Pump misalignment is a common issue that can significantly impact the performance and longevity of your system. Misalignment can lead to inefficiencies, increased wear, and even catastrophic failure. Realigning the pump can restore its functionality, improve efficiency, and extend its service life. But before you approach Kirloskar pump dealers to fix the alignment, you need to look at the following 5 signs that show your pump may need realignment:
1. Vibration
One of the most common signs of misalignment is excessive vibration. When the pump’s components are misaligned, the rotating parts, especially the shaft, may not rotate smoothly, causing vibrations that can be felt throughout the system.
2. Unusual Noise
A misaligned pump often produces abnormal noises. These noises occur because the misalignment causes increased friction and contact between parts that should not be in direct contact. The noise can also be an indication that the bearings or other parts are under undue stress.
3. Seal Wear
Misalignment can cause uneven wear on seals, leading to leaks, overheating, and reduced efficiency. When the shaft is out of alignment, it places undue pressure on pumping components, leading to premature cracks or deformation.
4. Bearing Wear
Regular inspection of your pumping system can help detect misalignment early and prevent further damage to pump bearings which are subject to frequent wear. Bearings can become pitted or damaged, resulting in leaks and performance issues.
5. Uneven Wear
Uneven wear patterns on the pump’s components, such as the impeller or shaft, are another indication of misalignment. This creates unusual wear, causing the pump to operate inefficiently.
Visual vs. Laser Alignment: Best Practices
There are two primary methods for detecting and correcting misalignment: visual and laser alignment. Visual alignment is a traditional method that involves checking the alignment manually and using tools like dial indicators to measure shaft positions. While this method can work in some situations, laser alignment is far more accurate and efficient. Laser alignment uses laser beams and sensors to precisely measure the alignment of shafts, providing more accurate readings and faster adjustments.
Consequences of Ignoring Misalignment
Ignoring misalignment can lead to severe consequences, including increased energy consumption, premature wear of components, and even complete pump failure. Continued operation of a misaligned pump can also result in costly repairs and downtime.
Maintenance Schedule Tips to Prevent Breakdown
These misalignment issues can be significantly reduced by following a regular maintenance schedule. Inspect the pump’s alignment at least once every six months or more frequently if the pump operates under rigorous conditions. Monitoring vibration levels, noise, and wear patterns during routine inspections can help detect misalignment early and prevent costly repairs.
Engaging with a professional Kirloskar pump dealer like VEMC can provide expert guidance and services to maintain your pump’s alignment. We’re an APOEM
(Authorised Pumpset Original Equipment Manufacturer) of Kirloskar Brothers Ltd with 75+ years of experience in pumping installations and services, including alignment checks and maintenance. Those looking for a trusted Kirloskar pump dealer near me can rely on VEMC for expertise in keeping their pump system in optimal condition. Call us at +91 8976951701, +91 9819907445, 022 43117133 or email marketing@vemc.co.in for more details on pump alignment and maintenance services.