry. ELGi is known for producing compressors that are energy-efficient and sustainable. This reduces the overall operational costs that can create obstacles to the business of food processing plants.

4. Textiles

The textile industry benefits from the advanced technology of ELGi Screw Compressors in spinning, weaving, and dyeing processes. These compressors provide a consistent air supply needed for delicate and continuous textile production. They also perform exceptionally well in maintaining standards of the highest quality and facilitating the smooth functioning of heavy-duty textile machinery.

5. Pharmaceuticals

The pharmaceutical industry’s prime challenge is maintaining air purity across the manufacturing process. ELGi Screw Compressors offer superior air-oil separation that is essential to providing clean, oil-free air required for production. This effectively keeps the quality standards of pharmaceutical products intact. 

6. Healthcare

ELGi Screw Compressors are also critical to healthcare setups where they support medical equipment and hospital operations. From operating tools to diagnostic equipment, these compressors ensure that healthcare services are delivered without any interruption.

7. Oil and Gas

The oil and gas industry relies on air compressors for drilling operations and gas processing. ELGi’s EQ Series Compressors are long-lasting and durable which can withstand harsh conditions and perform in demanding environments. Their durability makes these ELGi Screw Compressors an indispensable part of the industry.

8. Construction

Given their robustness, these ELGi Screw Compressors are even used to power pneumatic tools and machinery on construction sites. With these compressors in place, tools and machinery used in construction operate efficiently, thereby contributing to meeting project deadlines and maximising productivity.

9. Electronics

The electronics sector depends on the precision of ELGi’s EQ Series Compressors in the manufacturing and assembly of electronic components. These compressors ensure a stable air supply, which is crucial for the production and assembly of electronic appliances.

10. Aerospace

In the aerospace industry, ELGi Screw Compressors are usually used in assembly, testing, and maintenance. Their capability to deliver consistent compressed air is essential in fulfilling the safety measures required in aerospace applications. The durability of these compressors supports high standards of quality and performance in aerospace engineering.

For industries seeking durable, reliable, and energy-efficient compressors, VEMC offers an exceptional solution in the form of ELGi’s EQ Series Compressors. To explore the range of ELGi Screw Compressors available, contact us on +91 98199 07445. VEMC is a pioneering leader in the arena of electromechanical engineering products, allied equipment, and services with an ISO 9001:2015 certification.

Also read- 5 key benefits of installing a screw air compressor over a reciprocating air compressor

Why Use Genuine Spares in an Air Compressor

by vemcoblogs -
ELGi Air Compressor Dealers in Mumbai

The market is flooded with unbranded air compressor spare parts. If you’re an air compressor owner, you could be tempted to procure these inexpensive but substandard spares for it. While this may save you some quick bucks and get your air compressor up and running, it could prove to be rather expensive in the long run. VEMC is one of the leading ELGi Air Compressor Dealers in Mumbai, and in this blog, we tell you why you must only stick to genuine spare parts for your air compressor. 

Genuine spares mean optimal performance

Genuine spare parts are specifically designed for a certain make or model of air compressors and are therefore perfectly compatible with it. This reduces wear and tear, and risks of malfunction, while improving its efficiency. Genuine spares thus ensure that your air compressor performs at its optimum best with a minimum incidence of breakdown.

Quality and reliability

Genuine spares are made from high-quality durable material and are put through stringent quality assurance tests. The Original Equipment Manufacturer (OEM) of air compressor parts often sets high standards of quality for their parts. This means the compressor can offer greatest possible resistance to various environmental pressures and ensure utmost reliability.

Reduced safety risks

Since air compressors often operate at high temperatures and pressures, safety is always a concern for owners and operators alike. Installing non-genuine spares can put the safety of operators at serious risk due to failures and accidents. The best defence against such incidents is using genuine spare parts only. These are made by keeping in mind the highest safety standards and regulations.

Compressor warranty

Many air compressor manufacturers will void your warranty on finding out that you have used non-genuine spare parts. This is because non-genuine spares offer lower levels of compatibility and rather than improving performance can cause damage to other parts. Besides, non-genuine parts may not comply with the regulatory standards set by the OEM. On the other hand, they offer full warranty coverage for a specified period for genuine spare parts. 

Efficiency and energy savings

Air compressors have critical parameters like flow rate, pressure and consumption. Only genuine spare parts are constructed to ensure the perfect fit and maintain these parameters at optimum levels. This enables you to operate your air compressor at the highest possible levels of efficiency, thus accruing plenty of savings on your energy bills. This also means your air compressor has a lower lifespan costs and a lesser impact on the environment.
Quite clearly, if you are an air compressor user, there are multiple reasons why you must only trust a genuine spare parts manufacturer for replacement. To know more about genuine spare parts, feel free to get in touch with VEMC by calling 022 43436655 or emailing us at marketing@vemc.co.in. We are one of the leading ELGi Air Compressor Dealers in Mumbai with over 70 years of experience in the field of electromechanical equipment.

Overview of how different sectors use air compressors

by vemcoblogs -
ELGi air compressor dealers in Mumbai

Air compressors are one of the most valued pieces of equipment across industries for their incredible ability to generate power. These are used in operations like air conditioning, pneumatic tools, healthcare, food processing, sandblasting, demolition and painting. VEMC is one of the leading ELGi air compressor dealers in Mumbai, and in this blog, we talk about how air compressors are used in different sectors of the economy.

Powering pneumatic tools

Air compressors are used to power pneumatic tools like impact wrenches, air nails and staplers, air sanders and grinders, spray guns, air drills, and air hammers and chisels. These find applications in automotive repair, painting, carpentry, construction and metal-working. Large pneumatic tools such as Jackhammers are also used in the demolition of concrete, asphalt etc. 

Sandblasting

With air compressors, abrasive materials like sand are pumped at high velocities against rough surfaces to make them smooth. This principle is also used to polish surfaces, remove old paint or rust, and prepare the surface for a new coat.

Painting

Air compressors are widely used in the automotive sector to spray-paint vehicles. Several variants of sprayers such as conventional, airless and High Volume Low Pressure (HVLP) sprayers are powered by air compressors depending upon the requirement of the operations. These sprayers are also used in industrial, domestic and commercial settings. Spray-painting using air compressors offers several benefits such as consistency, efficiency, versatility and high-quality finish.

Assembly lines

Thanks to the precision, reliability, speed and efficiency that air compressors offer, they are also used in assembly lines for several tasks. These include handling and positioning equipment, cleaning and maintenance, and automation and control systems.

Healthcare

In healthcare and medical operations, air compressors play a crucial role in many operations. These include supplying oxygen, generating vacuum systems for devices like catheters, powering ventilators, nebulisers, dental equipment, surgical tools, laboratory equipment, orthopaedic tools and dialysis equipment.

Mining

In the mining sector, air compressors provide support for several operations like blasting, powering rock drills, ventilation and cooling, powering conveyors, hosts and winches, operating pneumatic dewatering pumps and slurry pumps and core drilling.

Food processing

In the food processing industry, air compressors power conveyors, packaging machines, cleaning and sanitation, automatic sorting and packaging, and cooling and refrigeration. However, the quality of compressed air in the food processing industry is of critical importance to prevent spoilage by microbes or moisture. 

Advancements in air compressor technology

As air compressor technology has improved and innovation has played its part, several advancements have been witnessed over the years. These include the use of Variable Speed Drives (VSDs), energy-efficient compression, smart control systems, heat recovery and predictive maintenance. Air compressors are also becoming increasingly lightweight and portable, oil-free, quieter and environmentally compliant.
For more about air compressors, feel free to get in touch with VEMC by calling on 022 43436655 or emailing us at marketing@vemc.co.in. We are one of the leading ELGi air compressor dealers in Mumbai.

5 key benefits of installing a screw air compressor over a reciprocating air compressor

by vemcoblogs -
Screw Compressor

If you’re planning to buy a new air compressor, you must wonder which one suits your requirements better. Air compressors are after all a hefty investment in your operations and the decision must be made after careful planning. While both screw and reciprocating air compressors find utility across industries, the former has some well-established benefits over the latter. VEMC is the leading ELGi Screw Compressor dealer based in Mumbai, and in this blog, we take you through 5 key benefits of installing a screw air compressor over a reciprocating air compressor.

Working principle of screw air compressor vs reciprocating air compressor

First, let us look at how a screw compressor is different from a reciprocating air compressor. 

Rotary screw compressors simply work by compressing air using helical screws known as rotors. This forces the air through the chambers and compresses it into a smaller space. With this mechanism, as the rotors turn, the air gets continuously compressed. Reciprocating compressors on the other hand work by using pistons which move back and forth. This reduces the air mechanically, leading to an increase in pressure. 

Benefits of screw air compressors over reciprocating air compressors

  1. Consistent output and high volume: Screw compressors operate continuously unlike reciprocating compressors. This gives a smooth output that can be crucial in tasks that need consistent air pressure. For tasks which require higher volumes of compressed air, screw air compressors are better suited than reciprocating air compressors.
  1. Efficient, compact and silent: When it comes to energy consumption, screw compressors are more efficient than reciprocating air compressors. This helps reduce operation costs over time. Screw compressors are also more compact which makes them adaptable to various environments. They’re usually noiseless and are thus better suited for residential areas and other noise-sensitive settings.
  2. Lower maintenance needs and longer lifespan: Screw air compressors do not have pistons, valves or any other moving parts. This reduces the levels of friction, wear and tear, maintenance needs, and downtime. Due to this, screw air compressors tend to have a longer working life than reciprocating air compressors. Their downtime is also lesser and lifespan costs are under control.
  3. Higher quality of air: Since screw air compressors operate with sealed chambers and have better filtration systems, they tend to offer a higher quality of air as compared to reciprocating compressors.
  4. Adaptable: Using Variable Speed Drives (VSDs), screw air compressors can easily adapt the supply of compressed air to the fluctuating demand. This saves energy and ensures efficient operations.

Due to the above-mentioned benefits, screw air compressors are used in a diverse range of industries and applications. These are usually preferred in industries like manufacturing, construction, oil and gas, food and beverage, pharmaceuticals, power generation, mining, chemicals and petrochemicals. For more on screw air compressors, feel free to call us on 02243436655 or email us at marketing@vemc.co.in. We at VEMC are the leading ELGi Screw Compressor dealer based in Mumbai.

5 reasons to choose LD series direct drive reciprocating air compressor

by vemcoblogs -

While most people are aware of rotary screw compressors and piston air compressors, there is another classification on the basis of how these are driven: Belt-driven and Direct Drive air compressors. The former has a V-shaped belt to drive the compressor through a pulley system while the latter are pulled directly by a crankshaft connected to the motor. VEMC is a leading air compressor dealers in Mumbai, and in this blog we talk about the 5 top reasons to choose the LD series Direct Drive reciprocating air compressor. 

  1. Direct drive compressors are better any day

For starters, direct drive air compressors have fewer component parts as compared to the belt-driven compressors. This means lesser wear and tear, lower costs of maintenance and a longer lifespan. These can also handle a much wider range of temperature as compared to belt-driven air compressors.

  1. ELGi LD series offers longer lifespan

The ELGi LD series is known for its long lifespan, thanks to its robust construction. It has a unique integrated drive with compact top block design and is built with cast iron and forged steel components. The optimised design of piston and wings offers a longer life. Its stainless steel valve plates are maintenance-free and ensure the pump is highly reliable.

  1.  Energy savings 

The pump has a common cooling fan which improves the efficiency and saves energy significantly. With the provision of running the top block independently, the pump is able to provide compressed air based on demand. The low operational speed produced using the highly efficient IE2 6-pole motor also contributes significantly to energy savings.

  1. Better safety and heat management

ELGi LD series compressors ensure safety by using the ASME designed receiver tank. It is also equipped with a starter and pressure switch with proven reliability. The larger aluminium inter and after coolers offer 44% more heat transfer and thus better cooling of the air compressor.

  1. Sustainable and environment-friendly

ELGi LD series compressors are in tune with the spirit of sustainability in a number of ways. Longer lifespan, energy efficiency and lower service costs are some prime features which substantiate its sustainable claims. However, the compressors also produce low noise levels which makes these a favourite, whether on the factory floor or in residential areas.

ELGi’s LD series compressors are clearly a pathbreaking innovation in the evolution of air management. These are highly suited for applications in rubber, metal, garage, plastics and woodworking industries, which typically required high-performing piston compressors to meet fluctuating air needs.
If you need more information on the ELGi LD series or any of our other air compressors, feel free to get in touch with our experts by calling on 022 43436655 or emailing us at marketing@vemc.co.in. We at VEMC are one of the leading air compressor dealers in Mumbai with a proven track record of high quality air management solutions. No matter which industry you are in, VEMC is one electromechanical brand you can always rely on.